Sampling device and transport vehicle system
By designing a sampling device that includes a waiting platform, ladder, and drive unit, the problems of unstable operation and low safety and reliability of traditional ladders are solved, and safe and efficient sampling operations are realized on tank trucks.
Patent Information
- Application Number
- CN202422934861.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Traditional ladders are unstable in operation, have low safety and reliability, and are difficult to safely sample from tank trucks.
Design a sampling device that includes a waiting platform, a ladder, a connecting platform, and a drive unit. The drive unit controls the rotation of the connecting platform to achieve stable docking with the top of the tank truck. It is equipped with protective devices and handrails to ensure safety.
It enables safe and reliable sampling operations on tank trucks, avoids the risk of personnel falling, is easy to operate, adapts to tank trucks of different heights, and improves sampling efficiency and safety.
Smart Images

Figure CN223512963U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of safety equipment technology, and more specifically, to a sampling device and a transport vehicle system. Background Technology
[0002] In industrial production, the quality inspection of liquid additives is particularly important, serving as the first line of defense in ensuring product quality. The transportation of liquid additives mainly relies on tank trucks, and sampling and acceptance are required before unloading. Tank truck sampling generally employs a top-mounted sampling method. One way to reach the top of the tank truck is via its built-in ladder. However, this method makes it difficult to carry sampling tools, and the lack of guardrails on the ladder poses a risk of falls. Another method is to use a separate, dedicated sampling ladder. Traditional ladders are movable and retractable, but these are expensive, have unstable foundations, and are difficult to transport.
[0003] Therefore, it is urgent to solve the problems of unstable operation and low safety and reliability of traditional ladders.
[0004] Therefore, this application is submitted. Utility Model Content
[0005] The purpose of this utility model is to provide a sampling device and a transport vehicle system, which aims to provide a sampling ladder that is stable in operation and safe for climbing.
[0006] The embodiments of this utility model can be implemented as follows:
[0007] In a first aspect, this utility model provides a sampling device, comprising:
[0008] Waiting platform, used by operators to wait for samples to be taken;
[0009] The staircase has one end in contact with the ground and the other end connected to the waiting platform.
[0010] The connection platform corresponds to the waiting platform and is used by operators to take samples from the transport vehicle located below the connection platform;
[0011] A drive unit is connected to the connecting platform to drive the connecting platform to rotate.
[0012] In an optional embodiment, a control box is also included, which is mounted above the waiting platform and is electrically connected to the drive unit to control the rotation of the connecting platform via the drive unit.
[0013] In an optional implementation, the connecting platform has a working state and a non-working state under the drive of the driving device;
[0014] When the connection platform is in operation, it connects with the waiting platform, allowing operators to walk from the waiting platform to the connection platform.
[0015] When the connection platform is in a non-working state, the connection platform collapses upwards from the working state.
[0016] In an optional implementation, a platform support column is provided at the bottom of the waiting platform, and a protective device is connected to the platform support column. The protective device is located below the connecting platform.
[0017] In an optional embodiment, the protective device includes a horizontal support arm, a vertical support arm, and an inclined support arm. The bottom of the inclined support arm is connected to the platform support column, the top of the inclined support arm is connected to the horizontal support arm, one end of the horizontal support arm is connected to the platform support column, and the other end is connected to the bottom of the vertical support arm.
[0018] When the connecting platform is not in operation, the top of the vertical support arm is spaced apart from the connecting platform.
[0019] In an optional embodiment, the stairway includes a first stairway section and a second stairway section, the top of the first stairway section is connected to the bottom of the second stairway section, the top of the second stairway section is connected to one end of the waiting platform, and a turning platform is provided at the connection between the first stairway section and the second stairway section.
[0020] In an optional implementation, the inclination angle of the first staircase section is 38-40°, and the inclination angle of the second staircase section is 40-42°.
[0021] In an alternative implementation, a handrail is provided on at least one side of the second staircase section.
[0022] In an optional embodiment, a staircase support is also included, the top of which is connected to the staircase, and the bottom of which is used to contact the ground.
[0023] Secondly, this utility model provides a transport vehicle system, including a transport vehicle and a sampling device according to any of the foregoing embodiments.
