High-temperature energy-saving heat pump device of coating machine

Abstract

The utility model discloses a high-temperature energy-saving heat pump device of a coating machine, which relates to the technical field of energy heat pumps and is characterized in that a fixing device for tray loading objects comprises a concrete floor, a heat exchange chamber and a processing workshop are respectively and fixedly mounted on the concrete floor, and an ultrahigh-temperature heat pump unit is mounted in the heat exchange chamber. A water tank and a water pump are arranged on the two sides of the ultrahigh-temperature heat pump unit respectively, and the water pump is located between the water tank and the ultrahigh-temperature heat pump unit. Wherein the water tank for storing heat energy is divided into a high-temperature pressure-bearing water tank and a heat preservation water tank; the ultra-high-temperature water pumps and the high-temperature water supply pumps are arranged in pairs; according to the utility model, the waste heat recovery pipe and the evaporator at the end part are matched with each other, so that heat generated when the cloth coating machine works is recovered, the temperature of a heat source is increased through the compressor in the ultra-high temperature heat pump unit, the heat energy loss in the transmission process is reduced, effective heat transmission is realized, and the temperature after transmission reaches the required temperature.

Description

Technical Field

[0001] This utility model specifically relates to the field of energy heat pump technology, and more specifically to a high-temperature energy-saving heat pump device for a coating machine. Background Technology

[0002] A heat pump is a device that absorbs heat from a low-temperature heat source and releases it to a high-temperature heat source at a higher temperature. Its working principle is based on the reverse Carnot cycle. A liquid medium absorbs low-grade heat energy from the air and vaporizes in the evaporator. The vaporized medium is then compressed into a high-temperature, high-pressure gas by the compressor and enters the condenser. In the condenser, the refrigerant releases heat to a high-temperature heat source (such as indoor air or hot water), liquefies, and then passes through an expansion valve to reduce its pressure before re-entering the evaporator for the next cycle. Coating machines generate a large amount of heat during operation, which affects the temperature of the entire workshop. After processing, the materials in the coating machine need to be dried in an oven. The temperature around the oven is also relatively high, which also affects the working temperature of the coating machine processing workshop. To ensure a constant temperature inside the workshop, a heat exchange system is generally used to regulate the workshop temperature.

[0003] However, in practice, it has been noted that most coating machine workshops utilize heat exchange mechanisms for secondary use. However, due to the difficulty in storing heat, the recovered heat energy needs to be used immediately. Relying solely on heat exchangers cannot fully utilize all the heat, and heat loss during the heat exchange process can lead to insufficient heat temperature, rendering the recovered heat energy unusable. For example, coating machines also need to maintain a dry environment during operation, requiring the use of dehumidifiers. Common dryers rely on internal electric heating elements for heating, and then use fans to deliver hot air into the workshop. Since this process results in some temperature loss, a relatively high initial temperature is required. After the recovered heat energy is lost, the temperature cannot meet the requirements, thus preventing the direct use of the recovered heat energy and easily leading to its waste. Utility Model Content

[0004] The purpose of this invention is to provide a high-temperature energy-saving heat pump device for a coating machine. This device uses an ultra-high temperature heat pump unit 13 to heat the recovered heat energy to the required temperature. Furthermore, the ultra-high temperature heat pump unit 13 has a high-temperature pressurized water tank 11 and an insulated water tank 14 on both sides to store the heat energy, reducing energy consumption during heat recovery. This addresses the technical problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-temperature energy-saving heat pump device for a coating machine includes a concrete floor, on which a heat exchange chamber and a processing workshop are fixedly installed respectively. The heat exchange chamber is equipped with an ultra-high temperature heat pump unit. Water tanks and water pumps are respectively provided on both sides of the ultra-high temperature heat pump unit, and the water pumps are located between the water tanks and the ultra-high temperature heat pump unit.

[0007] Among them, the water tank for storing heat energy is divided into high-temperature pressurized water tank and insulated water tank, and the water pump is further divided into ultra-high temperature water pump located between the high-temperature pressurized water tank and the ultra-high temperature heat pump unit, and high-temperature water supply pump located between the ultra-high temperature heat pump unit and the insulated water tank.

[0008] The ultra-high temperature water pump and the high temperature water supply pump are each set up in pairs.

[0009] As a further technical solution of this utility model, the ultra-high temperature heat pump unit has a high temperature pipe and a low temperature pipe, wherein the high temperature pipe is connected to the ultra-high temperature water pump through a pipe, and the other end of the ultra-high temperature water pump is connected to the high temperature pressure water tank through a pipe.

[0010] The low-temperature pipe is connected to the high-temperature water supply pump via a pipeline, while the other end of the high-temperature water supply pump is connected to the insulated water tank via a pipeline.

