Tooling plate for testing gas water heater

Abstract

The utility model belongs to the technical field of gas water heater processing and production, and discloses a tooling plate for testing a gas water heater. The tooling plate for testing the gas water heater comprises a base, a socket, a current collector and a pipeline interface group, a tested gas water heater can be installed on the base. The socket is arranged on the base, and the socket is configured to be in butt joint with an electricity taking plug of the tested gas water heater; the current collector is arranged on the base and is configured to supply power to the socket after being in butt joint with a power supply device; the pipeline interface group is arranged on the base and comprises a waterway interface, a fuel gas interface and a compressed air interface, the waterway interface is configured to be communicated with a water pipe of the tested fuel gas water heater, the fuel gas interface is configured to be communicated with a fuel gas pipe of the tested fuel gas water heater, and the compressed air interface is configured to be communicated with the water pipe of the tested fuel gas water heater. And the compressed air interface is configured to be communicated with an air inlet pipe of the tested gas water heater. According to the utility model, the safety of testing the gas water heater can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to gas -fired water heater processing production technical field especially relates to a kind of tooling plate for gas -fired water heater test. BACKGROUND

[0002] After being assembled, gas-fired water heater needs to be tested to verify whether the performance of gas-fired water heater meets the standard. When testing, manual operation is generally required to make the gas-fired water heater water, power and gas.

[0003] Since the testing of gas-fired water heater simulates the real use scenario, manual operation has great safety hazards, for example, the tested gas-fired water heater simulates its hot water efficiency using 220V power supply, and manual power connection has the risk of electric shock. For example, when manually connecting natural gas pipeline and gas-fired water heater, there is a risk of gas leakage due to loose connection, which endangers personal safety. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a kind of tooling plate for gas-fired water heater test, which can ensure the safety of testing gas-fired water heater.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] The tooling plate for gas-fired water heater test comprises:

[0007] A base, the measured gas-fired water heater can be installed on the base;

[0008] A socket is provided on the base, and the socket is configured to be connected with the power plug of the measured gas-fired water heater;

[0009] A current collector is provided on the base and configured to supply power to the socket after being connected with the power supply;

[0010] A pipeline interface group is provided on the base and comprises a waterway interface, a gas interface and a compressed air interface. The waterway interface is configured to be connected with the water pipe of the measured gas-fired water heater, the gas interface is configured to be connected with the gas pipe of the measured gas-fired water heater, and the compressed air interface is configured to be connected with the air inlet pipe of the measured gas-fired water heater.

[0011] As an optional solution of the above tooling plate for gas-fired water heater test, the tooling plate for gas-fired water heater test further comprises a product support fixedly installed on the base, and the product support is used to install the measured gas-fired water heater.

[0012] As an optional scheme of the gas water heater test tooling plate, the product support comprises:

[0013] A connecting frame is fixedly installed on the base.

[0014] A support frame is arranged on the connecting frame, and the support frame comprises a mounting surface.

[0015] As an optional scheme of the gas water heater test tooling plate, the support frame comprises:

[0016] The mounting surface is arranged on the mounting portion.

[0017] A connecting leg is arranged at each of the four corners of the mounting portion, and an end of the connecting leg, which is away from the mounting portion, is fixedly connected with the connecting frame.

[0018] As an optional scheme of the gas water heater test tooling plate, a protective film is arranged on the mounting surface.

[0019] As an optional scheme of the gas water heater test tooling plate, the gas water heater test tooling plate further comprises a protection member, which is arranged on the base and is used for preventing the side surface of the tested gas water heater from being collided.

[0020] As an optional scheme of the gas water heater test tooling plate, the protection member comprises:

[0021] A plate body is vertically and fixedly arranged on the base.

[0022] A collision-preventing sleeve is arranged on the outer periphery of the plate body.

[0023] As an optional scheme of the gas water heater test tooling plate, the base is provided with clamping grooves on opposite sides.