[0024] The beneficial effects of this invention include: during sampling, sampling personnel ascend a ladder from the ground to the waiting platform. After the transport vehicle (such as a tanker truck) arrives at the designated location, the connecting platform is opened using a drive device. Different rotation angles can accommodate tanker trucks of varying heights. Sampling via the connecting platform is convenient, requires no movement, and ensures safe and highly reliable sampling. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a first-view structural schematic diagram of the sampling device provided in this embodiment;
[0027] Figure 2 A schematic diagram showing the sampling device provided by this utility model working in conjunction with a transport vehicle;
[0028] Figure 3 for Figure 1 Enlarged view of area A in the middle;
[0029] Figure 4 This is a structural schematic diagram of the sampling device provided in this embodiment from a second perspective;
[0030] Figure 5 for Figure 1 A schematic diagram of the second perspective of the middle staircase;
[0031] Figure 6 for Figure 1 A schematic diagram of the third-person perspective of the middle staircase.
[0032] Icons: 001 - Transport vehicle; 100 - Sampling device; 110 - Ladder; 111 - First ladder section; 112 - Second ladder section; 113 - Second handrail; 114 - Ladder support component; 120 - Waiting platform; 121 - Platform support column; 122 - Protective device; 123 - Horizontal support arm; 124 - Vertical support arm; 125 - Inclined support arm; 130 - Connecting platform; 131 - First handrail; 140 - Drive device; 150 - Control box. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0035] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0036] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0037] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0038] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0039] Please refer to Figure 1 and Figure 2 This utility model embodiment provides a sampling device 100, including a ladder 110, a waiting platform 120, a connecting platform 130, and a drive device 140. Operators can climb the ladder 110 to reach the waiting platform 120. After the transport vehicle 001 (such as a tank truck) arrives at the designated location, the drive device 140 drives the connecting platform 130 to open, allowing sampling to be performed through the connecting platform 130. The operation is convenient, requires no movement, and ensures safe and reliable sampling.
[0040] Furthermore, one end of the ladder 110 is for contact with the ground, and the other end is connected to the waiting platform 120. Operators can climb onto the waiting platform 120 via the ladder 110. The waiting platform 120 is used for operators to wait for sampling. After the transport vehicle 001 (such as a tank truck) arrives at the designated position, the drive device 140 drives the connecting platform 130 to open. The connecting platform 130 corresponds to the position of the waiting platform 120, and the operator can continue to move forward from the waiting platform 120 to the connecting platform 130 to take samples from the transport vehicle below the connecting platform 130.
[0041] Specifically, the structure of the ladder 110 is not limited, as long as it allows operators to climb from the ground to the waiting platform 120. The waiting platform 120 can be a horizontal platform or a near-horizontal platform. The drive device 140 can be located below the end of the connecting platform 130 near the waiting platform 120. The drive device 140 can be a common drive motor capable of driving the connecting platform 130 to rotate, such as a commercially available ultra-low speed special motor. It can be equipped with a sensor for positioning, so that the connected platform 130 driven by it can rotate within a specified range. When it is horizontally opened, it cannot be opened downwards, thus eliminating the risk of operators falling due to the connecting platform opening downwards.
[0042] In some embodiments, the connecting platform 130 has an active state and an inactive state under the drive of the drive device 140. When the connecting platform 130 is in the active state, it docks with the waiting platform 120, allowing operators to walk from the waiting platform 120 to the connecting platform 130; when the connecting platform 130 is in the inactive state, it retracts upwards from the active state. Figure 1 and Figure 2 These are all diagrams showing the state of the connecting platform 130 when it is in working condition. When the connecting platform 130 is not in working condition, it can be in a state that is approximately perpendicular to the waiting platform 120, which can also protect the operators on the waiting platform 120.
[0043] In some embodiments, a control box 150 is also included. The control box 150 is mounted above the waiting platform 120 and is electrically connected to the drive device 140 to control the rotation of the connecting platform 130. A button may be provided on the control box 150; pressing the start button activates the drive device 140, thereby driving the connecting platform 130 to rotate. A button lock may also be provided on the control box 150 to prevent accidental activation by unauthorized personnel.
