Intelligent gas flow control structure of gas oven

By designing the flow control component, the problem of uneven gas distribution in the gas oven was solved, which optimized combustion efficiency and reduced energy consumption, and ensured the stability of gas delivery and ignition effect.

CN223512145UActive Publication Date: 2025-11-04SUZHOU TAYLOR APPLIANCE TECH CO LTD
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Patent Information

Application Number
CN202422442736.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-11-04
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In existing gas ovens, the gas tends to clump together, resulting in uneven gas density, uneven combustion, and high energy consumption.

Method used

It adopts a flow control component, including a flow divider, extension pipe, electric butterfly valve and diffuser block, etc. The electric butterfly valve divides the gas and diffuses it in the flow divider pipeline. Combined with the filter element to filter impurities, it ensures uniform gas distribution and stable delivery.

Benefits of technology

It achieves uniform gas distribution, optimizes combustion efficiency, reduces energy consumption, and improves the stability of gas delivery and ignition effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223512145U_ABST
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Abstract

The utility model discloses an intelligent gas flow control structure of a gas oven, and particularly relates to the technical field of gas ovens, which comprises a main control computer, a flow guide control component is arranged on the main control computer, the flow guide control component comprises a flow dividing cylinder arranged at the top of the main control computer, the flow dividing cylinder is communicated with the main control computer, and an extension pipe is inserted into one end of the flow dividing cylinder. By arranging the flow guide control assembly, fuel gas is divided by the electric butterfly valve in the extension pipe, meanwhile, the flow of the fuel gas conveyed into the flow dividing pipeline is recorded by the electric butterfly valve, the fuel gas makes contact with the diffusion arc block when sprayed out through the flow dividing pipeline, the fuel gas is blocked, and diffusion occurs; and the phenomenon that the combustion effect of different areas is not ideal due to non-uniform gas distribution is avoided, the combustion efficiency is optimized, and the energy consumption is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of gas oven technology, and more specifically, to a gas oven intelligent gas volume control structure. Background Technology

[0002] A gas grill is a cooking appliance that uses natural gas or liquefied petroleum gas (LPG) as fuel. It is widely used in home kitchens, restaurants, and outdoor barbecues. It heats food using the heat generated by burning gas, and compared to electric grills, gas grills typically offer higher temperatures and faster heating.

[0003] Precise gas management helps maintain a stable oven temperature, ensuring food is heated and cooked evenly. Excessive temperature can cause the surface to burn while the inside remains uncooked, while insufficient temperature can prolong cooking time and affect taste. Intelligent control systems, such as sensors that detect and measure gas flow, and controllers that process preset cooking temperatures and times, can automatically adjust gas volume based on real-time cooking needs, reducing gas waste and emissions and improving energy efficiency.

[0004] Among them, patent CN213155476U discloses a gas oven, including an oven body, an oil drip tray, a regulating valve, and a control panel. The oven body is equipped with a burner, which includes an air inlet, a first air duct, a second air duct, and a third air duct. The air inlet is connected to a gas pipeline, the air inlet is connected to the first air duct, both ends of the first air duct are connected to the second air duct, both ends of the second air duct are connected to the third air duct, and the third air duct is connected to the outside. A heat-conducting plate is installed above the burner.

[0005] When in use, this structure ensures that the amount of gas discharged from any outlet is equal by having equal gas passage lengths, and the resulting flames are also basically the same size. However, when the gas is ejected, it tends to clump together, making it difficult for the gas to diffuse. This results in a high gas density in one area and a lower density in the rest, making it difficult for the gas to burn completely and leading to higher energy consumption. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, this utility model provides an intelligent gas volume control structure for gas ovens, which aims to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a gas volume intelligent control structure for a gas oven, including a main controller, on which a flow control component is provided;

[0008] The flow control assembly includes a flow divider cylinder installed on the top of the main controller. The flow divider cylinder is connected to the main controller. An extension tube is inserted into one end of the flow divider cylinder, and an electric butterfly valve for flow control is installed on the extension tube.

[0009] Both ends of the extension tube are provided with diversion pipes, and each diversion pipe is provided with an igniter at the bottom. One end of each of the two diversion pipes is fixedly provided with a diffusion arc block. A connecting pipe is fixedly provided on one side of the extension tube, and the connecting pipe is connected to the extension tube.

[0010] As can be seen, in the above technical solution, the gas is diverted by an electric butterfly valve in the extension pipe. The electric butterfly valve also records the flow rate of the gas delivered to each diversion pipe. Furthermore, when the gas is ejected from the diversion pipe, it comes into contact with the diffuser block, causing the gas to diffuse due to obstruction. This avoids uneven gas distribution and the resulting unsatisfactory combustion in different areas, optimizing combustion efficiency and reducing energy consumption. Simultaneously, the gas is easily ignited upon ejection by the igniter.

