Compressor exhaust pipe assembly production device
By designing an automated compressor exhaust pipe assembly production device, the problems of high labor intensity and safety hazards caused by manual loading and unloading were solved, and efficient automated production was achieved.
Patent Information
- Application Number
- CN202422415959.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the existing technology, the enlargement and reduction of the compressor exhaust pipe requires manual loading and unloading, which results in high labor intensity, high cost and safety hazards, and affects processing efficiency.
A compressor exhaust pipe assembly production device was designed, comprising a feeding mechanism, a sliding mechanism, a limiting mechanism, and a discharging channel, to achieve automatic loading and unloading and processing, reducing manual intervention.
It has improved production efficiency, reduced labor costs, reduced safety hazards, and achieved automated production.
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Figure CN223506076U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to exhaust pipe production technical field mainly relates to a compressor exhaust pipe assembly production device. BACKGROUND
[0002] The compressor operation feature is periodic to complete the air suction, compression exhaust process, and the exhaust pipe is an important part in the compressor. The exhaust pipe needs to be connected with other parts in the compressor during use. In order to facilitate the connection of the exhaust pipe, it needs to be expanded and necked.
[0003] The prior art expands and necks the exhaust pipe, generally first installs the exhaust pipe on the clamp by artificial clamping, then utilizes the expansion and necking die to align the exhaust pipe expansion and necking die machining, and takes it down by artificial after completing the machining. Based on the above description, the present inventor finds that the existing expansion equipment or necking equipment mainly has the following deficiencies, for example: artificial feeding and discharging are needed, which leads to high labor intensity of workers and high labor cost; the equipment may injure the workers during feeding and discharging, and seriously affects the processing efficiency of the exhaust pipe. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problems in the prior art. Therefore, the purpose of the utility model is to provide a compressor exhaust pipe assembly production device.
[0005] In order to achieve the above purpose, the utility model realizes the following technical scheme:
[0006] A compressor exhaust pipe assembly production device, comprising:
[0007] A rack;
[0008] A machining table is arranged on the rack, and a machining groove is arranged on the top of the machining table;
[0009] A die is arranged on the right side of the machining table;
[0010] A blocking head is arranged on the left side of the machining table;
[0011] A feeding channel is arranged on the rack in an inclined manner and located at the rear end of the machining table, and two through holes are arranged on the end close to the machining table;
[0012] A discharging channel is arranged on the rack in an inclined manner and located at the front end of the machining table;
[0013] The feeding mechanism includes a first cylinder, a connecting plate, and two feeding blocks. The first cylinder is mounted on the frame and located below the feeding channel. The connecting plate is mounted on the output shaft of the first cylinder. The two feeding blocks are respectively mounted on both sides of the connecting plate and are aligned with the through holes.
[0014] Preferably, the top surface of the feeding block is an inclined surface.
[0015] Preferably, the processing table has a gentle slope on the side near the loading channel.
[0016] Preferably, the system also includes two sets of sliding mechanisms, which are respectively arranged on both sides of the processing table. The sliding mechanism on the right side of the processing table is equipped with a mold, and the sliding mechanism on the left side of the processing table is equipped with a blocking head.
[0017] Preferably, the sliding mechanism includes a second cylinder, a slider, and a slide rail. The second cylinder and the slide rail are mounted on the processing table. The slider is mounted on the slide rail and connected to the output shaft of the second cylinder. The mold and the blocking head are respectively mounted on the sliders of the two sliding mechanisms.
[0018] Preferably, a connector is provided between the mold and the slider, the connector is provided with a through-hole that extends through both sides, a collision plate is provided in the through-hole, a column is provided on the processing table, and a collision element is provided on the column at a position flush with the collision plate.
[0019] Preferably, the system further includes a limiting mechanism, which includes a third cylinder and a limiting block disposed on the output shaft of the third cylinder. The limiting block is provided with a limiting groove, and the limiting block is directly opposite to the machining table. The limiting groove is used in conjunction with the machining groove.
[0020] Preferably, the top surface of the processing table is provided with an alignment groove perpendicular to the processing groove, and the bottom surface of the limiting block is provided with an alignment block that cooperates with the alignment groove.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] The feeding mechanism of this utility model can automatically feed the exhaust pipe and automatically unload it after the exhaust pipe is processed, making the entire production process more automated, thereby improving production efficiency, reducing labor costs, and reducing safety hazards.
[0023] The features and advantages of this utility model will be described in detail through embodiments in conjunction with the accompanying drawings. Attached Figure Description
[0024] Figure 1 This utility model provides a three-dimensional integrated forming device for expanding and reducing holes. Figure 1 ;
[0025] Figure 2 This utility model provides a three-dimensional integrated forming device for expanding and reducing holes. Figure 2 ;
[0026] Figure 3 This is a cross-sectional view of the integrated forming equipment for expanding and reducing the diameter of holes according to this utility model;
[0027] Figure 4 This utility model Figure 1 Enlarged view of point A in the image;
[0028] Figure 5 This is a perspective view of the feeding mechanism of this utility model.
