Slideway conveying mechanism for processing photovoltaic junction box

Abstract

The utility model discloses a slideway conveying mechanism for photovoltaic junction box processing, and particularly relates to the technical field of photovoltaic junction box processing, which comprises a conveying belt, a plurality of positioning dies are arranged on the surface of the conveying belt, a slideway plate is arranged at the top of one end of the conveying belt, and supporting legs are fixedly connected to the bottom of the slideway plate. And the top of the slideway plate is fixedly connected with a plurality of material gathering plates. According to the conveying device, firstly, the material gathering plate is matched with the elastic plate, and the vibration motor is arranged, so that the box body located at the top of the slide way plate can be stably conveyed to one side of the discharging opening conveniently, the situation that the direction is reversed in the moving process is avoided, and the conveying stability is improved; and the stepping motor is started to sequentially control the multiple blocking plates to move away from the bottom of the discharging opening, the multiple box bodies in the discharging opening can conveniently fall to the middle of the positioning mold at the same time, simultaneous feeding is achieved, the working efficiency is improved, meanwhile, dislocation is avoided, the feeding speed is increased, and the using effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic junction box processing technology, and more specifically, to a slide conveyor mechanism for photovoltaic junction box processing. Background Technology

[0002] A photovoltaic junction box is a connecting device between a solar cell array composed of solar cell modules and a solar charging control device. Its main function is to connect and protect the solar photovoltaic modules, connect the power generated by the solar cells to the external lines, and conduct the current generated by the photovoltaic modules. In the production process of photovoltaic junction boxes, multiple processing steps are required, such as component assembly, welding, potting, and testing.

[0003] In the processing of photovoltaic junction boxes, the boxes are often placed manually inside the positioning mold on the conveyor belt, and then transported to the processing position by the conveyor belt. The manual placement combined with the conveyor belt transport is slow, inefficient, and prone to errors in orientation due to human negligence, which affects the processing effect and is inconvenient for automatic feeding. Therefore, a slide conveyor mechanism for processing photovoltaic junction boxes is proposed. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a slide conveyor mechanism for processing photovoltaic junction boxes to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a slide conveyor mechanism for processing photovoltaic junction boxes, including a conveyor belt. Multiple positioning molds are provided on the surface of the conveyor belt. By starting the conveyor belt, the positioning molds are controlled to rotate, allowing the boxes to be positioned and conveyed sequentially through the positioning molds. A slide plate is provided at the top of one end of the conveyor belt, and a support leg is fixedly connected to the bottom of the slide plate. The support leg supports the slide plate, facilitating the conveying of multiple boxes. Multiple material-gathering plates are fixedly connected to the top of the slide plate. A limit baffle is fixedly connected to one end of each material-gathering plate, and an anti-collision plate is fixedly connected to one end of the slide plate. The material-gathering plates disperse the boxes and convey them to the lower feed port, while the limit baffles and anti-collision plates provide a limiting and anti-collision function.

[0006] The two sides of the material plate are symmetrically fixedly connected with elastic plates. The slide plate has a discharge port on one end surface near the limiting baffle. A sealing plate is provided at the bottom of the slide plate corresponding to the discharge port. The elastic plate guides and corrects the box between the two material plates, and the material is conveniently discharged sequentially into a fixed position through the discharge port. The sealing plate seals the discharge port.

[0007] A stepper motor is fixedly connected to one side of the slide plate, and a rotating plate is fixedly connected to the output end of the stepper motor. A centrifugal groove is formed on one side of the rotating plate, and a moving rod is provided on one side of the anti-collision plate. A connecting block is fixedly connected to the bottom of the moving rod, and a limiting block is sleeved in the middle of the moving rod. A limiting post is fixedly connected to one end of the moving rod at a position corresponding to the centrifugal groove. When the stepper motor is started, the rotating plate is controlled to rotate. The moving rod can move horizontally by moving the limiting post inside the centrifugal groove. The stability of the moving rod's movement is improved by the limiting block. The moving rod drives the connecting block to move the limiting post at the bottom of the slide plate, which facilitates the simultaneous opening and closing of multiple sealing plates at the bottom of the discharge port, making it easier to control the discharge and improving the usage effect.

[0008] Preferably, the feeding port corresponds one-to-one with the positioning mold, the positioning mold is adapted to the box body of the photovoltaic junction box, one end of the limiting baffle is fixedly connected to the wall of the anti-collision plate, and the limiting baffle and the anti-collision plate are located on the top three sides of the feeding port. The box body can fall into the middle of the positioning mold through the feeding port, the positioning mold positions the box body, improves the stability of the conveying, and the limiting baffle plays a limiting role.

