Glazing device for composite bricks

By designing an automated composite brick glazing device, which utilizes a motor and clamping mechanism to automate the spraying and drying of glaze on composite bricks, the problem of manual handling during composite brick glazing operations is solved, thus improving production efficiency.

CN223507363UActive Publication Date: 2025-11-04DOUBLE BLUE CONSTRUCTION CO LTD
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Patent Information

Application Number
CN202423038001.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-04
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In existing technologies, the glazing process for composite bricks requires workers to carry the bricks around repeatedly, which increases the workload of workers and reduces production efficiency.

Method used

A glazing device for composite bricks was designed, which uses a motor-driven rotating plate and a clamping mechanism to realize the automated spraying and drying of composite bricks. The opening and closing of the clamping mechanism is controlled by an electric push rod to realize the automatic positioning, spraying and drying process of composite bricks.

Benefits of technology

It improves the efficiency of glazing composite bricks, reduces the burden of handling by workers, enables continuous glazing and drying operations, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of composite brick production, and discloses a glazing device of a composite brick, which comprises an operating table, a rotating mechanism and four symmetrically distributed clamping mechanisms are arranged on the operating table, the rotating mechanism comprises a motor, the motor is mounted on the bottom surface of the operating table, an output shaft of the motor is connected with a supporting shaft, and the supporting shaft is connected with the operating table. A rotating plate is arranged above the operation table, the side faces of the periphery of the rotating plate are connected with four clamping mechanisms respectively, a spraying device and a drying device are arranged on the operation table, and the spraying device and the drying device correspond to the positions of two of the clamping mechanisms respectively. The continuous spraying and glaze drying device has the beneficial effects that the motor drives the four clamping mechanisms on the rotating plate to rotate and position, a composite brick can be clamped and fixed by the clamping mechanisms through the first electric push rod, and then the composite brick is pushed to be separated from the clamping mechanisms through the second electric push rod, so that continuous spraying and glaze drying can be performed on the composite brick; and the automatic transfer effect of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to composite brick production technical field, concretely relates to a kind of glazing device of composite brick. BACKGROUND

[0002] Composite brick belongs to a kind of building bricks. It is composed of inner core and shell, and the inner core is a solid body made of low-strength material, such as cement expanded perlite; the shell is made of high-strength material, such as cement mortar. Glazing process is a kind of ancient ceramic production technology, which refers to the process of applying glaze to the surface of the formed ceramic body. The glass phase, crystal phase and gas phase in the glaze layer directly affect the surface gloss, light transmittance, whiteness, mechanical properties and chemical stability of ceramic materials. The microstructure of the glaze layer determines the macro properties of the glaze layer, and the microstructure depends on factors such as glaze composition, preparation process, glazing method and firing schedule. Traditional glazing methods include dipping, stirring, pouring, brushing, blowing, spraying and wheel glazing, among others. Different shapes and thicknesses of the body require different glazing methods.

[0003] The applicant found at least the following technical problems in the prior art: Currently, for composite brick glazing operation, the composite brick is first placed at the glazing spraying position, then moved to the drying area, which requires workers to perform a cycle of handling operations, thereby increasing the workload of workers and reducing production efficiency. UTILITY MODEL CONTENT

[0004] The utility model aims to solve the above problems by providing a glazing device for composite bricks, which can solve the problem of current composite brick glazing operation, which requires workers to perform a cycle of handling operations, thereby increasing the workload of workers and reducing production efficiency. Details are described below.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model provides a glazing device for composite bricks, which comprises an operation table, a rotating mechanism and four symmetrically distributed clamping mechanisms are provided on the operation table, the rotating mechanism comprises a motor, the motor is installed on the bottom surface of the operation table, the output shaft of the motor is connected with a support shaft, a rotating plate is provided above the operation table, the rotating plate is fixedly connected with the upper side of the support shaft, the four peripheral sides of the rotating plate are connected with the four clamping mechanisms respectively, a spraying device and a drying device are provided on the operation table, and the spraying device and the drying device are respectively corresponding to the positions of two clamping mechanisms.

[0007] The clamping mechanism comprises a clamping hole plate and two clamping plates, the clamping plates are sleeved on two slide rail columns, the slide rail columns are fixed on the side of the clamping hole plate, the side of the clamping hole plate is provided with two first springs, the first springs are respectively sleeved on the slide rail columns, one side of the slide rail columns is fixed with a baffle, one side of the first springs is fixed with the side of the clamping plate, the other side of the first springs is fixedly connected with the baffle, and the side of the clamping hole plate is fixed with a rotating plate.