[0011] Optionally, in a possible implementation, a limiting plate is fixedly provided at the end of the diversion pipe away from the igniter. A quick-connect connector is snapped into the limiting plate. The quick-connect connector is inserted into the diversion pipe and connected to it. One end of the quick-connect connector is fitted with a slot via a flange. The slot is fixed to one end of an extension pipe and connected to it. A valve is installed at the bottom of the main control unit via a nut. One end of the valve extends to the diversion cylinder and is connected to it. A filter element is provided on the diversion cylinder and is threadedly connected to it. A slant bracket is fixedly provided at the end of the diversion pipe near the igniter. A slot is provided on the slant bracket and snaps into the igniter.

[0012] As can be seen, in the above technical solution, the gas pipe is connected to the connecting pipe, and the gas is guided and transported to the extension pipe and the distribution cylinder through the connecting pipe. The gas is filtered by the filter element in the distribution cylinder to prevent particulate impurities in the gas from clogging the device. The setting of the limiting plate makes it convenient to fix the distribution pipe to one end of the extension pipe and allows the quick-connect fitting to be connected to the slot, ensuring the stability of gas transportation.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] By setting up a flow control component, the overall design is simple and the structure is reasonable compared with the existing technology. Through the corresponding cooperation of each structure, the connecting pipe guides the gas flow to the extension pipe and the distribution cylinder. The gas is filtered by the filter element in the distribution cylinder to prevent particulate impurities in the gas from clogging the device.

[0015] The gas is diverted by an electric butterfly valve in the extension pipe. At the same time, the electric butterfly valve records the flow rate of the gas delivered to the diversion pipe. When the gas is ejected from the diversion pipe, it will come into contact with the diffuser block. The gas will diffuse due to the obstruction, thus avoiding uneven gas distribution and unsatisfactory combustion effect in different areas. This optimizes combustion efficiency and reduces energy consumption.

[0016] At the same time, the gas is easily ignited when it is ejected by the igniter, and the setting of the limiting plate makes it easy to fix the diversion pipe to one end of the extension pipe and to connect the quick connector with the slot, ensuring the stability of gas delivery. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of this utility model, the accompanying drawings used in some embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only drawings of some embodiments of this utility model, and those skilled in the art can obtain other drawings based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams and are not intended to limit the actual size of the product, the actual flow of the method, the actual timing of the signals, etc. involved in the embodiments of this utility model.

[0018] Figure 1 This is a front view of the overall structure of this utility model.

[0019] Figure 2 This is a side view of the overall structure of this utility model.

[0020] Figure 3 This is a perspective view of the main control unit, diverter tube, extension tube, electric butterfly valve, and connecting pipe of this utility model.

[0021] Figure 4 This is a perspective view of the diversion pipeline, limiting plate, and inclined bracket of this utility model.

[0022] Figure 5 This utility model Figure 4 Exploded view.

[0023] The attached diagram is labeled as follows: 1. Main control unit; 2. Diverter tube; 3. Extension tube; 4. Electric butterfly valve; 5. Connecting tube; 6. Diverter pipeline; 7. Igniter; 8. Diffusion arc block; 9. Limiting plate; 10. Quick connector; 11. Slant bracket; 12. Slot; 13. Valve; 14. Filter element. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] As attached Figure 1-4 The intelligent gas volume control structure of the gas oven shown uses a flow control component on the main controller 1 to guide the gas flow through the connecting pipe 5 to the extension pipe 3 and the distribution cylinder 2. The gas is filtered by the filter element 14 in the distribution cylinder 2 to prevent particulate impurities in the gas from clogging the device. The gas is split by the electric butterfly valve 4 in the extension pipe 3. At the same time, the electric butterfly valve 4 records the flow rate of the gas delivered to the distribution pipeline 6. When the gas is sprayed out through the distribution pipeline 6, it will come into contact with the diffusion arc block 8. The gas will diffuse due to the obstruction, thus avoiding uneven gas distribution and unsatisfactory combustion effect in different areas. This optimizes combustion efficiency and reduces energy consumption. The specific structural settings of the components are as follows.

[0026] The flow control assembly includes a flow divider 2 installed on the top of the main controller 1. The flow divider 2 is connected to the main controller 1. An extension tube 3 is inserted into one end of the flow divider 2. An electric butterfly valve 4 for flow control is installed on the extension tube 3.

[0027] Both ends of the extension pipe 3 are provided with diversion pipes 6, and each diversion pipe 6 is provided with an igniter 7 at the bottom. One end of each of the two diversion pipes 6 is fixedly provided with a diffuser block 8. One side of the extension pipe 3 is fixedly provided with a connecting pipe 5, which is connected to the extension pipe 3.