[0044] In some embodiments, a first handrail 131 may be provided on the side of the connecting platform 130 to prevent operators from falling off the connecting platform 130 and improve operational safety. A limiting device may be provided on the connecting platform 130 to prevent downward rotation under horizontal conditions, ensuring that the platform does not retract or fall during personnel sampling, making it convenient to use, requiring no movement, and ensuring safe and reliable sampling. The size of the connecting platform 130 is not limited; its length can be 2000mm, greater than half the width of a conventional tank truck, allowing it to connect to the top of the tank truck without a span. The connecting platform 130 has a load-bearing capacity of 500Kg, which can meet the needs of adults within the corresponding weight range for operation.
[0045] Furthermore, a platform support column 121 is provided at the bottom of the waiting platform 120. The bottom of the platform support column 121 contacts the ground, and the top is connected to the waiting platform 120, providing support. Please refer to... Figure 3 A protective device 122 is connected to the platform support column 121. The protective device 122 is located below the connecting platform 130. The protective device 122 protects the drive device 140 and the connecting platform 130, preventing the drive device 140 from driving the connecting platform 130 to rotate too much. When the rotation angle is too large, it can support the connecting platform 130.
[0046] In some embodiments, the protective device 122 includes a horizontal support arm 123, a vertical support arm 124, and an inclined support arm 125. The bottom of the inclined support arm 125 is connected to the platform support column 121, and the top of the inclined support arm 125 is connected to the horizontal support arm 123. One end of the horizontal support arm 123 is connected to the platform support column 121, and the other end is connected to the bottom of the vertical support arm 124. When the connecting platform 130 is not in operation, the top of the vertical support arm 124 is spaced apart from the connecting platform 130, leaving a small gap, and does not contact the connecting platform 130. The support structure formed by the horizontal support arm 123, the vertical support arm 124, and the inclined support arm 125 is relatively stable and can provide good support when the rotation angle is too large.
[0047] Please combine Figure 4 , Figure 5 and Figure 6 The staircase 110 includes a first staircase section 111 and a second staircase section 112. The top of the first staircase section 111 is connected to the bottom of the second staircase section 112, and the top of the second staircase section 112 is connected to one end of the waiting platform 120. A turning platform is provided at the connection between the first staircase section 111 and the second staircase section 112. By setting the first staircase section 111 and the second staircase section 112, an intermediate turning transition is achieved, which can reduce the overall footprint of the device and improve operational safety.
[0048] Furthermore, the inclination angle of the first ladder section 111 is 38-40°, and the inclination angle of the second ladder section 112 is 40-42°. The aforementioned "inclination angle" refers to the angle with respect to the horizontal plane. The inclination angle of the first ladder section 111 can be 38°, 39°, 40°, etc.; the inclination angle of the second ladder section 112 can be 40°, 41°, 42°, etc. The total height of the first ladder section 111 and the second ladder section 112 matches the height of the tank truck, thereby reducing the footprint of the ladder projection and making it suitable for installation in spaces with limited space.
[0049] In some embodiments, a second handrail 113 is provided on at least one side of the second staircase section 112, and the other can be abutted against a building wall. This allows for the reduction of sampling ladder construction materials and cost savings while ensuring safety. In the absence of a building, handrails must be provided on both sides of the second staircase section 112. Handrails may also be provided on the first staircase section 111, and this is not a limitation.
[0050] Furthermore, a ladder support member 114 can be provided at the bottom of the ladder 110. The top of the ladder support member 114 is connected to the ladder 110, and the bottom of the ladder support member 114 is used to contact the ground. The ladder support member 114 can support the ladder 110, making the device operate more stably.
[0051] It should be noted that the dimensions of each part of the sampling device 100 provided in this embodiment of the present invention are not limited, and can be reasonably designed according to the dimensions of the transport vehicle 001. The material of the sampling device 100 can be stainless steel, alloy, or other materials.