[0008] The glazing device for the composite brick is adopted, the first electric push rod is controlled to retract, the first electric push rod drives the first push plate to move, the first push plate abuts against the clamping mechanism at the corresponding position, the smooth plate on the clamping mechanism is pushed, the smooth plate moves to drive the two reverse push plates to push the two clamping plates to move away from each other, and the first spring is extruded to generate an elastic pushing force, so that the composite brick can be placed on the clamping hole plate, the first electric push rod is controlled to extend, so as to drive the first push plate to release the pushing of the smooth plate, so that the first spring pushes the clamping plate to clamp the composite brick, then the motor is controlled to start, the motor drives the rotating plate on the support shaft to rotate, the rotating plate drives the clamping mechanism to rotate to the position corresponding to the spraying device, and then the composite brick is sprayed and glazed, and after the glazing is completed, the motor is started again to drive the composite brick to rotate to the drying position for drying treatment;

[0009] After drying, the motor is started again to drive the dried composite brick to rotate to the position corresponding to the second push plate, then the second electric push rod is controlled to retract, the second electric push rod drives the second push plate to push the smooth plate and the inner sleeve column on the clamping mechanism, the smooth plate drives the two reverse push plates to push the two clamping plates to release the clamping of the composite brick, and the inner sleeve column moves to push the second push plate to move, so that the second push plate drives the rotating plate and the rotating shaft to rotate, so that the rotating rotating plate drives the first push plate to move the flat plate, the moving flat plate drives the push plate to push the composite brick to move away from the clamping mechanism, so that the composite brick can be clamped again for glazing and drying operation.

[0010] Preferably, the bottom surface of the clamping hole plate is provided with an expansion mechanism, the expansion mechanism comprises two reverse push plates, one side of the reverse push plates is hingedly connected with the clamping plates, the other side of the reverse push plates is hingedly connected with the smooth plate, the bottom surface of the clamping hole plate is fixedly provided with a sleeve frame, and the sleeve frame is sleeved with the smooth plate.

[0011] Preferably, the bottom surface of the carding plate is provided with a reverse pushing mechanism, and the reverse pushing mechanism includes a rotating shaft. The two sides of the rotating shaft are respectively fixedly connected to two vertically symmetrical rotating push plates. The bottom surface of the carding plate is fixedly provided with a fixing plate, which is rotatably engaged with the rotating shaft. The bottom surface of the carding plate is provided with a first push-pull plate and a second push-pull plate, which are rotatably engaged with the two rotating push plates respectively. The bottom surface of the carding plate is provided with an inner sleeve post, which is sleeved inside the smooth plate. One side of the inner sleeve post is rotatably engaged with the second push-pull plate.

[0012] Preferably, the card slot plate is provided with an ejection mechanism, which includes a flat push plate and an ejection plate. The flat push plate is sleeved in the card slot formed on the card slot plate. The lower side of the flat push plate is rotatably engaged with the first push-pull plate. The upper and lower sides of the card slot plate are provided with card frames. The card frames are fixed on the flat push plate. The upper end of the flat push plate is fixed with an ejection plate.

[0013] Preferably, a second spring is fixed inside the card hole formed on the card hole plate, and the second spring is fixed to the flat push plate.

[0014] Preferably, the card plate is provided with a first sliding plate and a second sliding plate. The first sliding plate is horizontally aligned with the smooth plate. The first sliding plate has a through hole corresponding to the position of the inner sleeve column. The first sliding plate and the second sliding plate are respectively fitted into the sliding holes formed on the operating table. The first sliding plate is fixed to the extended end of the first electric push rod. The first electric push rod is installed on the bottom surface of the operating table.

[0015] Preferably, the second push plate corresponds to the position of the smooth plate and the inner sleeve column, the second push plate is fixed to the extended end of the second electric push rod, and the second electric push rod is installed on the bottom surface of the operating table.

[0016] The beneficial effects are as follows: 1. This utility model drives the four clamping mechanisms on the rotating plate to rotate through the motor, so that the four clamping mechanisms drive the composite brick to be positioned and correspond to the positions of the spraying device and the drying device, and spray the glaze and dry the composite brick, thereby enabling continuous glazing and drying operations and improving the glazing efficiency of the composite brick.

[0017] 2. By retracting the first electric push rod, the first push plate and the corresponding clamping mechanism are pushed, thereby moving the two clamping plates away from each other, making it easier to place and clamp the composite brick. This improves the device's ability to conveniently clamp and fix the composite brick before glazing.

