Stator flat wire circulation disc cleaning mechanism

Abstract

The utility model discloses a stator flat wire circulation disc cleaning mechanism which comprises a safety cover, a frame is installed on the inner side of the safety cover, the circulation mode is an essential cleaning technology in the automation process of a stator tray, and the stator tray can be kept clean in the production and transportation process. The product quality and the production efficiency are improved, an efficient cleaning mode is formed, the power line body provides a stable motion platform, the cleaning process is more stable and efficient, a self-made jacking positioning mechanism ensures that the tray can be accurately positioned in the cleaning process, cleaning blind areas caused by improper positions are avoided, and the product quality and the production efficiency are improved. The cleaning mechanism is simple in structure and reasonable in design, can flexibly adapt to trays with different heights and shapes and effectively suck dust and impurities on the surfaces in combination with a self-made dust suction hood capable of moving up and down, and has the biggest advantage that the cleaning mechanism successfully replaces expensive imported typhoon cleaning equipment, and the equipment investment and operation cost of enterprises are remarkably reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of stator flat wire conveyor cleaning mechanism, specifically relating to a stator flat wire conveyor cleaning mechanism. Background Technology

[0002] The stator flat wire conveyor cleaning mechanism is a device used to clean the inside of a motor stator. It mainly achieves efficient cleaning of the stator surface through a rotating flat wire conveyor. The mechanism is usually equipped with a brush or cleaning pad, which can automatically contact and remove dirt and impurities attached to the stator surface as the stator rotates. Its design aims to improve cleaning efficiency, extend the service life of the motor, and ensure the stable performance of the motor during operation.

[0003] Traditional imported typhoon cleaning equipment is expensive, and high-cost equipment is usually accompanied by high maintenance and operating costs, which increases the overall operating costs of enterprises. Therefore, the market needs a new device to solve the current problems. Utility Model Content

[0004] The purpose of this utility model is to provide a stator flat wire rotary table cleaning mechanism to solve the problem mentioned in the background art: the traditional imported typhoon cleaning equipment is expensive, and high-cost equipment is usually accompanied by high maintenance and operation costs, which increases the overall operating costs of enterprises. Therefore, the market needs a new device to solve the current problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a stator flat wire conveyor cleaning mechanism, comprising a safety cover, a frame installed on the inner side of the safety cover, an air blowing mechanism installed inside the frame, a tank chain installed at the front end of the frame, a lifting cylinder installed at the front end of the frame, lifting cylinders installed at both the front and rear ends of the frame, upper and lower dust suction covers installed at the lower end of the frame, safety covers installed at both the left and right ends of the frame, and a flat wire tray installed on the right side of the safety cover.

[0006] Preferably, the frame is installed with two safety shields to form a safety passage at the interior location.

[0007] Preferably, a protective net is installed inside the safety cover.

[0008] Preferably, a groove is provided on the inner side of the safety cover.

[0009] Preferably, a steel column is installed at the front end of the frame at the left position.

[0010] Preferably, a pipe is provided at the lower end of the upper and lower dust collection hoods.

[0011] Preferably, the safety cover is assembled using multiple bolts.

[0012] Preferably, a support frame is installed at the lower end of the safety cover.

[0013] Preferably, an air blowing needle is provided at the upper end of the upper and lower dust collection hoods.

[0014] Compared with the prior art, this utility model provides a stator flat wire flow disc cleaning mechanism, which has the following beneficial effects:

[0015] This transfer method is an essential cleaning process in the automation of stator pallets, designed to ensure that stator pallets remain clean during production and transportation to improve product quality and production efficiency. The stator flat line pallet cleaning mechanism cleverly combines the Rexroth line and a self-made lifting and positioning mechanism to form a highly efficient cleaning method. The Rexroth line provides a stable motion platform, making the cleaning process smoother and more efficient. The self-made lifting and positioning mechanism ensures that the pallet is accurately positioned during the cleaning process, avoiding cleaning blind spots caused by improper positioning. In addition, combined with a self-made up-and-down moving dust suction hood, it can flexibly adapt to pallets of different heights and shapes, effectively removing surface dust and impurities. The biggest advantage of this cleaning mechanism is that it successfully replaces expensive imported typhoon cleaning equipment, significantly reducing the company's equipment investment and operating costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a stator flat wire rotary table cleaning mechanism according to the present invention.

[0017] Figure 2 This is a side view of a stator flat wire rotary table cleaning mechanism according to the present invention.

[0018] Figure 3 This is a front view structural diagram of a stator flat wire rotary table cleaning mechanism according to the present invention.