[0029] In the diagram: 1. Frame, 2. Processing table, 201. Processing groove, 202. Slope, 203. Alignment groove, 3. Mold, 4. Stopping head, 5. Feeding channel, 501. Through hole, 6. Discharging channel, 7. Feeding mechanism, 701. First cylinder, 702. Connecting plate, 703. Feeding block, 8. Sliding mechanism, 801. Second cylinder, 802. Slider, 803. Slide rail, 9. Connecting piece, 901. Insertion port, 10. Collision plate, 11. Column, 1101. Collision piece, 12. Limiting mechanism, 1201. Third cylinder, 1202. Limiting block, 1203. Limiting groove, 1204. Alignment block. Detailed Implementation
[0030] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0031] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.
[0032] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0033] Please refer to the following for details. Figures 1-5 A compressor exhaust pipe assembly production device includes: a frame 1; a processing table 2, which is mounted on the frame 1 and has a processing groove 201 on its top; a mold 3, which is located on the right side of the processing table 2; a blocking head 4, which is located on the left side of the processing table 2; a feeding channel 5, which is inclinedly mounted on the frame 1 and located at the rear end of the processing table 2, allowing the exhaust pipe to automatically roll down along the inclined direction of the feeding channel 5, and the feeding channel 5 has two through holes 501 at one end near the processing table 2; a discharge hopper, which is inclinedly mounted on the frame 1 and located at the front end of the processing table 2, allowing the exhaust pipe to automatically roll down along the inclined direction of the discharge channel 6; and a feeding mechanism 7, which automatically and continuously transports the exhaust pipe to be processed to the processing groove 201 of the processing table 2, making the entire production process more automated and thus improving production efficiency.
[0034] In a preferred embodiment, the feeding mechanism 7 includes a first cylinder 701, a connecting plate 702, and two feeding blocks 703. The first cylinder 701 is mounted on the frame 1 and located below the feeding channel 5. The connecting plate 702 is mounted on the output shaft of the first cylinder 701. The two feeding blocks 703 are respectively mounted on both sides of the connecting plate 702 and are aligned with the through hole 501. The first cylinder 701 drives the connecting plate 702 and the two feeding blocks 703 to rise and fall in the through hole 501. During the rising of the feeding blocks 703, the exhaust pipe in the feeding channel 5 can be lifted into the processing slot 201 of the processing table 2 for processing.
[0035] Furthermore, the top surface of the feeding block 703 is inclined, which facilitates the ejection of the exhaust pipe and feeding.
[0036] Furthermore, the processing table 2 is provided with a ramp 202 on the side near the feeding channel 5, and the exhaust pipe can roll along the ramp 202 into the processing tank 201.
[0037] A compressor exhaust pipe assembly production apparatus further includes: two sets of sliding mechanisms 8, which are respectively arranged on both sides of a processing table 2. A mold 3 is mounted on the sliding mechanism 8 located on the right side of the processing table 2, and a blocking head 4 is mounted on the sliding mechanism 8 located on the left side of the processing table 2. The sliding mechanisms 8 can move the mold 3 and the blocking head 4 away from or towards the processing table 2, thereby processing the exhaust pipe.
[0038] In a preferred embodiment, the sliding mechanism 8 includes a second cylinder 801, a slider 802, and a slide rail 803. The second cylinder 801 and the slide rail 803 are mounted on the processing table 2. The slider 802 is mounted on the slide rail 803 and connected to the output shaft of the second cylinder 801. The mold 3 and the blocking head 4 are respectively mounted on the sliders 802 of the two sliding mechanisms 8. The second cylinder 801 can drive the slider 802 to slide left and right along the direction of the slide rail 803, thereby causing the mold 3 and the blocking head 4 to move closer to or away from the processing table 2.
[0039] As a preferred embodiment, mold 3 is a hole-expanding mold 3, but a hole-reducing mold 3 can also be selected according to actual needs.
[0040] Furthermore, a connecting member 9 is provided between the mold 3 and the slider 802. The connecting member 9 has a through-hole 901 extending through both sides, and a collision plate 10 is provided in the through-hole 901. A column 11 is provided on the processing table 2, and a collision element 1101 is provided on the column 11 at a position flush with the collision plate 10. When the right slider 802 (the slider 802 with the mold 3) moves away from the processing table 2, the collision plate 10 will collide with the collision element 1101 and vibrate when the slider 802 moves to a certain point, thereby shaking off the exhaust pipe attached to the mold 3, which facilitates material unloading.
[0041] In a preferred embodiment, the collision component 1101 is a bolt, which is fixed to the column 11 by a nut.
[0042] Furthermore, fasteners are provided on both sides of the collision plate 10 to limit its front and rear positions and prevent the collision plate 10 from falling out of the insertion port 901.