[0052] It should be noted that the working principle of the sampling device 100 provided in this embodiment of the present invention is as follows: In use, sampling personnel climb the ladder 110 from the ground to the waiting platform 120. After the tanker truck arrives at the designated position (i.e., below the connecting platform), the personnel press the open button on the button control box, and the connecting platform 130 opens. After the connecting platform 130 opens to a horizontal position, it connects with the top of the tanker truck. The personnel then climb onto the top of the tanker truck via the connecting platform 130 to take samples. After successful sampling, the personnel return to the personnel waiting platform 120 via the connecting platform 130 and press the close button on the button control box, and the connecting platform 130 retracts to the designated position. The personnel then return to the ground via the sampling ladder, and the sampling process ends.
[0053] This utility model embodiment also provides a transport vehicle system, including a transport vehicle 001 and a sampling device 100 provided in this utility model embodiment. The transport vehicle 001 can be a tank truck, but is not limited thereto. The heights of the waiting platform 120 and the connecting platform 130 in the sampling device 100 are perfectly matched with the transport vehicle 001, and the sampling operation can be easily completed on the connecting platform 130.
[0054] In summary, this utility model provides a sampling device and transport vehicle system, which has the following advantages:
[0055] (1) By connecting the platform and the drive limit protection device, and by fixing the installation, the tank truck sampling operation can be fast, efficient and safe.
[0056] (2) During the sampling and climbing operation, the personnel walk along a uniform and safe route without shaking. After landing on the top of the tanker truck, the connecting platform is always open, and personnel can return to the ladder at any time through the connecting platform and land safely.
[0057] (3) The sampling device is installed in a fixed position, which in turn results in a fixed route for the tanker truck, avoiding the situation where multiple tanker trucks are sampled at the same time and cross-operations, thus ensuring vehicle safety.
[0058] In summary, the sampling ladder for transport vehicles provided by this utility model has a simple structure, is easy to operate, flexible to adjust, has stable performance, low energy consumption, and high efficiency.
[0059] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A sampling device, characterized in that, include: Waiting platform, used by operators to wait for samples to be taken; A staircase, one end of which is in contact with the ground, and the other end of which is connected to the waiting platform; A connection platform, which corresponds to the waiting platform, is used by operators to take samples from a transport vehicle located below the connection platform; A drive device is connected to the connecting platform to drive the connecting platform to rotate.
2. The sampling device according to claim 1, characterized in that, It also includes a control box, which is mounted above the waiting platform and is electrically connected to the drive device to control the rotation of the connecting platform via the drive device.
3. The sampling device according to claim 2, characterized in that, Driven by the drive device, the connection platform has a working state and a non-working state; When the connection platform is in working condition, it connects with the waiting platform, allowing operators to walk from the waiting platform to the connection platform. When the connection platform is in a non-working state, the connection platform retracts upwards from the working state.
4. The sampling device according to claim 3, characterized in that, The waiting platform is equipped with a platform support column at its bottom, and a protective device is connected to the platform support column. The protective device is located below the connecting platform.
5. The sampling device according to claim 4, characterized in that, The protective device includes a horizontal support arm, a vertical support arm, and an inclined support arm. The bottom of the inclined support arm is connected to the platform support column, and the top of the inclined support arm is connected to the horizontal support arm. One end of the horizontal support arm is connected to the platform support column, and the other end is connected to the bottom of the vertical support arm. When the connecting platform is not in operation, the top of the vertical support arm is spaced apart from the connecting platform.
6. The sampling device according to claim 1, characterized in that, The staircase includes a first staircase section and a second staircase section. The top of the first staircase section is connected to the bottom of the second staircase section, and the top of the second staircase section is connected to one end of the waiting platform. A turning platform is provided at the connection between the first staircase section and the second staircase section.
7. The sampling device according to claim 6, characterized in that, The inclination angle of the first staircase section is 38-40°, and the inclination angle of the second staircase section is 40-42°.
8. The sampling device according to claim 6, characterized in that, Handrails shall be provided on at least one side of the second staircase section.
9. The sampling device according to claim 1, characterized in that, It also includes a staircase support member, the top of which is connected to the staircase, and the bottom of which is used to contact the ground.
10. A transport vehicle system, characterized in that, It includes a transport vehicle and the sampling device according to any one of claims 1-9.