[0009] Preferably, the cross-sectional shape of the material-gathering plate is set to "<", the pointed end of the material-gathering plate is located at the highest point of the top of the slide plate, and the two elastic plates form an "eight" shape. The elastic plates are located in the cavity where the discharge port is located. Through the cooperation of the material-gathering plate and the elastic plates, the conveyed box can be blocked and limited, thereby improving the usage effect.

[0010] Preferably, a support strip is fixedly connected to the bottom of the slide plate near the discharge port. The cross-sectional shape of the support strip is set to "L". One end of the sealing plate extends to the middle of the support strip. The support strip limits one end of the sealing plate, thereby improving the stability of the sealing plate's movement.

[0011] Preferably, the bottom end of the connecting block is fixedly connected to the wall of the sealing plate, the limiting block is fixed to one side of the anti-collision plate, the limiting block is slidably connected to the moving rod, the bottom of the slide plate is provided with a vibration motor, the vibration motor controls the vibration of the slide plate, which can facilitate material feeding, and the movement of the moving rod is limited by the limiting block, and the connecting block is connected to the sealing plate, so that the moving rod drives the sealing plate to move.

[0012] Preferably, the diameter of the limiting post is the same as the inner width of the centrifuge tank, the cross-sectional shape of the centrifuge tank is set as an elliptical structure, the limiting post is set in the middle of the centrifuge tank, and a monitoring camera is set on the top of the positioning mold at the end away from the slide plate. By rotating the rotating plate, the limiting post can be moved inside the centrifuge tank, thereby causing the limiting post to drive the moving rod to move horizontally, which facilitates the control of the sealing plate to open or close the discharge port. The monitoring camera can identify whether there is an error in the orientation of the box in the middle of the positioning mold, which can be corrected in time.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model firstly uses the combination of a material-gathering plate and an elastic plate, and a vibration motor, to facilitate the stable conveying of the box located at the top of the slide plate to the side of the lower feed port, avoiding directional reversal during movement and improving the stability of conveying. By starting a stepper motor, multiple sealing plates are sequentially moved away from the bottom of the feed port, allowing multiple boxes inside the feed port to fall simultaneously to the middle of the positioning mold, achieving simultaneous feeding, improving work efficiency, avoiding misalignment, increasing the feeding rate, and improving the use effect.

[0015] 2. This utility model also improves the stability of the sealing plate movement by setting support bars, improves the stability of the moving rod movement by setting limit blocks, and moves inside the centrifugal tank by setting limit columns. By controlling the stepper motor to rotate 180 degrees, the sealing plate can be controlled to be located inside the discharge port or misaligned with the discharge port, which is convenient for control and improves the use effect. In addition, multiple positioning molds can limit the box conveyed by the conveyor belt, which is convenient for subsequent processing.

[0016] In summary, through the interaction of the above-mentioned multiple functions, work efficiency can be improved while avoiding misalignment, increasing the feeding rate, improving the stability of conveying, and preventing directional reversal during movement. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a top view of the slide plate of this utility model.

[0019] Figure 3 This is a top-view structural diagram showing the disassembled slide plate and sealing plate of this utility model.

[0020] Figure 4 This is a schematic diagram showing the disassembled structure of the stepper motor and the moving rod of this utility model.

[0021] The attached diagram is labeled as follows: 1. Conveyor belt; 2. Positioning mold; 3. Slide plate; 4. Support leg; 5. Anti-collision plate; 6. Material gathering plate; 7. Elastic plate; 8. Discharge port; 9. Limiting baffle; 10. Stepper motor; 11. Rotating plate; 12. Centrifuge tank; 13. Support bar; 14. Sealing plate; 15. Moving rod; 16. Connecting block; 17. Limiting post; 18. Limiting block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] As attached Figure 1-4 The photovoltaic junction box processing slide conveyor mechanism shown includes a conveyor belt 1. The surface of the conveyor belt 1 is provided with multiple positioning molds 2. By starting the conveyor belt 1, the positioning molds 2 are controlled to rotate, and the boxes can be positioned and conveyed sequentially through the positioning molds 2. A slide plate 3 is provided at the top of one end of the conveyor belt 1. A support leg 4 is fixedly connected to the bottom of the slide plate 3, and the support leg 4 supports the slide plate 3. The slide plate 3 facilitates the conveying of multiple boxes. Multiple material gathering plates 6 are fixedly connected to the top of the slide plate 3. A limit baffle 9 is fixedly connected to one end of the material gathering plate 6, and an anti-collision plate 5 is fixedly connected to one end of the slide plate 3. The material gathering plates 6 can disperse and convey the boxes to the position of the lower material inlet 8, and the limit baffle 9 can play a limiting role. The anti-collision plate 5 plays a limiting and anti-collision role.

