Silicon powder treatment device for silicon nitride ceramic production
By designing a rotating tube structure with a sweeping brush and an oblique brush, the problems of inconvenient material collection and poor filtration effect in silicon powder processing devices were solved, achieving efficient material collection and filtration.
Patent Information
- Application Number
- CN202422861688.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing silicon powder processing equipment suffers from inconvenient discharge collection and poor filtration, which affects the grinding process.
A device comprising a processing box, an annular collection box, a rotating tube, and a motor drive was designed. The device uses gear transmission to drive a sweeping brush and an oblique brush to clean the material. Combined with a material tapping plate and a filter cover, it improves the material discharge collection and filtration effect.
This enables convenient discharge and collection of silicon powder materials and improves the filtration effect, preventing material accumulation from affecting the operation of the equipment.
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Figure CN223530469U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silicon nitride ceramic production technology, specifically to a silicon powder processing device for silicon nitride ceramic production. Background Technology
[0002] Silicon nitride ceramics are inorganic materials that do not shrink during sintering and have very high strength. Hot-pressed silicon nitride, in particular, is considered one of the hardest substances in the world. However, during its production and processing, silicon powder needs to be crushed and ground for further processing.
[0003] In the existing technology, it is inconvenient to collect the material during the use of general silicon powder crushing and grinding equipment, and the material will accumulate on the filter device during grinding and filtration, which will affect the filtration effect. Utility Model Content
[0004] The purpose of this invention is to provide a silicon powder processing device for the production of silicon nitride ceramics, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a silicon powder processing device for silicon nitride ceramic production, comprising a processing box and an annular collection box. The annular collection box is located on the outer side of the bottom of the processing box, and an annular plate is located in the middle position near the top of the annular collection box. The annular plate has evenly distributed tooth marks on the side away from the processing box, and an inverted T-shaped sweeping brush is located in the middle position of the bottom side of the annular plate. The bristles at the bottom of the sweeping brush are all in contact with the bottom of the annular collection box. A conical filter cover is provided between the inner walls below the middle of the processing box, and an inverted conical discharge cover is provided between the inner walls of the processing box at the bottom of the filter cover. A rotating tube is located between the discharge cover and the filter cover via a bearing. Both sides of the rotating tube near the top are equipped with oblique brushes, and the bristles of the oblique brushes are in close contact with the filter cover. The rotating tube between the oblique brushes is equipped with a feeding groove. A central rod is located in the middle of the top of the rotating tube, and material-tapping plates are evenly distributed on the outer side of the central rod. The top of the central rod is evenly provided with a downward-sloping feeding groove. This allows the annular plate to drive the sweeping brush on one side of the bottom to rotate and clean the annular collection box, sweeping the material in the annular collection box to the feeding tube for easy discharge and collection of the ground and filtered material. When grinding and filtering, the central rod at the top of the rotating tube can drive the material-tapping plates to rotate and tap the ground material onto the filter cover. At the same time, the rotating tube can drive the oblique brushes to rotate and clean the filter cover, making the filtration effect better.
[0006] Preferably, the processing box has a crushing roller that meshes with each other at the middle position near the top via a crushing shaft, and a grinding roller is provided in the processing box below the crushing roller via a grinding shaft, so that after the material is crushed by the crushing roller, it is directly ground by the grinding roller, which can make it finer.
[0007] Preferably, cleaning blocks are provided on the inner walls of the processing box on the outer sides of the grinding drum and the crushing drum, and the bristles of the cleaning blocks are respectively in contact with the corresponding grinding drum and crushing drum, so that the cleaning blocks clean the outer sides of the crushing drum and the grinding drum, which can prevent material from adhering and affecting their use effect.
[0008] Preferably, the annular collection boxes at the top and bottom of both sides of the annular plate are provided with annular support plates, and the inner side of the annular support plates is provided with sliding balls corresponding to the position of the annular plate. The other side of each sliding ball is in contact with the annular plate, so that the annular support plates and sliding balls support the annular plate and make the rotation of the annular plate more stable.
[0009] Preferably, the bottom of the processing box is provided with an outer cover corresponding to the position of the rotating tube, and a motor is provided on the bottom side of the outer cover away from the rotating tube, and the output end of the motor extends through a bearing into the outer cover to provide a gear.