[0024] As an optional scheme of the gas water heater test tooling plate, the base is provided with a connecting hole, which is configured to be connected with a shell lug of the tested gas water heater.

[0025] As an optional scheme of the gas water heater test tooling plate, the base is made of metal.

[0026] The gas water heater test tooling plate has the following beneficial effects:

[0027] The utility model discloses a gas -heater test tooling plate provided by the utility model, when using, the measured gas -heater is installed on the base, and the socket is docked with the electricity taking plug of the measured gas -heater by manual operation, the waterway interface is communicated with the water pipe of the measured gas -heater, the gas interface is communicated with the gas pipe of the measured gas -heater, and the compressed air interface is communicated with the air inlet pipe of the measured gas -heater.

[0028] When starting the test, since the current collector and the pipeline interface group are integrated on the base and the positions on the base are fixed, it is convenient to adopt a machine or a mechanical hand to realize the docking of the current collector and the electricity supplier, and it is also convenient to adopt a machine or a mechanical hand to realize the docking and communication of the water, the gas and the compressed air of the measured gas -heater, so as to avoid the safety hidden danger when manually operating and improve the safety when testing the gas -heater. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment of the utility model will be briefly introduced as follows, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the contents of the embodiment of the utility model and the drawings for the ordinary skilled in the art without creating labor.

[0030] Fig. 1 It is the top view of the tooling plate for gas -heater test provided by the utility model embodiment;

[0031] Fig. 2 It is the structure schematic diagram of three-dimensional perspective of the tooling plate for gas -heater test provided by the utility model embodiment;

[0032] Fig. 3 It is the structure schematic diagram of product support of the tooling plate for gas -heater test provided by the utility model embodiment.

[0033] In the drawing:

[0034] 1, base;11, clamping groove;

[0035] 2, socket;3, current collector;4, pipeline interface group;41, waterway interface;42, gas interface;43, compressed air interface;

[0036] 5, product support;51, connecting frame;52, support frame;521, mounting surface;522, mounting part;523, connecting leg. DETAILED DESCRIPTION

[0037] The utility model will be described in further detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are merely intended to explain the utility model and not to limit the utility model. In addition, it should be noted that only the parts related to the utility model are shown in the drawings for ease of description, not all the structures.

[0038] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0039] In the utility model, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0040] In the description of the embodiment, the terms "upper", "lower", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.

[0041] Referring to Figs. 1-3 , the embodiment provides a tooling plate for testing gas water heater, which can assist the testing operation of the gas water heater and improve the safety during testing the gas water heater.

[0042] Specifically, in the embodiment, the tooling plate for testing gas water heater comprises a base 1, a socket 2, a current collector 3 and a pipeline interface group 4.

[0043] Among them, the measured gas water heater can be installed on the base 1.

[0044] The socket 2 is arranged on the base 1, and is configured to be connected with the power plug of the gas water heater to be tested.

[0045] The current collector 3 is arranged on the base 1, and is configured to supply power to the socket 2 after being connected with the power supplier.

[0046] The pipeline interface group 4 is arranged on the base 1, and includes a water pipeline interface 41, a gas pipeline interface 42 and a compressed air pipeline interface 43. The water pipeline interface 41 is configured to be connected with the water pipeline of the gas water heater to be tested. The gas pipeline interface 42 is configured to be connected with the gas pipeline of the gas water heater to be tested. The compressed air pipeline interface 43 is configured to be connected with the air inlet pipeline of the gas water heater to be tested.

[0047] In use, the gas water heater to be tested is arranged on the base 1, and the socket 2 is connected with the power plug of the gas water heater to be tested by manual operation. The water pipeline interface 41 is connected with the water pipeline of the gas water heater to be tested. The gas pipeline interface 42 is connected with the gas pipeline of the gas water heater to be tested. The compressed air pipeline interface 43 is connected with the air inlet pipeline of the gas water heater to be tested. Since the current collector 3 is not connected with the power supplier at this time, the gas water heater to be tested is in a non-live state, which can ensure the safety of manual operation.

