Forging suspension air cooling device
By combining hoisting and rotating components with air-cooling components, the problem of uneven cooling of forgings was solved, achieving uniform cooling of forgings and improving the quality of finished products.
Patent Information
- Application Number
- CN202423190931.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing air-cooling methods, the area where the forging contacts the worktable cannot be reached by airflow, resulting in uneven cooling and affecting the quality of the finished forging.
The forging is suspended in mid-air using a hoisting and suspension mechanism, and rotated by a rotating component. Combined with a multi-angle air-cooling component, the forging is cooled by blowing air all over it, so as to avoid the contact area between the forging and the support not being exposed to airflow for a long time.
This achieved uniform cooling of the forgings throughout, improving the quality of the finished product.
Smart Images
Figure CN223531364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging technology, and more specifically, to a forging suspension air-cooling device. Background Technology
[0002] During the forging process, the cooling method of the forging has a significant impact on its quality and performance. Traditional cooling methods include natural cooling, water cooling, and oil cooling. Natural cooling is relatively slow, affecting the production efficiency of forgings; while water cooling and oil cooling are faster, they can easily cause large internal stresses in the forgings, which can even lead to deformation and cracking in severe cases. Air cooling, as a moderate cooling method, can ensure a certain cooling rate while mitigating some of the drawbacks of the aforementioned centralized cooling methods.
[0003] In practical applications, existing air-cooling methods typically involve placing the forging on a workbench and then using an air-cooling device (such as a fan or air pump) to blow airflow onto the surface of the forging to accelerate cooling. However, since the forging is placed statically on the workbench, the area in contact with the workbench cannot be reached by the airflow, resulting in uneven cooling of the forging and affecting the quality of the finished product. Utility Model Content
[0004] The present invention provides a forging suspension air cooling device, which aims to solve the problem that the existing air cooling method of placing the forging statically on the workbench and then using an air cooling device to blow airflow onto the surface of the forging to cool it down will result in the area of the forging in contact with the workbench not being reached by the airflow, resulting in uneven cooling of the forging as a whole, which in turn will affect the quality of the finished forging.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a forging suspension air-cooling device, comprising: a hoisting mechanism, an air-cooling component, and a forging, wherein the air-cooling component is adapted to the forging, the hoisting mechanism includes a Y-axis moving component, a hook component is provided at the output end of the Y-axis moving component, a suspension mechanism is provided on the hook component, the suspension mechanism includes a support component, the forging is placed on the support component, the support component includes multiple horizontally arranged U-shaped plates, the multiple U-shaped plates are fixedly connected to each other with reinforcing plates, and multiple rotating shafts are movably arranged on the U-shaped plates, the multiple rotating shafts are arranged in a semi-encircling shape parallel to the outside of the forging, for supporting the forging;
[0006] A rotating assembly is provided on the U-shaped plate. The rotating assembly includes multiple mounting plates. The mounting plates are detachably mounted on the top of the U-shaped plate. A geared motor assembly is provided on the mounting plate. A second rotating shaft is provided on the output end of the geared motor assembly. A drive roller is fixedly sleeved on the second rotating shaft. The drive roller is adapted to the forging.
[0007] In a preferred embodiment, the hoisting mechanism further includes a Z-axis moving component, which is mounted on the roof. An X-axis moving component is mounted on the Z-axis moving component, and a Y-axis moving component is mounted on the X-axis moving component. The support component is suspended from the hook component.
[0008] In a preferred embodiment, a plurality of sleeves are fixedly sleeved on the rotating shaft, and a slide rod is provided on the sleeve. The slide rod is slidably connected to the corresponding U-shaped plate. A spring is provided on the slide rod. The spring is located on the side of the sleeve opposite to the corresponding U-shaped plate. A plurality of limiting rollers are rotatably sleeved on the rotating shaft, and the limiting rollers are adapted to the forging.
[0009] In a preferred embodiment, a linear drive assembly is provided at the bottom of the mounting plate, and sleeves are provided at the output ends of the linear drive assemblies on both sides. The rotating shaft is fixedly installed inside the sleeves, and the output end of the linear drive assembly located in the middle position is fixedly connected to the geared motor assembly.
[0010] In a preferred embodiment, a temperature monitor is provided on the mounting plate, with the detection end of the temperature monitor facing the forging, for monitoring the temperature of the forging.
[0011] In a preferred embodiment, the output end of the air-cooling assembly faces the forging, and multiple sets of air-cooling assemblies can be provided.