[0019] Figure 4 This is a top view schematic diagram of a stator flat wire rotary table cleaning mechanism according to the present invention.

[0020] In the diagram: 1. Safety cover; 2. Flat wire tray; 3. Upper and lower dust suction hoods; 4. Lifting cylinder; 5. Air blowing mechanism; 6. Tank chain; 7. Protective net; 8. Air blowing needle; 9. Frame; 10. Safety passage; 11. Groove; 12. Steel column; 13. Pipe; 14. Support frame; 15. Bolt. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] The utility model provides, for example Figure 1-4 The stator flat wire conveyor cleaning mechanism shown includes a safety cover 1, a frame 9 installed on the inner side of the safety cover 1, an air blowing mechanism 5 installed inside the frame 9, a tank chain 6 installed at the front end of the frame 9, a lifting cylinder 4 installed at the front end of the frame 9, lifting cylinders 4 installed at both the front and rear ends of the frame 9, upper and lower dust suction hoods 3 installed at the lower end of the frame 9, safety covers 1 installed at both the left and right ends of the frame 9, and a flat wire tray 2 installed on the right side of the safety cover 1.

[0023] Safety cover 1 prevents operators from touching moving parts. Flat wire tray 2 serves as a platform for carrying the stator to be cleaned. Lifting cylinder 4 is responsible for adjusting the height of the upper and lower dust hoods 3 to accommodate stator trays of different shapes and sizes. Once the tray is in place, the cylinder will raise and lower the dust hood to the appropriate height to ensure that it can effectively contact the tray surface. The up and down movement of the dust hood ensures comprehensive cleaning and avoids blind spots. During the vacuuming process, the blowing mechanism 5 will periodically blow air onto the tray surface to loosen and remove stubborn dirt.

[0024] like Figure 1 and Figure 2 As shown, the frame 9 is installed with two safety covers 1 to form a safety passage 10 inside. A protective net 7 is installed inside the safety cover 1. A groove 11 is provided on the inner side of the safety cover 1. A steel column 12 is installed at the front end of the frame 9 on the left side. A pipe 13 is provided at the lower end of the upper and lower dust collection covers 3. The safety cover 1 is assembled by multiple bolts 15. A support frame 14 is installed at the lower end of the safety cover 1. An air blowing needle 8 is provided at the upper end of the upper and lower dust collection covers 3.

[0025] This transfer method is an essential cleaning process in the automation of stator pallets, designed to ensure that stator pallets remain clean during production and transportation to improve product quality and production efficiency. The stator flat line pallet 2 cleaning mechanism cleverly combines the Rexroth line and a self-made lifting and positioning mechanism to form a highly efficient cleaning method. The Rexroth line provides a stable motion platform, making the cleaning process smoother and more efficient. The self-made lifting and positioning mechanism ensures that the pallet can be accurately positioned during the cleaning process, avoiding cleaning blind spots caused by improper positioning. In addition, combined with the self-made up-and-down moving dust suction hood, it can flexibly adapt to pallets of different heights and shapes, effectively removing surface dust and impurities. The biggest advantage of this cleaning mechanism is that it successfully replaces expensive imported typhoon cleaning equipment, significantly reducing the company's equipment investment and operating costs.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stator flat wire conveyor cleaning mechanism, characterized in that, The system includes a safety cover (1), a frame (9) installed on the inner side of the safety cover (1), an air blowing mechanism (5) installed inside the frame (9), a tank chain (6) installed at the front end of the frame (9), a lifting cylinder (4) installed at the front end of the frame (9), lifting cylinders (4) installed at both the front and rear ends of the frame (9), upper and lower dust suction hoods (3) installed at the lower end of the frame (9), a safety cover (1) installed at both the left and right ends of the frame (9), and a flat wire tray (2) installed on the right side of the safety cover (1).

2. The stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: The frame (9) is installed with two safety shields (1) to form a safety passage (10) at the interior location.

3. The stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: A protective net (7) is installed inside the safety cover (1).

4. The stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: A groove (11) is provided on the inner side of the safety cover (1).

5. A stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: The front end of the frame (9) is fitted with a steel column (12) located on the left side.

6. A stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: A pipe (13) is provided at the lower end of the upper and lower dust collection hoods (3).

7. A stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: The safety cover (1) is assembled by multiple bolts (15).

8. A stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: A support frame (14) is installed at the lower end of the safety cover (1).

9. A stator flat wire conveyor cleaning mechanism according to claim 1, characterized in that: An air-blowing needle (8) is provided at the upper end of the upper and lower dust collection hoods (3).

Images