[0010] Preferably, the bottom end of the rotating tube extends to the bottom of the outer cover via a bearing, and a gear one is provided on the rotating tube inside the outer cover, and the gear one meshes with the gear two.
[0011] Preferably, motor 2 is provided on both sides of the annular collection box at the middle position away from the processing box, and the output end of motor 2 extends through bearing to the annular support plate to provide gear 3, and gear 3 meshes with the tooth marks of the annular plate.
[0012] Preferably, a feeding hopper is provided at the middle position of the top of the processing box, and a guide cover is provided at the top of the processing box corresponding to the feeding hopper. An annular opening with a slope is provided at the position where the processing box is connected to the annular collecting box, and a discharge pipe is provided at the middle position of one side of the bottom of the annular collecting box, so that the guide cover guides the incoming material to the middle position of the crushing drum engagement, which facilitates crushing.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The silicon powder processing device for silicon nitride ceramic production uses a motor to drive a gear three on its shaft to rotate. The gear three drives the annular plate meshing with it to rotate. The annular plate drives the sweeping brush on one side of the bottom to rotate and clean the annular collection box. This can sweep the material in the annular collection box to the discharge pipe, which facilitates the discharge and collection of the ground and filtered material. When grinding and filtering, the motor drives a gear two on its shaft to rotate. The gear two drives a gear one meshing with it to rotate. The gear one drives the rotating tube to rotate. This causes the central rod at the top of the rotating tube to drive the material-tapping plate to rotate and tap the ground material onto the filter cover. At the same time, the rotating tube drives the oblique brush to rotate and clean the filter cover, making the filtration effect better. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the front sectional view of the present invention;
[0016] Figure 3 This is a top view of the rotating tube and central rod of this utility model;
[0017] Figure 4 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0018] Figure 5 For the present utility model Figure 2 Enlarged structural diagram at point B;
[0019] In the diagram: 1. Processing box; 2. Annular collection box; 3. Outer cover; 4. Rotating tube; 5. Motor 1; 6. Motor 2; 7. Feeding hopper; 8. Crushing drum; 9. Grinding drum; 10. Cleaning block; 11. Guide cover; 12. Filter cover; 13. Inclined brush; 14. Gear 1; 15. Gear 2; 16. Sweeping brush; 17. Discharge cover; 18. Center rod; 19. Pulsating plate; 20. Annular support plate; 21. Sliding ball; 22. Annular plate; 23. Gear 3; 24. Discharge chute. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figure 1-5This utility model provides an embodiment of a silicon powder processing device for silicon nitride ceramic production, comprising a processing box 1 and an annular collection box 2. The annular collection box 2 is located on the outer side of the bottom of the processing box 1, and an annular plate 22 is located in the middle position near the top of the annular collection box 2. The annular plate 22 has evenly distributed tooth marks on the side away from the processing box 1, and an inverted T-shaped sweeping brush 16 is located in the middle position of the bottom side of the annular plate 22, with the bristles at the bottom of the sweeping brush 16 adhering to the bottom of the annular collection box 2. A conical filter cover 12 is provided between the inner walls of the lower middle part of the processing box 1, and an inverted conical discharge cover 17 is provided between the bottom of the filter cover 12 and the inner walls of the processing box 1. A rotating tube 4 is located between the discharge cover 17 and the filter cover 12 via a bearing. Both sides of the rotating tube 4 near the top are provided with oblique brushes 13, and the bristles of the oblique brushes 13 are in close contact with the filter cover 12. A feeding groove 24 is provided on the rotating tube 4 between the oblique brushes 13. A central rod 18 is provided at the middle of the top of the rotating tube 4, and material-tapping plates 19 are evenly distributed on the outer side of the central rod 18. A downward-sloping feeding groove is evenly distributed on the top of the central rod 18. An outer cover 3 is provided at the bottom of the processing box 1 corresponding to the position of the rotating tube 4. A motor 5 is provided on the bottom side of the outer cover 3 away from the rotating tube 4, and the output end of the motor 5 extends through a bearing into the outer cover 3 where a gear 15 is located. The bottom end of the rotating tube 4 extends through a bearing to the bottom of the outer cover 3, and a gear 14 is provided on the rotating tube 4 inside the outer cover 3. Gear 14 and gear 15 are mutually... The annular collecting box 2 has two motors 6 located on both sides away from the middle of the processing box 1. The output end of motor 6 extends through bearings to a gear 23 located between the annular support plate 20. The gear 23 meshes with the toothed teeth of the annular plate 22. A