[0012] The beneficial effects of this utility model are as follows:
[0013] This invention, by setting up a hoisting mechanism in conjunction with a suspension mechanism, can suspend the forging in mid-air, thereby enabling comprehensive air cooling treatment of the forging from multiple angles. By setting up a support component in conjunction with a rotating component, the forging can be continuously rotated while suspended, thus preventing the area of the forging in contact with the support component from not receiving airflow for a long time. This ensures a uniform and comprehensive cooling effect for the forging as a whole, effectively improving the quality of the finished forging. Attached Figure Description
[0014] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0015] Figure 2 This is a schematic diagram of the suspension mechanism of this utility model.
[0016] Figure 3 This is a schematic diagram of the rotating component of this utility model.
[0017] Figure 4 This is a side view of the structure of this utility model.
[0018] The attached figures are labeled as follows: 1. Lifting mechanism; 11. Z-axis moving assembly; 12. X-axis moving assembly; 13. Y-axis moving assembly; 14. Hook assembly; 2. Suspension mechanism; 21. Support assembly; 211. U-shaped plate; 212. Reinforcing plate; 213. Rotating shaft one; 214. Sleeve one; 215. Slide rod; 216. Spring; 217. Limiting roller; 22. Rotating assembly; 221. Mounting plate; 222. Linear drive assembly; 223. Sleeve two; 224. Rotating shaft two; 225. Drive roller; 226. Gear motor assembly; 3. Air-cooling assembly; 4. Forging; 5. Temperature monitoring instrument. Detailed Implementation
[0019] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0020] Refer to the instruction manual appendix Figures 1 to 4 A forging suspension air-cooling device includes: a hoisting mechanism 1, an air-cooling component 3, and a forging 4. The air-cooling component 3 is adapted to the forging 4. The hoisting mechanism 1 includes a Y-axis moving component 13. A hook component 14 is provided at the output end of the Y-axis moving component 13. A suspension mechanism 2 is provided on the hook component 14. The suspension mechanism 2 includes a support component 21. The forging 4 is placed on the support component 21. The support component 21 includes multiple horizontally arranged U-shaped plates 211. The multiple U-shaped plates 211 are fixedly connected to each other by reinforcing plates 212. Multiple rotating shafts 213 are movably arranged on the U-shaped plates 211. The multiple rotating shafts 213 are arranged in a semi-enclosed shape parallel to the outside of the forging 4 to support the forging 4.
[0021] A rotating assembly 22 is provided on the U-shaped plate 211. The rotating assembly 22 includes multiple mounting plates 221. The mounting plates 221 are detachably mounted on the top of the U-shaped plate 211. A geared motor assembly 226 is provided on the mounting plate 221. A rotating shaft 224 is provided on the output end of the geared motor assembly 226. A drive roller 225 is fixedly sleeved on the rotating shaft 224. The drive roller 225 is adapted to the forging 4.
[0022] It should be noted that the size, specifications and density of the U-shaped plate 211 can be adjusted according to the actual situation. The U-shaped plate 211 can be suspended on the hook assembly 14 by slings, chains or similar devices known to those skilled in the art.
[0023] In this embodiment, the specific implementation scenario is as follows: The worker places the forging 4 on the support assembly 21. After the multiple rotating shafts 213 are pressed, they will compress the springs 216, thereby causing the limiting rollers 217 to fit against the forging 4 and provide support for the forging 4. Then, the rotating assembly 22 is installed on the U-shaped plate 211. Next, the linear drive assembly 222 is started to adjust the position of the drive rollers 225. When the drive rollers 225 fit against the forging 4, the reduction motor assembly 226 can be started to drive the forging 4 to rotate slowly. At this time, the airflow blown by the air-cooling assembly 3 can perform a comprehensive and even cooling treatment on the forging 4.
[0024] Refer to the instruction manual appendix Figure 1 and Figure 2 In this embodiment, the hoisting mechanism 1 further includes a Z-axis moving component 11, which is installed on the roof. An X-axis moving component 12 is installed on the Z-axis moving component 11, and a Y-axis moving component 13 is installed on the X-axis moving component 12. The support component 21 is suspended on the hook component 14.
[0025] It should be noted that the lifting mechanism 1 may be a gantry crane, a overhead crane, or a device with similar functions that is well known to those skilled in the art.
[0026] Refer to the instruction manual appendix Figure 2 and Figure 4 In this embodiment, a plurality of sleeves 214 are fixedly sleeved on the rotating shaft 213. A sliding rod 215 is provided on the sleeve 214. The sliding rod 215 is slidably connected to the corresponding U-shaped plate 211. A spring 216 is provided on the sliding rod 215. The spring 216 is located on the side opposite to the sleeve 214 and the corresponding U-shaped plate 211. A plurality of limiting rollers 217 are rotatably sleeved on the rotating shaft 213. The limiting rollers 217 are adapted to the forging 4.