[0018] 3. By retracting the second electric push rod, the second push plate is driven to push the corresponding clamping mechanism, thereby pushing the glazed and dried composite bricks on the clamping mechanism, improving the automatic transfer effect of the glazed composite bricks. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is the main view structural diagram of this utility model;

[0021] Figure 2 This is a bottom view of the structure of this utility model;

[0022] Figure 3 This is a structural diagram of the clamping mechanism of this utility model;

[0023] Figure 4 This is a bottom view of the clamping mechanism of this utility model.

[0024] The annotations in the attached figures are explained as follows:

[0025] 1. Operating table; 2. Support shaft; 3. Rotating plate; 4. Clamping mechanism; 41. Clamping plate; 42. Slide rail column; 43. Baffle; 44. Clamping plate; 45. First spring; 46. Back thrust plate; 47. Smooth plate; 48. Sleeve frame; 49. Inner sleeve column; 410. First push-pull plate; 411. Fixed plate; 412. Rotating shaft; 413. Rotary push plate; 414. Flat push plate; 415. Second spring; 416. Clamping frame; 417. Push-out plate; 418. Second push-pull plate; 5. Spraying device; 6. Drying device; 7. Motor; 8. First electric push rod; 9. Second electric push rod; 10. First push plate; 11. Controller; 12. Second push plate. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] See Figures 1-4As shown, this utility model provides a glazing device for composite bricks, including an operating table 1. The operating table 1 is provided with a rotating mechanism and four symmetrically distributed clamping mechanisms 4. The rotating mechanism includes a motor 7, which is installed on the bottom surface of the operating table 1. The output shaft of the motor 7 is connected to a support shaft 2. A rotating plate 3 is provided above the operating table 1. The rotating plate 3 is fixedly connected to the upper side of the support shaft 2. The four sides of the rotating plate 3 are respectively connected to the four clamping mechanisms 4. A spraying device 5 and a drying device 6 are provided on the operating table 1. The spraying device 5 and the drying device 6 correspond to the positions of two of the clamping mechanisms 4.

[0028] The clamping mechanism 4 includes a clamping plate 41 and two clamping plates 44. The clamping plates 44 are sleeved on two slide rails 42. The two slide rails 42 are fixed to the side of the clamping plate 41. Two first springs 45 are provided on the side of the clamping plate 41. The two first springs 45 are respectively sleeved on the two slide rails 42. One side of each of the two slide rails 42 is fixed to a baffle 43. One side of each of the two first springs 45 is fixed to the side of the clamping plate 44. The other side of each of the two first springs 45 is fixedly connected to the baffle 43. The clamping plate 41 is fixed to the side of the rotating plate 3.

[0029] The bottom surface of the carding plate 41 is provided with an expanding and pushing mechanism, which includes two counter-pushing plates 46. One side of each counter-pushing plate 46 is hinged to a clamping plate 44, and the other side of each counter-pushing plate 46 is hinged to a smoothing plate 47. A sleeve frame 48 is fixedly provided on the bottom surface of the carding plate 41, and a smoothing plate 47 is fitted inside the sleeve frame 48. With this arrangement, the movement of the smoothing plate 47 can drive the two counter-pushing plates 46 to push the two clamping plates 44, thereby causing the two clamping plates 44 to move away from each other, which is convenient for placing composite bricks for clamping.

[0030] The bottom surface of the card slot plate 41 is provided with a reverse thrust mechanism, which includes a rotating shaft 412. The two sides of the rotating shaft 412 are respectively fixedly connected to two vertically symmetrical rotating push plates 413. A fixing plate 411 is fixedly provided on the bottom surface of the card slot plate 41, and the fixing plate 411 is rotatably engaged with the rotating shaft 412. The bottom surface of the card slot plate 41 is provided with a first push-pull plate 410 and a second push-pull plate 418, which are respectively rotated with the two rotating push plates 413. The bottom surface of the card plate 41 is provided with an inner sleeve post 49, which is fitted inside the smooth plate 47. One side of the inner sleeve post 49 is rotatably engaged with the second push-pull plate 418. This arrangement allows the second push-pull plate 418 to be pushed, which in turn drives the rotary push plate 413 and the rotating shaft 412 to rotate, thereby driving the first push-pull plate 410 to move in the opposite direction to the second push-pull plate 418. This allows the flat push plate 414 and the ejection plate 417 to eject the composite brick.

[0031] The card slot plate 41 is provided with a push-out mechanism, which includes a flat push plate 414 and a push-out plate 417. The flat push plate 414 is fitted into the card slot formed on the card slot plate 41. The lower side of the flat push plate 414 is rotatably engaged with the first push-pull plate 410. The upper and lower sides of the card slot plate 41 are provided with card frames 416, which are fixed on the flat push plate 414. The upper end of the flat push plate 414 is fixed with the push-out plate 417. With this arrangement, when the first push-pull plate 410 drives the flat push plate 414 to move, the flat push plate 414 is restricted from moving along the card slot on the card slot plate 41, thereby improving the translation and pushing effect.