[0024] Elastic plates 7 are symmetrically fixedly connected to the middle of both sides of the material-gathering plate 6. A discharge port 8 is opened on the surface of the slide plate 3 near the limiting baffle 9. A sealing plate 14 is set at the bottom of the slide plate 3 corresponding to the discharge port 8. A stepper motor 10 is fixedly connected to one side of the slide plate 3. A rotating plate 11 is fixedly connected to the output end of the stepper motor 10. A centrifugal trough 12 is opened on one side of the rotating plate 11. A moving rod 15 is set on one side of the anti-collision plate 5. A connecting block 16 is fixedly connected to the bottom of the moving rod 15. A limiting block 18 is sleeved in the middle of the moving rod 15. A limiting post is fixedly connected at one end of the moving rod 15 corresponding to the centrifugal trough 12. 17. The elastic plate 7 guides and corrects the box located between the two material plates 6, and the material is discharged sequentially into a fixed position through the discharge port 8. The discharge port 8 is blocked by the sealing plate 14. The stepper motor 10 is started to control the rotation of the rotating plate 11. The moving rod 15 can move horizontally through the movement of the limiting post 17 inside the centrifugal tank 12. The stability of the movement of the moving rod 15 is improved by the limiting block 18. The moving rod 15 drives the connecting block 16 to move the limiting post 17 at the bottom of the slide plate 3. This facilitates the simultaneous opening and closing of multiple sealing plates 14 at the bottom of the discharge port 8, making it easier to control the material discharge and improve the usage effect.

[0025] As attached Figure 1-4As shown, the feeding port 8 corresponds one-to-one with the positioning mold 2, and the positioning mold 2 is adapted to the body of the photovoltaic junction box. One end of the limiting baffle 9 is fixedly connected to the wall of the anti-collision plate 5. The limiting baffle 9 and the anti-collision plate 5 are located on the top three sides of the feeding port 8. The cross-sectional shape of the material gathering plate 6 is set to "<" shape, and the pointed end of the material gathering plate 6 is located at the highest point of the top of the slide plate 3. The two elastic plates 7 form an "eight" shape structure. The elastic plates 7 are located in the cavity where the feeding port 8 is located. The bottom of the slide plate 3 near the feeding port 8 is fixedly connected to the support strip 13. The cross-sectional shape of the support bar 13 is set to "L" shape. One end of the sealing plate 14 extends to the middle of the support bar 13. The bottom end of the connecting block 16 is fixedly connected to the wall of the sealing plate 14. The limiting block 18 is fixed to one side of the anti-collision plate 5. The limiting block 18 is slidably connected to the moving rod 15. The diameter of the limiting post 17 is the same as the inner cavity width of the centrifuge tank 12. The cross-sectional shape of the centrifuge tank 12 is set to an elliptical structure. The limiting post 17 is located in the middle of the centrifuge tank 12. The top of the positioning mold 2 at the end away from the slide plate 3 is... Equipped with a monitoring camera, the box is lowered through the feeding port 8 to the center of the positioning mold 2. The positioning mold 2 positions the box, improving the stability of the conveying process. A limiting baffle 9 provides a limiting function. The material gathering plate 6 and the elastic plate 7 work together to block and limit the conveyed box, improving the overall performance. A support bar 13 limits one end of the sealing plate 14, improving its stability. A vibration motor is installed at the bottom of the slide plate 3, controlling its movement. Vibration facilitates material feeding and limits the movement of the moving rod 15 via the limiting block 18. The moving rod 15 is connected to the sealing plate 14 via the connecting block 16, allowing the sealing plate 14 to move along with the moving rod 15. The rotating plate 11 allows the limiting post 17 to move inside the centrifugal tank 12, thereby causing the limiting post 17 to move the moving rod 15 horizontally. This facilitates control of the sealing plate 14 to open or close the feeding port 8. The monitoring camera can identify whether there is an error in the orientation of the box in the middle of the positioning mold 2, allowing for timely correction.