feeding hopper 7 is located at the middle of the top of the processing box 1, and a guide cover 11 is located at the top of the processing box 1 corresponding to the feeding hopper 7. A sloping annular opening is located at the connection between the processing box 1 and the annular collecting box 2. A discharge pipe is located at the middle of one side of the bottom of the annular collecting box 2, allowing material to enter the processing box 1 through the feeding hopper 7 and the guide cover 11 for crushing and grinding. Then, motor 5 can be started, causing motor 5 to drive gear 15 on its shaft to rotate. Gear 15 then drives gears meshing with it... Gear 14 rotates, driving the rotating tube 4 to rotate. This causes the central rod 18 at the top of the rotating tube 4 to rotate the material-tapping plate 19, which then taps the ground material onto the filter cover 12. Simultaneously, material falling onto the central rod 18 rotates and falls through the feed chute, then passes through the filter cover 12 for filtration. The rotating tube 4 also drives the inclined brush 13 to rotate and clean the filter cover 12, improving its filtration effect. Larger materials can then enter the rotating tube 4 through the discharge chute 24, be discharged through the rotating tube 4, and collected for re-grinding. After filtration, the material can be guided through the discharge cover 17 to the annular opening for discharge. Then, motor 26 can be started, driving gear 3 23 on its shaft to rotate. Gear 3 23 drives the annular plate 22 meshing with it to rotate.The annular plate 22 drives the sweeping brush 16 on one side of the bottom to rotate and clean the annular collection box 2, which can sweep the material in the annular collection box 2 to the discharge pipe, facilitating the discharge and collection of the ground and filtered material;
[0022] Inside the processing box 1, near the top center, there are intermeshing crushing rollers 8 connected by a crushing shaft. Below the crushing rollers 8, inside the processing box 1, there are grinding rollers 9 connected by a grinding shaft. Cleaning blocks 10 are provided on the inner walls of the processing box 1 outside both the grinding rollers 9 and the crushing rollers 8. The bristles of the cleaning blocks 10 are respectively attached to the corresponding grinding rollers 9 and crushing rollers 8. After the silicon powder material enters the processing box 1, the crushing rollers 8 can be driven by a drive motor to rotate relative to each other to crush the material. Then, the grinding rollers 9 can be driven by a drive motor to rotate relative to each other to grind the crushed material. During crushing and grinding, the bristles of the cleaning blocks 10 can clean the outer surface of the material to prevent excessive material adhesion, which would affect the crushing and grinding effect.
[0023] Both sides of the annular plate 22 have annular support plates 20 inside the annular collection boxes 2 at the top and bottom. The annular support plates 20 are equipped with sliding balls 21 on the inner side of the annular support plates 20 corresponding to the position of the annular plate 22. The other side of the sliding balls 21 are in contact with the annular plate 22. When the annular plate 22 rotates, the annular support plates 20 and sliding balls 21 can support it, making the rotation of the annular plate 22 more stable.
[0024] In this embodiment, silicon powder is fed into the processing box 1 through the feeding hopper 7 and the guide cover 11. The drive motor then drives the crushing drum 8 to rotate relative to each other, crushing the material. The drive motor then drives the grinding drum 9 to rotate relative to each other, grinding the crushed material. During crushing and grinding, the bristles of the cleaning block 10 clean the outer surface, preventing excessive material adhesion and affecting the crushing and grinding effect. Then, the motor 5 is started, driving the gear 15 on its shaft to rotate. The gear 15 drives the meshing gear 14 to rotate, which in turn drives the rotating tube 4 to rotate. This causes the central rod 18 at the top of the rotating tube 4 to rotate the material-tapping plate 19, tapping the ground material onto the filter cover 12. Simultaneously, material falling onto the central rod 18 is allowed to fall through the rotating feed chute. The material is filtered through the filter cover 12, and the rotating tube 4 drives the inclined brush 13 to rotate and clean the filter cover 12, thus improving the filtration effect. Larger materials can then enter the rotating tube 4 through the feed chute 24, and be discharged and collected for re-grinding. After filtration, the material can be guided to the annular opening through the feed cover 17 for discharge. Then, the motor 26 can be started to drive the gear 3 23 on its shaft to rotate. The gear 3 23 drives the annular plate 22 that meshes with it to rotate. When the annular plate 22 rotates, the annular support plate 20 and the sliding ball 21 can support it, making the rotation of the annular plate 22 more stable. Then, the annular plate 22 can drive the sweeping brush 16 on the bottom side to rotate and clean the annular collection box 2, which can sweep the material in the annular collection box 2 to the feed tube, making it convenient to discharge and collect the ground and filtered material.
