Environment-friendly paint spraying device for forge piece production
By introducing an air pump and filter system into the environmentally friendly painting equipment for forging production to adsorb harmful gases, and by using a motor-driven transfer component to automatically clamp the forgings, the problem of existing equipment being unable to efficiently handle harmful substances has been solved, thus improving both environmental performance and production efficiency.
Patent Information
- Application Number
- CN202422562392.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing environmentally friendly painting equipment for forging production only reduces pollution through environmentally friendly covers during the painting process, but fails to efficiently adsorb and treat volatile harmful substances.
An environmentally friendly painting device was designed, comprising a housing, a transfer assembly, and a protective assembly. It adsorbs and treats harmful gases through an air pump and filter system, while automatically clamping and moving forgings using a motor-driven transfer assembly.
It achieves efficient adsorption and treatment of harmful substances during the painting process, improves environmental performance, and enhances production efficiency through automated transfer components.
Smart Images

Figure CN223530626U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging production technology, specifically to an environmentally friendly spray painting device for forging production. Background Technology
[0002] Forgings are workpieces or blanks obtained by forging and deforming metal billets. Forging is a processing method that uses forging machinery to apply pressure to metal billets, causing them to undergo plastic deformation to obtain forgings with certain mechanical properties, shapes and sizes.
[0003] Forgings are important components in the machinery manufacturing industry. Surface painting is of great significance for protecting forgings, beautifying their appearance, and increasing product added value. Traditional painting equipment often generates a large amount of volatile organic compounds and other harmful substances during the painting process, causing serious environmental pollution. There is a need to develop an environmentally friendly painting equipment for forging production to improve environmental performance.
[0004] Chinese Patent Publication No. CN215917906U discloses "An Environmentally Friendly Spray Painting Device for Forging Production", which includes a base with a fixed groove in the center of the base. A motor is fixedly connected to one side of the inner wall of the fixed groove, and a bidirectional threaded rod is fixedly connected to the output end of the motor. Ball bearing nut seats are sleeved on both sides of the outer wall of the bidirectional threaded rod, and fixed plates are fixedly connected to the top of the two ball bearing nut seats. A placement plate corresponding to the two fixed plates is fixedly connected to the center of the top of the base. This utility model can rotate the bidirectional threaded rod by starting the motor, which can drive the two fixed plates to move in the same direction, thereby fixing and clamping the forgings on the placement plate to prevent them from shifting during spray painting and affecting the spray painting effect. In addition, by placing an environmentally friendly cover on the top of the base and fixing it with two limiting mechanisms, it can prevent the paint from being sprayed into the outside world and causing environmental pollution.
[0005] The aforementioned existing technology, by starting the motor, enables the bidirectional threaded rod to rotate, thereby driving the two fixed plates to move in the same direction, thus fixing and clamping the forgings on the placement plates to prevent displacement during painting and thus affecting the painting effect. In addition, by placing the environmentally friendly cover on the top of the base and fixing it with two limiting mechanisms, it can prevent the paint from being sprayed into the outside world and causing environmental pollution. However, in the use of existing devices, the environmentally friendly cover is only used to reduce pollution during the painting process. In practical applications, its function is limited and it is not equipped with the function of efficiently adsorbing and treating harmful substances volatilized during the painting process. Utility Model Content
[0006] The purpose of this utility model is to provide an environmentally friendly painting device for forging production, in order to solve the problem mentioned in the background art that only uses an environmentally friendly cover to reduce pollution during the painting process, but in practical applications, its function is limited and it is not equipped with the function of efficiently adsorbing and treating harmful substances volatilized during the painting process.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an environmentally friendly spray painting device for forging production, including a shell, a transfer component installed inside the shell, and a spray painting equipment body installed at the top inside the shell, and a protective component installed on one side of the spray painting equipment body;
[0008] The transfer assembly includes an installation chamber, a first motor is installed on one side of the installation chamber, a lead screw is installed at the output end of the first motor, a moving block is sleeved on the outside of the lead screw, and guide rods are installed on both sides of the lead screw. A slider is installed on one side of the moving block, and a groove is opened in the installation chamber at the corresponding position of the slider.
[0009] The protective assembly includes a fixed compartment, a first connecting pipe connected to the lower end of the fixed compartment, an air inlet chamber provided at the lower end of the first connecting pipe, and an air inlet at the lower end of the air inlet chamber. A second connecting pipe is connected to the upper end of the fixed compartment, a filter is connected to one end of the second connecting pipe, an air pump is provided on one side of the filter, and an exhaust pipe is provided on one side of the air pump.