[0026] It is worth noting that the aligned box is conveyed to the top of the slide plate 3 and automatically falls onto the slide plate 3. The slide plate 3 is controlled by a vibration motor to generate slight vibration to assist the movement of the box. The box will inevitably deviate in direction. At this time, the material plate 6 and the elastic plate 7 block the deviation angle to prevent the orientation from being reversed, thus playing a role in limiting and blocking.

[0027] The working principle of this utility model is as follows: When in use, the upright box is transported to the top of the slide plate 3 and the vibration motor is started. The box is limited by the material gathering plate 6, so that the end of the box slides down to the feed port 8 and is positioned. The elastic plate 7 can improve the stability of the box movement and avoid directional misalignment. The box that has moved into the feed port 8 can be uprighted and the feed port 8 can limit the box movement.

[0028] When the positioning mold 2 corresponds to the feeding port 8, the stepper motor 10 is started to control the rotating plate 11 to rotate, which can sequentially drive the sealing plate 14 to move away from the inside of the feeding port 8. At this time, the box inside the feeding port 8 automatically falls into the middle of the corresponding positioning mold 2 and is limited by the positioning mold 2.

[0029] The box in the middle of the positioning mold 2 is conveyed to the processing end by the conveyor belt 1, thus achieving the function of conveying.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A slide conveyor mechanism for processing photovoltaic junction boxes, comprising a conveyor belt (1), characterized in that: The surface of the conveyor belt (1) is provided with multiple positioning molds (2), a slide plate (3) is provided at the top of one end of the conveyor belt (1), a support leg (4) is fixedly connected to the bottom of the slide plate (3), multiple material gathering plates (6) are fixedly connected to the top of the slide plate (3), a limit baffle (9) is fixedly connected to one end of the material gathering plate (6), and a collision protection plate (5) is fixedly connected to one end of the slide plate (3). The two sides of the material plate (6) are symmetrically fixedly connected with elastic plates (7), and the slide plate (3) has a discharge port (8) on one end surface near the limiting baffle (9). The bottom of the slide plate (3) is provided with a sealing plate (14) corresponding to the discharge port (8). A stepper motor (10) is fixedly connected to one side of the slide plate (3), and a rotating plate (11) is fixedly connected to the output end of the stepper motor (10). A centrifugal groove (12) is opened on one side of the rotating plate (11). A moving rod (15) is provided on one side of the anti-collision plate (5). A connecting block (16) is fixedly connected to the bottom of the moving rod (15). A limiting block (18) is sleeved in the middle of the moving rod (15). A limiting post (17) is fixedly connected to one end of the moving rod (15) at a position corresponding to the centrifugal groove (12).

2. The slide conveyor mechanism for processing photovoltaic junction boxes according to claim 1, characterized in that: The feeding port (8) corresponds one-to-one with the positioning mold (2). The positioning mold (2) is adapted to the box body of the photovoltaic junction box. One end of the limiting baffle (9) is fixedly connected to the wall of the anti-collision plate (5). The limiting baffle (9) and the anti-collision plate (5) are located on the top three sides of the feeding port (8).

3. The slide conveyor mechanism for processing photovoltaic junction boxes according to claim 1, characterized in that: The cross-sectional shape of the aggregate plate (6) is set to "<", and the pointed end of the aggregate plate (6) is located at the highest point of the top of the slide plate (3). The two elastic plates (7) form an "eight" shape, and the elastic plate (7) is located in the cavity of the discharge port (8).

4. The slide conveyor mechanism for processing photovoltaic junction boxes according to claim 1, characterized in that: The bottom of the slide plate (3) near the discharge port (8) is fixedly connected to a support strip (13). The cross-sectional shape of the support strip (13) is set to "L". One end of the sealing plate (14) extends to the middle of the support strip (13).

5. The slide conveyor mechanism for processing photovoltaic junction boxes according to claim 1, characterized in that: The bottom end of the connecting block (16) is fixedly connected to the wall of the sealing plate (14), the limiting block (18) is fixed on one side of the anti-collision plate (5), the limiting block (18) is slidably connected to the moving rod (15), and a vibration motor is provided at the bottom of the slide plate (3).

6. The slide conveyor mechanism for processing photovoltaic junction boxes according to claim 1, characterized in that: The diameter of the limiting post (17) is the same as the inner cavity width of the centrifuge tank (12). The cross-sectional shape of the centrifuge tank (12) is set as an elliptical structure. The limiting post (17) is located in the middle of the centrifuge tank (12). A monitoring camera is set on the top of the positioning mold (2) at the end away from the slide plate (3).

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