[0011] As a further technical solution of this utility model, the heat exchange chamber is also equipped with a dehumidifier for dehumidifying the processing workshop. The dehumidifier has two inlets and outlets, one of which is connected to a high-temperature pressurized water tank through a pipe, and the other of which is connected to the high-temperature pipe of an ultra-high temperature heat pump unit through a pipe.

[0012] As a further technical solution of this utility model, the heat exchange chamber is also equipped with a chiller and an air compressor that supply cold water and compressed gas to the processing workshop, and an evaporator is installed in the chiller and the air compressor respectively. One end of the evaporator is connected to the low temperature pipe in the ultra-high temperature heat pump unit through a pipe, and the other end is connected to the insulated water tank through a pipe.

[0013] As a further technical solution of this utility model, a fabric coating machine is placed in the processing workshop. The outlet of the fabric coating machine is equipped with a coating machine drying oven in a rectangular array. Waste heat recovery pipe and drying heating pipe are respectively provided between the heat exchange chamber and the processing workshop. There are two waste heat recovery pipes and two drying heating pipes.

[0014] As a further technical solution of this utility model, one end of each of the two waste heat recovery pipes passes through the processing workshop and is connected to the fabric coating machine, the other end of one of the waste heat recovery pipes passes through the heat exchange chamber and is connected to the heat-insulated water tank, and the end of the other waste heat recovery pipe passes through the heat exchange chamber and is connected to the low-temperature pipe of the ultra-high temperature heat pump unit.

[0015] As a further technical solution of this utility model, one end of each of the two drying and heating pipes passes through the processing workshop and is connected to the coating machine oven; the other end of one of the drying and heating pipes passes through the heat exchange chamber and is connected to the high-temperature pipe of the ultra-high temperature heat pump unit; and the end of the other drying and heating pipe passes through the heat exchange chamber and is connected to the high-temperature pressure water tank.

[0016] As a further technical solution of this utility model, the high-temperature pressurized water tank and the insulated water tank are respectively equipped with a water supply pipe for changing the medium and a drainage pipe, wherein the water supply pipe is located above the high-temperature pressurized water tank and the insulated water tank, and the drainage pipe is located below the high-temperature pressurized water tank and the insulated water tank.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model recovers the heat generated during the operation of the fabric coating machine by cooperating with the waste heat recovery pipe and the evaporator at the end. The heat source temperature is increased by the compressor in the ultra-high temperature heat pump unit, reducing heat loss during the transmission process, achieving effective heat transfer, and ensuring that the temperature after the transfer reaches the required temperature.

[0019] 2. This utility model uses high-temperature pressurized water tanks and high-temperature water pumps set on both sides to temporarily store heat energy, slowing down the dissipation rate of heat energy. After being boosted by the ultra-high temperature heat pump unit, the heat energy can be supplied to the coating machine oven and dehumidifier, so that they do not need to consume additional energy, thereby achieving the effect of energy saving.

[0020] 3. In this utility model, evaporators for recovering heat energy are installed in the air compressor and the chiller respectively, and the recovered heat energy is sent to the middle of the insulated water tank for temporary storage through the waste heat recovery pipe. Since the heat energy source does not rely solely on the fabric coating machine, the heat source supply is ensured to be sufficient during heat recovery, thereby improving the utilization rate of the heat source. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model in use.

[0022] Figure 2 This utility model Figure 1 A schematic diagram of the internal structure.

[0023] Figure 3 This utility model Figure 2 A magnified view of a portion of the image.

[0024] Figure 4 This utility model Figure 2 Another perspective view.

[0025] Figure 5 This utility model Figure 4A magnified view of a portion of the image.

[0026] Figure 6 This utility model Figure 4 A partial structural diagram.

[0027] Figure 7 This utility model Figure 6 Another perspective view.

[0028] In the picture:

[0029] Concrete floor - 1, Heat exchange chamber - 2, Processing workshop - 3, Coating machine oven - 4, Fabric coating machine - 5, Waste heat recovery pipe - 6, Drying and heating pipe - 7, Air compressor - 8, Chiller - 9, Dehumidifier - 10, High temperature pressurized water tank - 11, Ultra-high temperature water pump - 12, Ultra-high temperature heat pump unit - 13, Insulated water tank - 14, High temperature water supply pump - 15. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-7 This utility model embodiment provides a high-temperature energy-saving heat pump device for a coating machine, including a concrete floor 1, on which a heat exchange chamber 2 and a processing workshop 3 are fixedly installed respectively. The heat exchange chamber 2 is equipped with an ultra-high temperature heat pump unit 13. A water tank and a water pump are respectively provided on both sides of the ultra-high temperature heat pump unit 13, and the water pump is located between the water tank and the ultra-high temperature heat pump unit 13.