[0027] It should be noted that the dimensions, specifications, and density of the rotating shaft 213 and the limiting roller 217 can be adjusted according to the actual situation.
[0028] Refer to the instruction manual appendix Figure 3 and Figure 4 In this embodiment, a linear drive assembly 222 is provided at the bottom of the mounting plate 221, and a sleeve 223 is provided at the output end of the linear drive assembly 222 located on both sides. A rotating shaft 224 is fixedly installed inside the sleeve 223, and the output end of the linear drive assembly 222 located in the middle position is fixedly connected to the geared motor assembly 226.
[0029] It should be noted that the geared motor assembly 226 may be a gearbox assembly or a device with similar functions known to those skilled in the art.
[0030] Refer to the instruction manual appendix Figure 3In this embodiment, a temperature monitor 5 is provided on the mounting plate 221, with the detection end of the temperature monitor 5 facing the forging 4, for monitoring the temperature of the forging 4.
[0031] It should be noted that the temperature monitor 5 may be an infrared thermometer or a device with similar functions that is well known to those skilled in the art.
[0032] Refer to the instruction manual appendix Figure 1 In this embodiment, the output end of the air-cooling component 3 faces the forging 4, and multiple sets of air-cooling components 3 can be provided.
[0033] It should be noted that the air-cooling component 3 can be a powerful fan, a blower, or a device with similar functions known to those skilled in the art, and when multiple air-cooling components 3 are set, the position and orientation of the air-cooling components 3 can be adjusted according to the actual situation.
[0034] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A forging suspension air-cooling device, comprising: The hoisting mechanism (1), the air-cooling component (3), and the forging (4) are adapted to each other. The hoisting mechanism (1) includes a Y-axis moving component (13), and the output end of the Y-axis moving component (13) is provided with a hook component (14). The hook component (14) is characterized by having a suspension mechanism (2) on it. The suspension mechanism (2) includes a support component (21). The forging (4) is placed on the support component (21). The support component (21) includes multiple horizontally arranged U-shaped plates (211). The multiple U-shaped plates (211) are fixedly connected to each other with reinforcing plates (212). Multiple rotating shafts (213) are movably arranged on the U-shaped plates (211). The multiple rotating shafts (213) are arranged in a semi-enclosed shape parallel to the outside of the forging (4) to support the forging (4). A rotating assembly (22) is provided on the U-shaped plate (211). The rotating assembly (22) includes multiple mounting plates (221). The mounting plates (221) are detachably mounted on the top of the U-shaped plate (211). A geared motor assembly (226) is provided on the mounting plate (221). A rotating shaft (224) is provided on the output end of the geared motor assembly (226). A drive roller (225) is fixedly sleeved on the rotating shaft (224). The drive roller (225) is adapted to the forging (4).
2. The forging suspension air-cooling device according to claim 1, characterized in that, The hoisting mechanism (1) further includes a Z-axis moving component (11), which is installed on the roof. An X-axis moving component (12) is installed on the Z-axis moving component (11), and a Y-axis moving component (13) is installed on the X-axis moving component (12). The support component (21) is suspended on the hook component (14).
3. The forging suspension air-cooling device according to claim 2, characterized in that, Multiple sleeves (214) are fixedly sleeved on the rotating shaft (213). A sliding rod (215) is provided on the sleeve (214). The sliding rod (215) is slidably connected to the corresponding U-shaped plate (211). A spring (216) is provided on the sliding rod (215). The spring (216) is located on the side opposite to the sleeve (214) and the corresponding U-shaped plate (211). Multiple limiting rollers (217) are rotatably sleeved on the rotating shaft (213). The limiting rollers (217) are adapted to the forging (4).
4. A forging suspension air-cooling device according to claim 3, characterized in that, The bottom of the mounting plate (221) is provided with a linear drive assembly (222), and the output ends of the linear drive assemblies (222) located on both sides are provided with sleeves (223). The rotating shaft (224) is fixedly installed inside the sleeves (223), and the output end of the linear drive assembly (222) located in the middle is fixedly connected to the geared motor assembly (226).
5. A forging suspension air-cooling device according to claim 4, characterized in that, A temperature monitor (5) is provided on the mounting plate (221), with the detection end of the temperature monitor (5) facing the forging (4) and used to monitor the temperature of the forging (4).
6. A forging suspension air-cooling device according to claim 5, characterized in that, The output end of the air-cooled assembly (3) faces the forging (4), and multiple sets of air-cooled assemblies (3) can be set.