[0010] Preferably, the housing has transverse grooves on both sides, a pneumatic telescopic rod is installed on one side of the slider, a second motor is installed at the output end of the pneumatic telescopic rod, a clamping plate is installed on one side of the second motor, and a baffle frame is installed inside the housing.
[0011] Preferably, there are multiple sets of installation compartments, which are symmetrically arranged in the inner cavity of the housing. The first motor is detachably installed on one side of the housing, and the output end of the first motor passes through the housing and extends into the installation compartment.
[0012] Preferably, the output end of the first motor is detachably connected to the lead screw, and the moving block is matched with the lead screw.
[0013] Preferably, the guide rod passes through the movable block and extends to its outer side, and the slider passes through the mounting chamber and extends to its outer side.
[0014] Preferably, the fixed chamber is detachably installed at the top of the inner cavity of the shell, the fixed chamber has a U-shaped structure, and the air inlet chamber has the same shape as the fixed chamber.
[0015] Preferably, there are multiple sets of air inlets, which are evenly and equidistantly arranged at the lower end of the air inlet chamber. One end of the second connecting pipe is connected to the fixed chamber, and the other end of the second connecting pipe is connected to the filter.
[0016] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0017] First, this utility model uses protective components to efficiently adsorb and treat harmful substances volatilized during the painting process, thereby improving environmental performance. By turning on the air pump, the harmful gas enters the air inlet chamber through multiple air inlets. The harmful gas in the air inlet chamber enters the fixed chamber through the first connecting pipe. The harmful gas in the fixed chamber enters the filter through the second connecting pipe. The filter adsorbs and treats the harmful substances, and the harmless gas is finally discharged through the exhaust pipe.
[0018] Secondly, this utility model uses a transfer component to move the forging without manual operation, which improves production efficiency to a certain extent. By starting the first motor, the first motor drives the lead screw to rotate, the lead screw rotates to move the moving block, the moving block moves the slider, the slider moves the pneumatic telescopic rod, the pneumatic telescopic rod moves the second motor, and the second motor moves the forging held by the clamping plate, which facilitates moving the forging held by the clamping plate to the lower end of the painting equipment body for painting. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a cross-sectional view of the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of the lead screw and moving block of this utility model;
[0022] Figure 4 This is a schematic diagram of the air inlet chamber and air inlet of this utility model.
[0023] In the diagram: 1. Housing; 2. Horizontal groove; 3. Transfer assembly; 301. Installation chamber; 302. First motor; 303. Lead screw; 304. Moving block; 305. Guide rod; 306. Slider; 4. Pneumatic telescopic rod; 5. Second motor; 6. Clamping plate; 7. Material stop frame; 8. Paint spraying equipment body; 9. Protective assembly; 901. Fixed chamber; 902. First connecting pipe; 903. Air inlet chamber; 904. Air inlet; 905. Second connecting pipe; 906. Filter; 907. Air pump; 908. Exhaust pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 An environmentally friendly painting device for forging production includes a housing 1, a transfer assembly 3 installed inside the housing 1, and a painting equipment body 8 installed at the top inside the housing 1. A protective assembly 9 is installed on one side of the painting equipment body 8. The transfer assembly 3 includes a mounting chamber 301, a first motor 302 installed on one side of the mounting chamber 301, a lead screw 303 installed at the output end of the first motor 302, a moving block 304 sleeved on the outside of the lead screw 303, guide rods 305 installed on both sides of the lead screw 303, and a slider 304 installed on one side of the moving block 304. 06. The mounting chamber 301 has a groove at the corresponding position of the slider 306; the protective component 9 includes a fixed chamber 901, the lower end of the fixed chamber 901 is connected to a first connecting pipe 902, the lower end of the first connecting pipe 902 is provided with an air inlet chamber 903, and the lower end of the air inlet chamber 903 is provided with an air inlet 904; the upper end of the fixed chamber 901 is connected to a second connecting pipe 905, one end of the second connecting pipe 905 is connected to a filter 906, one side of the filter 906 is provided with an air pump 907, and one side of the air pump 907 is provided with an exhaust pipe 908.