[0032] A second spring 415 is fixed inside the formed hole on the card plate 41. The second spring 415 is fixed to the flat push plate 414. This arrangement allows the second spring 415 to push the flat push plate 414 in the opposite direction. This allows the clamping plate 44 to clamp the composite brick while the flat push plate 414 is pushed away from the clamping area of ​​the two clamping plates 44 by the second spring 415, thus facilitating the clamping operation of the composite brick.

[0033] The card plate 41 is provided with a first sliding plate 10 and a second sliding plate 12. The first sliding plate 10 is horizontally aligned with the smooth plate 47. The first sliding plate 10 has a through hole corresponding to the position of the inner sleeve column 49. The first sliding plate 10 and the second sliding plate 12 are respectively fitted into the sliding holes formed on the operating table 1. The first sliding plate 10 is fixed to the extended end of the first electric push rod 8. The first electric push rod 8 is installed on the bottom surface of the operating table 1. A controller 11 is installed on the operating table 1. The controller 11 has a positioning module that controls the motor 7 to rotate 90°. The output end of the controller 11 is electrically connected to the first electric push rod 8, the second electric push rod 9 and the input end of the motor 7. By controlling the retraction of the first electric push rod 8, the smooth plate 47 on the clamping mechanism 4 can be driven to push the two clamping plates 44 away from each other, thereby facilitating the placement and clamping of composite bricks.

[0034] The second push plate 12 corresponds to the smooth plate 47 and the inner sleeve column 49. The second push plate 12 is fixed to the extended end of the second electric push rod 9. The second electric push rod 9 is installed on the bottom surface of the operating table 1. By controlling the retraction of the second electric push rod 9, the second push plate 12 can be driven to release the clamping mechanism 4 from the clamping and fixing of the composite brick, and at the same time push the composite brick out, so as to facilitate the clamping and glazing operation of the composite brick again.

[0035] Using the above structure, by controlling the retraction of the first electric push rod 8, the first electric push rod 8 drives the first push plate 10 to move. At the same time, the first push plate 10 abuts against the corresponding clamping mechanism 4, pushing the smooth plate 47 on the clamping mechanism 4. The movement of the smooth plate 47 drives the two counter-push plates 46 to push the two clamping plates 44 away from each other, while squeezing the first spring 45 to generate elastic thrust. This makes it easier to place the composite brick on the card plate 41. Then, by controlling the extension of the first electric push rod 8, the first push plate 10 is released from pushing the smooth plate 47, so that the first spring 45 pushes the clamping plate 44 to clamp the composite brick. Then, by controlling the start of the motor 7, the motor 7 drives the rotating plate 3 on the support shaft 2 to rotate. The rotating plate 3 drives the composite brick clamped on the clamping mechanism 4 to rotate to the corresponding position of the spraying device 5, and then sprays and glazes it. After the glazing is completed, the motor 7 is started again to drive the composite brick to the drying position for drying.

[0036] After drying, the motor 7 is restarted to rotate the dried composite brick to the position corresponding to the second push plate 12. Then, the second electric push rod 9 is controlled to retract. The second electric push rod 9 drives the second push plate 12 to push the smooth plate 47 and inner sleeve column 49 on the clamping mechanism 4. The smooth plate 47 drives the two counter-push plates 46 to push the two clamping plates 44 to release the clamping of the composite brick. At the same time, the inner sleeve column 49 moves to push the second push-pull plate 418 to move, so that the second push-pull plate 418 pushes the rotary push plate 413 and the rotating shaft 412 to rotate. In this way, the rotating rotary push plate 413 drives the first push-pull plate 410 to pull the flat push plate 414 to move. The moving flat push plate 414 drives the push-out plate 417 to push the composite brick away from the clamping mechanism 4, so that the composite brick can be clamped again for glazing and drying operations.

[0037] The motor 7 drives the four clamping mechanisms 4 on the rotating plate 3 to rotate, so that the four clamping mechanisms 4 drive the composite brick to be positioned so that it corresponds to the position of the spraying device 5 and the drying device 6, and spray the glaze on the composite brick and dry it, thereby improving the glazing effect of the composite brick.

[0038] By retracting the first electric push rod 8, the first push plate 10 and the corresponding clamping mechanism 4 are pushed, thereby moving the two clamping plates 44 away from each other, making it easier to place the composite brick for clamping. This improves the device's ability to conveniently clamp and fix the composite brick before glazing.