[0032] Among them, the water tank for storing heat energy is divided into a high-temperature pressurized water tank 11 and an insulated water tank 14, and the water pump is divided into an ultra-high temperature water pump 12 located between the high-temperature pressurized water tank 11 and the ultra-high temperature heat pump unit 13, and a high-temperature water supply pump 15 located between the ultra-high temperature heat pump unit 13 and the insulated water tank 14.

[0033] The ultra-high temperature water pump 12 and the high temperature water supply pump 15 are each set in pairs.

[0034] In this embodiment, the ultra-high temperature heat pump unit 13 has a high temperature pipe and a low temperature pipe. The high temperature pipe is connected to the ultra-high temperature water pump 12 through a pipe, and the other end of the ultra-high temperature water pump 12 is connected to the high temperature pressurized water tank 11 through a pipe.

[0035] The low-temperature pipe is connected to the high-temperature water supply pump 15 via a pipe, and the other end of the high-temperature water supply pump 15 is connected to the insulated water tank 14 via a pipe.

[0036] More specifically, the heat exchange chamber 2 is also equipped with a dehumidifier 10 for dehumidifying the processing workshop 3. The dehumidifier has two inlets and outlets, one of which is connected to the high-temperature pressurized water tank 11 through a pipe, and the other of which is connected to the high-temperature pipe of the ultra-high temperature heat pump unit 13 through a pipe.

[0037] In this embodiment, the heat exchange chamber 2 is also equipped with a chiller 9 and an air compressor 8 that supply chilled water and compressed gas to the processing workshop 3, respectively. Evaporators are installed in the chiller 9 and the air compressor 8, and one end of the evaporator is connected to the low temperature pipe in the ultra-high temperature heat pump unit 13 through a pipe, and the other end is connected to the insulated water tank 14 through a pipe.

[0038] In this embodiment, a fabric coating machine 5 is placed in the processing workshop 3. The outlet of the fabric coating machine 5 is provided with a coating machine oven 4 in a rectangular array. A waste heat recovery pipe 6 and a drying heating pipe 7 are respectively provided between the heat exchange chamber 2 and the processing workshop 3. There are two waste heat recovery pipes 6 and two drying heating pipes 7.

[0039] Furthermore, one end of each of the two waste heat recovery pipes 6 passes through the processing workshop 3 and is connected to the fabric coating machine 5; the other end of one of the waste heat recovery pipes 6 passes through the heat exchange chamber 2 and is connected to the insulated water tank 14; and the end of the other waste heat recovery pipe 6 passes through the heat exchange chamber 2 and is connected to the low temperature pipe of the ultra-high temperature heat pump unit 13.

[0040] More specifically, one end of each of the two drying and heating pipes 7 passes through the processing workshop 3 and is connected to the coating machine oven 4. The other end of one of the drying and heating pipes 7 passes through the heat exchange chamber 2 and is connected to the high-temperature pipe of the ultra-high temperature heat pump unit 13. The end of the other drying and heating pipe 7 passes through the heat exchange chamber 2 and is connected to the high-temperature pressurized water tank 11.

[0041] In this embodiment, the high-temperature pressurized water tank 11 and the insulated water tank 14 are respectively equipped with a water supply pipe for changing the medium and a drainage pipe, wherein the water supply pipe is located above the high-temperature pressurized water tank 11 and the insulated water tank 14, and the drainage pipe is located below the high-temperature pressurized water tank 11 and the insulated water tank 14.

[0042] By adopting the above technical solution, the waste heat recovery pipe 6 and the evaporator work together to recover the heat energy generated during the operation of the fabric coating machine 5, air compressor 8 and chiller 9. Multiple heat sources supply heat energy simultaneously, and the recovered heat energy is stored in the insulated water tank 14, reducing the consumption of heat energy during use. Moreover, the compressor inside the ultra-high temperature heat pump unit 13 heats the heat energy to the required temperature and sends the heat energy to the coating machine oven 4 and dehumidifier 10 for use. The ultra-high temperature heat pump unit 13 can utilize low-grade heat sources, greatly improving energy utilization efficiency. Its energy conversion efficiency is high, and it is more energy efficient than traditional electric heating methods.