[0026] Through the above technical solution, the protective component 9 efficiently adsorbs and treats harmful substances volatilized during the painting process, improving environmental performance. By activating the air pump 907, harmful gases enter the air inlet chamber 903 through multiple air inlets 904. The harmful gases in the air inlet chamber 903 then enter the fixed chamber 901 through the first connecting pipe 902. The harmful gases in the fixed chamber 901 then enter the filter 906 through the second connecting pipe 905. The filter 906 adsorbs and treats the harmful substances, and the harmless gas finally exits through the exhaust pipe 908. The forging is discharged and moved by the set transfer component 3, which does not require manual operation and improves production efficiency to a certain extent. By starting the first motor 302, the first motor 302 drives the lead screw 303 to rotate, the lead screw 303 drives the moving block 304 to move, the moving block 304 drives the slider 306 to move, the moving slider 306 drives the pneumatic telescopic rod 4 to move, the moving pneumatic telescopic rod 4 drives the second motor 5 to move, and the moving second motor 5 drives the forging held by the clamping plate 6 to move, so that the forging held by the clamping plate 6 can be moved to the lower end of the painting equipment body 8 for painting treatment.
[0027] Specifically, the housing 1 has transverse grooves 2 on both sides, a pneumatic telescopic rod 4 is installed on one side of the slider 306, a second motor 5 is installed at the output end of the pneumatic telescopic rod 4, a clamping plate 6 is installed on one side of the second motor 5, and a baffle frame 7 is installed inside the housing 1.
[0028] Through the above technical solution, the transverse grooves 2 on both sides of the housing 1 facilitate the feeding and discharging of forgings. There are two sets of pneumatic telescopic rods 4, which are symmetrically arranged inside the housing 1. The pneumatic telescopic rods 4 drive the second motor 5 to move, and the movement of the second motor 5 drives the clamping plate 6 to move, clamping the two sides of the forging. The second motor 5 drives the clamping plate 6 to rotate, which facilitates the rotation of the forging and improves the flexibility of painting. The pneumatic telescopic rods 4 are connected to an external air source and controller to ensure the independent operation of each device. The second motor 5 is connected to an external power supply and controller to ensure the independent operation of each device.
[0029] Specifically, there are multiple sets of installation chambers 301, which are symmetrically arranged in the inner cavity of the housing 1. The first motor 302 is detachably installed on one side of the housing 1, and the output end of the first motor 302 passes through the housing 1 and extends into the installation chamber 301.
[0030] Through the above technical solution, the symmetrically arranged installation chambers 301 improve the stability of forging transfer. The first motor 302 is connected to an external power supply and controller to ensure the independent operation of each device. The first motor 302 drives the lead screw 303 to rotate and is easy to disassemble and maintain.
[0031] Specifically, the output end of the first motor 302 is detachably connected to the lead screw 303, and the moving block 304 is matched with the lead screw 303.
[0032] Through the above technical solution, the first motor 302 is used to drive the lead screw 303 to rotate, and the rotation of the lead screw 303 drives the moving block 304 to move, thus converting the rotational motion into linear motion.
[0033] Specifically, the guide rod 305 passes through the movable block 304 and extends to its outer side, and the slider 306 passes through the mounting chamber 301 and extends to its outer side.
[0034] Through the above technical solution, the guide rod 305 ensures that the moving block 304 moves stably in a straight line. The movement of the moving block 304 drives the slider 306 to move. The slider 306 and the mounting chamber 301 are slidably connected by a groove opened at the corresponding position of the slider 306. The movement of the slider 306 drives the pneumatic telescopic rod 4 to move. The movement of the pneumatic telescopic rod 4 drives the second motor 5 to move. The movement of the second motor 5 drives the forging held by the clamping plate 6 to move.
[0035] Specifically, the fixed chamber 901 is detachably installed at the top of the inner cavity of the housing 1. The fixed chamber 901 has a U-shaped structure, and the air inlet chamber 903 has the same shape as the fixed chamber 901.
[0036] Through the above technical solution, the fixed chamber 901 and the air inlet chamber 903 have a U-shaped structure, which facilitates the treatment of harmful substances generated by painting around the body of the painting equipment 8.
[0037] Specifically, there are multiple sets of air inlets 904, which are evenly spaced at the lower end of the air inlet chamber 903. One end of the second connecting pipe 905 is connected to the fixed chamber 901, and the other end of the second connecting pipe 905 is connected to the filter 906.