[0039] By retracting the second electric push rod 9, the second push plate 12 is driven to push the corresponding clamping mechanism 4, thereby pushing the glazed and dried composite bricks on the clamping mechanism 4, thus improving the automatic transfer effect of the device on the glazed composite bricks.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A glazing device for composite bricks, characterized in that: The system includes an operating table (1), on which a rotating mechanism and four symmetrically distributed clamping mechanisms (4) are provided. The rotating mechanism includes a motor (7), which is installed on the bottom surface of the operating table (1). The output shaft of the motor (7) is connected to a support shaft (2). A rotating plate (3) is provided above the operating table (1). The rotating plate (3) is fixedly connected to the upper side of the support shaft (2). The four sides of the rotating plate (3) are respectively connected to the four clamping mechanisms (4). A spraying device (5) and a drying device (6) are provided on the operating table (1). The spraying device (5) and the drying device (6) are respectively positioned corresponding to two of the clamping mechanisms (4). The clamping mechanism (4) includes a clamping plate (41) and two clamping plates (44). The clamping plates (44) are sleeved on two slide rails (42). The two slide rails (42) are fixed to the side of the clamping plate (41). The side of the clamping plate (41) is provided with two first springs (45). The two first springs (45) are respectively sleeved on the two slide rails (42). One side of each of the two slide rails (42) is fixed to the baffle (43). One side of each of the two first springs (45) is fixed to the side of the clamping plate (44). The other side of each of the two first springs (45) is fixedly connected to the baffle (43). The clamping plate (41) is fixed to the side of the rotating plate (3).

2. The glazing device for composite bricks according to claim 1, characterized in that: The bottom surface of the card plate (41) is provided with an expansion mechanism, which includes two push plates (46). One side of each of the two push plates (46) is hinged to two clamping plates (44), and the other side of each of the two push plates (46) is hinged to a smooth plate (47). A frame (48) is fixedly provided on the bottom surface of the card plate (41), and a smooth plate (47) is fitted inside the frame (48).

3. The glazing device for composite bricks according to claim 2, characterized in that: The bottom surface of the card plate (41) is provided with a reverse thrust mechanism, and the reverse thrust mechanism includes a rotating shaft (412). The two sides of the rotating shaft (412) are respectively fixedly connected to two vertically symmetrical rotating push plates (413). The bottom surface of the card plate (41) is fixedly provided with a fixing plate (411). The fixing plate (411) is rotatably engaged with the rotating shaft (412). The bottom surface of the card plate (41) is provided with a first push-pull plate (410) and a second push-pull plate (418). The first push-pull plate (410) and the second push-pull plate (418) are respectively rotatably engaged with the two rotating push plates (413). The bottom surface of the card plate (41) is provided with an inner sleeve post (49). The inner sleeve post (49) is sleeved in the smooth plate (47). One side of the inner sleeve post (49) is rotatably engaged with the second push-pull plate (418).

4. The glazing device for composite bricks according to claim 3, characterized in that: The card slot plate (41) is provided with an ejection mechanism, which includes a flat push plate (414) and an ejection plate (417). The flat push plate (414) is sleeved in the card slot formed on the card slot plate (41). The lower side of the flat push plate (414) is rotatably engaged with the first push-pull plate (410). The upper and lower sides of the card slot plate (41) are provided with card frames (416). The card frames (416) are fixed on the flat push plate (414). The upper end of the flat push plate (414) is fixed with the ejection plate (417).

5. The glazing device for composite bricks according to claim 4, characterized in that: A second spring (415) is fixed inside the card hole formed on the card hole plate (41), and the second spring (415) is fixed to the flat push plate (414).

6. The glazing device for composite bricks according to claim 5, characterized in that: The card plate (41) is provided with a first sliding plate (10) and a second sliding plate (12). The first sliding plate (10) is horizontally corresponding to the smooth plate (47). The first sliding plate (10) has a through hole corresponding to the position of the inner sleeve column (49). The first sliding plate (10) and the second sliding plate (12) are respectively fitted into the sliding holes formed on the operating table (1). The first sliding plate (10) is fixed to the extended end of the first electric push rod (8). The first electric push rod (8) is installed on the bottom surface of the operating table (1).

7. The glazing device for composite bricks according to claim 6, characterized in that: The second push plate (12) is positioned corresponding to the smooth plate (47) and the inner sleeve column (49). The second push plate (12) is fixed to the extended end of the second electric push rod (9). The second electric push rod (9) is installed on the bottom surface of the operating table (1).