[0048] When starting the test, since the positions of the current collector 3 and the pipeline interface group 4 on the base 1 are fixed, it is convenient to use a machine or a mechanical hand to realize the connection between the current collector 3 and the power supplier, and it is also convenient to use a machine or a mechanical hand to realize the connection and communication of water, gas and compressed air of the gas water heater to be tested, which can avoid the safety hazard when manually performing these operations and improve the safety during the test of the gas water heater.

[0049] It can be understood that the power supplier is a power supply device.

[0050] Further, in the embodiment, the base 1 is provided with clamping grooves 11 on opposite two sides.

[0051] Specifically, in actual use, each gas water heater to be tested is fixedly arranged on a gas water heater test tooling plate, and a plurality of gas water heater test tooling plates are arranged on a conveying line in sequence and at intervals. In order to ensure the position stability of the gas water heater test tooling plate on the conveying line, a quick clamp hand is arranged on the conveying line at the two sides of the mounting position of each gas water heater test tooling plate. After the gas water heater to be tested is mounted on the gas water heater test tooling plate, the gas water heater test tooling plate is placed on the corresponding position of the conveying line, and the quick clamp hand is operated so that the two clamp hands are respectively inserted into the two clamping grooves 11 and clamp the base 1 of the gas water heater test tooling plate.

[0052] Further specifically, in the embodiment, the base 1 is provided with a connecting hole, which is configured to be connected with the shell lug of the measured gas water heater.

[0053] Specifically, the base 1 is a substantially rectangular plate body, and the connecting hole is arranged at one wide edge of the base 1.

[0054] Further, in the embodiment, in order to realize the stable installation of the measured gas water heater on the base 1, the tooling plate for testing the gas water heater further comprises a product support 5, which is fixedly installed on the base 1 and is used for installing the measured gas water heater.

[0055] Specifically, referring to Fig. 3 In the embodiment, the product support 5 comprises a connecting frame 51 and a supporting frame 52.

[0056] The connecting frame 51 is fixedly installed on the base 1. Optionally, the connecting frame 51 can be fixedly installed on the base 1 in a welding manner.

[0057] The supporting frame 52 is arranged on the connecting frame 51, and the supporting frame 52 comprises a mounting surface 521, and a set distance exists between the mounting surface 521 and the connecting frame 51.

[0058] The set distance exists between the mounting surface 521 and the connecting frame 51, and when the measured gas water heater is installed, the back surface of the gas water heater is attached to the mounting surface 521, so that a certain distance exists between the gas water heater and the base 1, which facilitates the butt joint of the socket 2 of the gas water heater and the power plug of the measured gas water heater, and facilitates the communication of the waterway interface 41 with the water pipe of the measured gas water heater, the communication of the gas interface 42 with the gas pipe of the measured gas water heater, and the communication of the compressed air interface 43 with the air inlet pipe of the measured gas water heater.

[0059] Further specifically, in the embodiment, the connecting frame 51 is a “” type frame.

[0060] The supporting frame 52 comprises a mounting portion 522 and a connecting leg 523.

[0061] The mounting surface 521 is arranged on the mounting portion 522.

[0062] Each of the four corner portions of the mounting portion 522 is provided with one connecting leg 523, and the end of the connecting leg 523 away from the mounting portion 522 is fixedly connected with the connecting frame 51.

[0063] In this way, the overall structural strength of the product support 5 can be ensured.

[0064] Specifically, in the embodiment, the material of the base 1 is metal; of course, in other embodiments, the material of the base 1 can also be an alloy or other materials, which are not limited herein.

[0065] Further preferably, a protective film is pasted on the mounting surface 521. The protective film can avoid the back of the gas water heater from being bumped when the back of the gas water heater is directly placed on the mounting surface 521.

[0066] Optionally, the material of the protective film can be rubber.