[0038] Through the above technical solution, multiple sets of air inlets 904 facilitate the uniform absorption of harmful substances generated by painting. The fixed chamber 901 and the filter 906 are connected by the second connecting pipe 905, which allows the harmful gas to enter the air inlet chamber 903 through the multiple sets of air inlets 904 when the air pump 907 is started. The gas enters the fixed chamber 901 through the first connecting pipe 902, and the harmful gas in the fixed chamber 901 enters the filter 906 through the second connecting pipe 905. The filter 906 includes, but is not limited to, the use of activated carbon and catalytic oxidants to treat the harmful gas.
[0039] In use, when it is necessary to transfer the forging held by the clamping plate 6, the first motor 302 is started. The first motor 302 drives the lead screw 303 to rotate, which in turn moves the moving block 304. The moving block 304 moves the slider 306, which in turn moves the pneumatic telescopic rod 4. The moving pneumatic telescopic rod 4 moves the second motor 5, which in turn moves the forging held by the clamping plate 6. The forging held by the clamping plate 6 is moved to the lower end of the painting equipment body 8 for painting treatment. When it is necessary to efficiently adsorb and treat the harmful gases generated by spray painting, the air pump 907 is started. The air pump 907 causes the harmful gases to enter the air inlet chamber 903 through multiple sets of air inlets 904. The harmful gases in the air inlet chamber 903 enter the fixed chamber 901 through the first connecting pipe 902. The harmful gases in the fixed chamber 901 enter the filter 906 through the second connecting pipe 905. The filter 906 adsorbs and treats the harmful substances, and the harmless gas is drawn into the air pump 907 and discharged through the exhaust pipe 908.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly painting device for forging production, comprising a housing (1), characterized in that: The housing (1) is equipped with a transfer assembly (3), and the top of the housing (1) is equipped with a paint spraying equipment body (8), and a protective assembly (9) is installed on one side of the paint spraying equipment body (8). The transfer assembly (3) includes an installation chamber (301), a first motor (302) is installed on one side of the installation chamber (301), a lead screw (303) is installed at the output end of the first motor (302), a moving block (304) is sleeved on the outside of the lead screw (303), and guide rods (305) are installed on both sides of the lead screw (303). A slider (306) is installed on one side of the moving block (304), and a groove is opened in the installation chamber (301) at the corresponding position of the slider (306). The protective component (9) includes a fixed chamber (901), the lower end of which is connected to a first connecting pipe (902), the lower end of which is provided with an air inlet chamber (903), and the lower end of which is provided with an air inlet (904). The upper end of the fixed chamber (901) is connected to a second connecting pipe (905), one end of which is connected to a filter (906), one side of which is provided with an air pump (907), and one side of which is provided with an exhaust pipe (908).
2. The environmentally friendly painting device for forging production according to claim 1, characterized in that: The housing (1) has transverse grooves (2) on both sides, a pneumatic telescopic rod (4) is installed on one side of the slider (306), a second motor (5) is installed at the output end of the pneumatic telescopic rod (4), a clamping plate (6) is installed on one side of the second motor (5), and a baffle frame (7) is installed inside the housing (1).
3. The environmentally friendly painting device for forging production according to claim 1, characterized in that: The installation chambers (301) are in multiple sets, and the multiple sets of installation chambers (301) are symmetrically arranged in the inner cavity of the housing (1). The first motor (302) is detachably installed on one side of the housing (1). The output end of the first motor (302) passes through the housing (1) and extends into the installation chamber (301).
4. The environmentally friendly painting device for forging production according to claim 1, characterized in that: The output end of the first motor (302) is detachably connected to the lead screw (303), and the moving block (304) is matched with the lead screw (303).
5. The environmentally friendly painting device for forging production according to claim 1, characterized in that: The guide rod (305) passes through the movable block (304) and extends to its outer side, and the slider (306) passes through the mounting chamber (301) and extends to its outer side.
6. The environmentally friendly painting device for forging production according to claim 1, characterized in that: The fixed chamber (901) is detachably installed at the top of the inner cavity of the shell (1). The fixed chamber (901) has a U-shaped structure. The air inlet chamber (903) has the same shape as the fixed chamber (901).
7. The environmentally friendly painting device for forging production according to claim 1, characterized in that: The air inlets (904) are in multiple sets, and the multiple sets of air inlets (904) are evenly and equidistantly arranged at the lower end of the air inlet chamber (903). One end of the second connecting pipe (905) is connected to the fixed chamber (901), and the other end of the second connecting pipe (905) is connected to the filter (906).
Citation Information
Patent Citations
Environment-friendly paint spraying device for forge piece production
CN215917906U