[0043] A compressor exhaust pipe assembly production apparatus further includes a limiting mechanism 12, which can limit the exhaust pipe located in the processing tank 201 to prevent the exhaust pipe from falling off during processing and facilitate processing.
[0044] In a preferred embodiment, the limiting mechanism 12 includes a third cylinder 1201 and a limiting block 1202 disposed on the output shaft of the third cylinder 1201. The limiting block 1202 is provided with a limiting groove 1203. The limiting block 1202 is directly opposite to the processing table 2, and the limiting groove 1203 is used in conjunction with the processing groove 201. The third cylinder 1201 can move up and down with the limiting block 1202 to limit the exhaust pipe up and down in conjunction with the processing groove 201.
[0045] Furthermore, the top surface of the processing table 2 is provided with an alignment groove 203 perpendicular to the processing groove 201, and the bottom surface of the limiting block 1202 is provided with an alignment block 1204 that cooperates with the alignment groove 203. The alignment groove 203 and the alignment block 1204 cooperate to ensure that the limiting block 1202 can accurately restrict the exhaust pipe.
[0046] This utility model relates to a compressor exhaust pipe assembly production device, the working principle of which is explained in conjunction with the accompanying drawings:
[0047] The worker places the exhaust pipe to be processed into the loading channel 5, where it rolls down to one side of the processing table 2 and stops. The first cylinder 701 operates, causing the loading block 703 to rise, pushing the exhaust pipe (to be processed) out of the loading channel 5. The exhaust pipe then rolls down the ramp 202 into the processing groove 201. The third cylinder 1201 operates, causing the limiting block 1202 to descend, limiting the exhaust pipe in the processing groove 201. The second cylinder 801 on the left operates, causing the blocking head 4 to move towards the processing table 2, thus controlling the exhaust pipe. The exhaust pipe is blocked and obstructed. The second cylinder 801 on the right works, driving the mold 3 to move towards the processing table 2 to enlarge the hole of the exhaust pipe. After processing, the limit block 1202 rises, the sliders 802 on both sides of the processing table 2 retract, and the exhaust pipe will adhere to the mold 3 and move to the right. When most of the exhaust pipe leaves the processing table 2, the exhaust pipe will fall into the unloading channel 6 for unloading. If the exhaust pipe is attached too tightly, when the collision plate 10 contacts and collides with the collision part 1101, vibration will be generated and the exhaust pipe will be shaken off.
[0048] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A compressor exhaust pipe assembly manufacturing apparatus, characterized in that, include: frame; A processing table, which is mounted on a machine frame, has a processing groove on its top; A mold, wherein the mold is located on the right side of the processing table; A blocking head is provided on the left side of the processing table; The feeding channel is inclinedly arranged on the frame and located at the rear end of the processing table. The feeding channel has two through holes at the end near the processing table. The material feeding channel is inclinedly arranged on the frame and located at the front end of the processing table; The feeding mechanism includes a first cylinder, a connecting plate, and two feeding blocks. The first cylinder is mounted on the frame and located below the feeding channel. The connecting plate is mounted on the output shaft of the first cylinder. The two feeding blocks are respectively mounted on both sides of the connecting plate and are aligned with the through holes.
2. The compressor exhaust pipe assembly production apparatus according to claim 1, characterized in that, The top surface of the feeding block is an inclined surface.
3. The compressor exhaust pipe assembly production apparatus according to claim 1, characterized in that, The processing table has a gentle slope on the side near the loading channel.
4. The compressor exhaust pipe assembly production apparatus according to claim 1, characterized in that, Also includes: Two sets of sliding mechanisms are respectively set on both sides of the processing table. The sliding mechanism on the right side of the processing table is equipped with a mold, and the sliding mechanism on the left side of the processing table is equipped with a blocking head.
5. The compressor exhaust pipe assembly production apparatus according to claim 4, characterized in that, The sliding mechanism includes a second cylinder, a slider, and a slide rail. The second cylinder and the slide rail are mounted on the processing table. The slider is mounted on the slide rail and connected to the output shaft of the second cylinder. The mold and the blocking head are respectively mounted on the sliders of the two sliding mechanisms.
6. The compressor exhaust pipe assembly production apparatus according to claim 5, characterized in that, A connector is provided between the mold and the slider. The connector has through-holes on both sides and a collision plate is provided in the through-holes. A column is provided on the processing table and a collision element is provided on the column at a position flush with the collision plate.
7. The compressor exhaust pipe assembly production apparatus according to claim 1, characterized in that, Also includes: A limiting mechanism, comprising a third cylinder and a limiting block disposed on the output shaft of the third cylinder, wherein the limiting block is provided with a limiting groove, the limiting block is directly opposite to the machining table, and the limiting groove is used in conjunction with the machining groove.
8. The compressor exhaust pipe assembly production apparatus according to claim 7, characterized in that, The top surface of the processing table is provided with an alignment groove perpendicular to the processing groove, and the bottom surface of the limiting block is provided with an alignment block that cooperates with the alignment groove.