[0025] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
Claims
1. A silicon powder processing device for silicon nitride ceramic production, characterized in that: The system includes a processing box (1) and an annular collection box (2). The annular collection box (2) is located on the outer side of the bottom of the processing box (1). An annular plate (22) is located in the middle of the annular collection box (2) near the top. The annular plate (22) has evenly distributed tooth marks on the side away from the processing box (1). An inverted T-shaped sweeping brush (16) is located in the middle of the bottom side of the annular plate (22), with the bristles at the bottom of the sweeping brush (16) fitting snugly against the bottom of the annular collection box (2). A conical filter cover (12) is located between the inner walls below the middle of the processing box (1). The processing box (2) is located at the bottom of the filter cover (12). 1) An inverted conical feeding hood (17) is provided between the inner walls, and a rotating tube (4) is provided in the middle position of the feeding hood (17) and the filter hood (12) through a bearing. An oblique brush (13) is provided on both sides of the rotating tube (4) near the top, and the bristles of the oblique brush (13) are in contact with the filter hood (12). A feeding groove (24) is provided on the rotating tube (4) between the oblique brushes (13). A central rod (18) is provided in the middle position of the top of the rotating tube (4), and a material tapping plate (19) is evenly provided on the outer side of the central rod (18). A downward inclined feeding groove is evenly provided on the top of the central rod (18).
2. The silicon powder processing device for silicon nitride ceramic production according to claim 1, characterized in that: The processing box (1) has a crushing roller (8) that meshes with each other at the middle position near the top via a crushing shaft, and a grinding roller (9) is provided in the processing box (1) below the crushing roller (8) via a grinding shaft.
3. A silicon powder processing device for silicon nitride ceramic production according to claim 2, characterized in that: Cleaning blocks (10) are provided on the inner wall of the processing box (1) on the outside of the grinding drum (9) and the crushing drum (8), and the bristles of the cleaning blocks (10) are respectively attached to the corresponding grinding drum (9) and crushing drum (8).
4. A silicon powder processing device for silicon nitride ceramic production according to claim 1, characterized in that: Both sides of the annular plate (22) have annular support plates (20) inside the annular collection boxes (2) at the top and bottom. The annular support plates (20) are provided with sliding balls (21) on the inner side of the annular support plates (20) corresponding to the position of the annular plate (22). The other side of the sliding balls (21) is in contact with the annular plate (22).
5. A silicon powder processing device for silicon nitride ceramic production according to claim 1, characterized in that: The bottom of the processing box (1) is provided with an outer cover (3) corresponding to the position of the rotating tube (4), and a motor (5) is provided on the side of the bottom of the outer cover (3) away from the rotating tube (4), and the output end of the motor (5) extends through a bearing into the outer cover (3) where a gear (15) is provided.
6. A silicon powder processing device for silicon nitride ceramic production according to claim 1, characterized in that: The bottom end of the rotating tube (4) extends to the bottom of the outer cover (3) through a bearing, and a gear one (14) is provided on the rotating tube (4) inside the outer cover (3), and the gear one (14) meshes with the gear two (15).
7. A silicon powder processing device for silicon nitride ceramic production according to claim 1, characterized in that: Motor 2 (6) is provided on both sides of the annular collection box (2) at the middle position away from the processing box (1), and the output end of the motor 2 (6) extends through the bearing to the annular support plate (20) where gear 3 (23) is provided, and the gear 3 (23) meshes with the tooth marks of the annular plate (22).
8. A silicon powder processing device for silicon nitride ceramic production according to claim 1, characterized in that: The processing box (1) has a feeding hopper (7) at the middle position of the top, and a guide cover (11) is provided at the top of the processing box (1) corresponding to the feeding hopper (7). The processing box (1) is connected to the annular collection box (2) with an inclined annular opening, and a discharge pipe is provided at the middle position of one side of the bottom of the annular collection box (2).