[0028] A limiting plate 9 is fixedly installed at the end of the diversion pipe 6 away from the igniter 7. A quick-connect connector 10 is snapped into the limiting plate 9. The quick-connect connector 10 is inserted into the diversion pipe 6 and connected to the diversion pipe 6. One end of the quick-connect connector 10 is fitted with a slot 12 through a flange. The slot 12 is fixed to one end of the extension pipe 3 and connected to the extension pipe 3. A valve 13 is installed at the bottom of the main control unit 1 through a nut. One end of the valve 13 extends to the diversion cylinder 2 and is connected to the diversion cylinder 2. A filter element 14 is installed on the diversion cylinder 2 and is threadedly connected to the diversion cylinder 2. A slant bracket 11 is fixedly installed at the end of the diversion pipe 6 near the igniter 7. A slot 12 is opened on the slant bracket 11 and snaps into the igniter 7.

[0029] When using the above structure, the staff installs the device in the gas oven. When the gas is being transported, the gas pipe is connected to the connecting pipe 5. The gas is guided and transported to the extension pipe 3 and the distribution cylinder 2 through the connecting pipe 5. The gas is filtered by the filter element 14 in the distribution cylinder 2 to prevent particulate impurities in the gas from clogging the device.

[0030] The gas is diverted in the extension pipe 3 by the electric butterfly valve 4. At the same time, the electric butterfly valve 4 records the flow rate of the gas delivered to the diversion pipe 6. When the gas is ejected through the diversion pipe 6, it will come into contact with the diffuser block 8. The gas will diffuse due to the obstruction, thus avoiding uneven gas distribution and unsatisfactory combustion effect in different areas, optimizing combustion efficiency and reducing energy consumption.

[0031] Meanwhile, the gas is easily ignited when it is ejected by the igniter 7, and the setting of the limiting plate 9 makes it easy to fix the diversion pipe 6 to one end of the extension pipe 3, and allows the quick connector 10 to be connected with the slot 12, ensuring the stability of gas delivery.

[0032] Unlike existing technologies, this application discloses an intelligent gas volume control structure for a gas-fired oven. The connecting pipe 5 guides the gas flow to the extension pipe 3 and the distribution cylinder 2. The gas is filtered by the filter element 14 in the distribution cylinder 2 to prevent particulate impurities in the gas from clogging the device. The gas is divided by the electric butterfly valve 4 in the extension pipe 3. At the same time, the electric butterfly valve 4 records the flow rate of the gas delivered to the distribution pipe 6. When the gas is ejected through the distribution pipe 6, it will come into contact with the diffusion arc block 8. The gas will diffuse due to the obstruction, thus avoiding uneven gas distribution and unsatisfactory combustion effect in different areas, optimizing combustion efficiency and reducing energy consumption.

[0033] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A gas oven gas volume intelligent control structure, including a main controller (1), characterized in that: The main control unit (1) is equipped with a flow control component; The flow control assembly includes a flow divider (2) set on the top of the main controller (1), the flow divider (2) is connected to the main controller (1), one end of the flow divider (2) is connected to an extension tube (3), and an electric butterfly valve (4) for flow control is set on the extension tube (3). Both ends of the extension tube (3) are provided with diversion pipes (6), and each diversion pipe (6) is provided with an igniter (7) at the bottom. One end of each of the two diversion pipes (6) is fixedly provided with a diffusion arc block (8).

2. The intelligent gas volume control structure for a gas-fired oven according to claim 1, characterized in that: A connecting pipe (5) is fixedly provided on one side of the extension pipe (3), and the connecting pipe (5) is connected to the extension pipe (3).

3. The intelligent gas volume control structure for a gas-fired oven according to claim 1, characterized in that: A limiting plate (9) is fixedly installed at one end of the diversion pipe (6) away from the igniter (7). A quick connector (10) is snapped into the limiting plate (9). The quick connector (10) is inserted into the diversion pipe (6) and connected to the diversion pipe (6).

4. The intelligent gas volume control structure for a gas-fired oven according to claim 3, characterized in that: One end of the quick-connect connector (10) is fitted with a slot (12) via a flange. The slot (12) is fixed to one end of the extension tube (3) and connected to the extension tube (3).

5. The intelligent gas volume control structure for a gas-fired oven according to claim 1, characterized in that: The bottom of the main controller (1) is fitted with a valve (13) by a nut. One end of the valve (13) extends to the diverter (2) and is connected to the diverter (2).

6. The intelligent gas volume control structure for a gas-fired oven according to claim 1, characterized in that: A filter element (14) is provided on the flow divider (2), and the filter element (14) is threadedly connected to the flow divider (2).

7. The intelligent gas volume control structure for a gas-fired oven according to claim 1, characterized in that: The diversion pipe (6) is fixedly provided with a slant bracket (11) at one end near the igniter (7). The slant bracket (11) is provided with a slot (12) which is engaged with the igniter (7).

Citation Information

Patent Citations

  • Gas oven

    CN213155476U