[0067] Specifically, when the measured gas water heater is installed on the product support 5, the back of the gas water heater is placed on the mounting surface 521, the gas water heater is bound on the support frame 52 by using a cable tie, and the connecting hole of the base 1 and the shell lug of the gas water heater are connected by using a threaded connecting piece, so that the stability of the installation of the gas water heater is fully ensured.

[0068] Further preferably, in the embodiment, the gas water heater testing tooling plate further comprises a protective piece, which is arranged on the base 1 and is used for preventing the side of the measured gas water heater from being bumped.

[0069] Specifically, in the embodiment, the protective piece comprises a plate body and a bumping prevention sleeve.

[0070] The plate body is vertically and fixedly arranged on the base 1. The bumping prevention sleeve is sleeved on the outer periphery of the plate body.

[0071] Optionally, the plate body is a metal plate which is fixedly welded on the base 1.

[0072] Optionally, in the embodiment, the protective piece is arranged on each of the three sides of the product support 5 on the base 1, so that the three sides of the gas water heater are prevented from being bumped, and the side of the gas water heater is prevented from being damaged in the moving process of the gas water heater testing tooling plate after the gas water heater is installed on the gas water heater testing tooling plate.

[0073] Further specifically, one protective piece is arranged on each of the two long edges of the base 1 and the short edge of the base 1 on which the connecting hole is not arranged.

[0074] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not the limitation on the embodiments of the utility model. For the ordinary skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the utility model. Here, all the embodiments are not required to be exhausted. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.

Claims

1. A jig plate for testing a gas water heater, characterized by, The utility model relates to a gas water heater test tooling plate, which comprises a base (1) on which a gas water heater under test can be installed, a socket (2) provided on the base (1) and configured to be connected with a power plug of the gas water heater under test, a current collector (3) provided on the base (1) and configured to supply power to the socket (2) after being connected with a power supplier, a pipeline interface group (4) provided on the base (1) and comprising a water pipeline interface (41) configured to be connected with a water pipeline of the gas water heater under test, a gas pipeline interface (42) configured to be connected with a gas pipeline of the gas water heater under test, and a compressed air pipeline interface (43) configured to be connected with an air inlet pipeline of the gas water heater under test. The gas water heater test tooling plate further comprises a product support (5) fixedly installed on the base (1) and used for installing the gas water heater under test. The product support (5) comprises a connecting frame (51) fixedly installed on the base (1) and a supporting frame (52) provided on the connecting frame (51) and comprising an installation surface (521) and a connecting leg (523). The supporting frame (52) comprises an installation portion (522) and the installation surface (521) is provided on the installation portion (522), and four corners of the installation portion (522) are respectively provided with one connecting leg (523), and one end of the connecting leg (523) away from the installation portion (522) is fixedly connected with the connecting frame (51). A protective film is attached to the installation surface (521).

2. The test jigs plate for gas water heater according to claim 1, wherein, The gas water heater test tooling plate further comprises a protection member provided on the base (1) and used for protecting the side surface of the gas water heater under test.

3. The test jigs plate for gas water heater according to claim 2, characterized in that, The protection member comprises a plate body provided perpendicularly and fixedly on the base (1) and a collision-preventing sleeve provided on the outer periphery of the plate body. Opposite sides of the base (1) are respectively provided with clamping grooves (11). The base (1) is provided with a connecting hole configured to be connected with a shell lug of the gas water heater under test.

4. The gas water heater test jigs plate of claim 3, wherein, The base (1) is made of metal. ​ ​ 5. The test jigs plate for gas water heater according to claim 3, wherein, ​ 6. The gas water heater test jigs plate of claim 1, wherein, ​ 7. The gas water heater test jigs plate of claim 6, wherein, ​ ​ ​ 8. The gas water heater test jigs plate of claim 1, wherein, ​ 9. The gas water heater test jigs plate of claim 1, wherein, ​ 10. The test plate for a gas water heater according to any one of claims 1 to 9, wherein ​

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