[0043] In this embodiment, the inlet of the ultra-high temperature water pump 12 is connected to the outlet of the high temperature pressurized water tank 11, and the outlet of the ultra-high temperature water pump 12 is connected to the inlet of the high temperature pipe inside the ultra-high temperature heat pump unit 1. The outlet of the high temperature pipe inside the ultra-high temperature heat pump unit 13 is connected to the inlet of the coating machine oven 4 and the dehumidifier 10 through the drying and heating pipe 7. The heat energy is heated and then sent to the coating machine oven 4 and the dehumidifier 10 for use. After being heated by the ultra-high temperature heat pump unit 13, the temperature of the heat energy is guaranteed to meet the usage requirements, thus ensuring the utilization rate of the heat energy.

[0044] Furthermore, the outlets of the coating machine oven 4 and the dehumidifier 10 are connected to the inlet of the high-temperature pressurized water tank 11 through another drying and heating pipe 7, so that excess heat is circulated and sent to the high-temperature pressurized water tank 11 for storage, preventing heat energy from being wasted and playing an energy-saving role.

[0045] In this embodiment, the inlet of the high-temperature water supply pump 15 is connected to the outlet of the insulated water tank 14, and the outlet of the high-temperature water supply pump 15 is connected to the inlet of the low-temperature pipe inside the ultra-high temperature heat pump unit 13. The outlet of the low-temperature pipe inside the high-temperature water supply pump 15 is connected to the inlet of the fabric coating machine 5, the air compressor 8 and the chiller 9 through the waste heat recovery pipe 6.

[0046] More specifically, the outlets of the fabric coating machine 5, air compressor 8, and chiller 9 are connected to the inlet of the insulated water tank 14 through another waste heat recovery pipe 6, so as to recover the heat energy generated by the fabric coating machine 5, air compressor 8, and chiller 9 during operation and send it into the insulated water tank 14 for storage.

[0047] The working principle of this utility model is as follows: During operation, the heat energy generated by the fabric coating machine 5, air compressor 8, and chiller 9 is first recovered through the evaporator. The recovered heat energy is then stored in the insulated water tank 14 via the waste heat recovery pipe 6. Then, the high-temperature water pump 15 carries the heat energy from the medium in the insulated water tank 14 into the low-temperature pipe inside the ultra-high temperature heat pump unit 13. The compressor inside the ultra-high temperature heat pump unit 13 raises the heat source temperature, and the heated heat energy is then transferred to the high-temperature pipe. The medium that has lost heat energy then re-absorbs heat through the evaporators in the fabric coating machine 5, air compressor 8, and chiller 9, and the heat energy is then sent to the insulated water tank 14. The heat energy is stored in tank 14, forming a cycle. The ultra-high temperature water pump 12 sends the heat energy from the high temperature pressurized water tank 11 into the high temperature pipe of the ultra-high temperature heat pump unit 13. The compressor inside the ultra-high temperature water pump 12 heats the heat energy. The heated medium is then sent to the coating machine oven 4 and the dehumidifier 10 through the drying and heating pipe 7 for use. The remaining heat energy then flows back into the high temperature pressurized water tank 11 for storage, forming a cycle in the same way. The ultra-high temperature heat pump unit 13 can absorb low-temperature heat energy and convert it into stable high-temperature heat energy. Compared with traditional heating methods (electric heating, steam heating, etc.), it has lower operating energy consumption, a more stable operating environment, and more economical operating costs.

[0048] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0049] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-temperature energy-saving heat pump device for a coating machine, characterized in that: The concrete floor (1) includes a heat exchange chamber (2) and a processing workshop (3) which are fixedly installed on the concrete floor (1). The heat exchange chamber (2) is equipped with an ultra-high temperature heat pump unit (13). Water tanks and water pumps are provided on both sides of the ultra-high temperature heat pump unit (13), and the water pumps are located between the water tanks and the ultra-high temperature heat pump unit (13). Among them, the water tank for storing thermal energy is divided into a high-temperature pressurized water tank (11) and an insulated water tank (14), and the water pump is divided into an ultra-high temperature water pump (12) located between the high-temperature pressurized water tank (11) and the ultra-high temperature heat pump unit (13) and a high-temperature water supply pump (15) located between the ultra-high temperature heat pump unit (13) and the insulated water tank (14). The ultra-high temperature water pump (12) and the high temperature water supply pump (15) are set up in pairs.

2. The high-temperature energy-saving heat pump device for coating machines according to claim 1, characterized in that: The ultra-high temperature heat pump unit (13) has a high temperature pipe and a low temperature pipe. The high temperature pipe is connected to the ultra-high temperature water pump (12) through a pipe, and the other end of the ultra-high temperature water pump (12) is connected to the high temperature pressure water tank (11) through a pipe. The low-temperature pipe is connected to the high-temperature water supply pump (15) through a pipe, and the other end of the high-temperature water supply pump (15) is connected to the insulated water tank (14) through a pipe.

3. The high-temperature energy-saving heat pump device for coating machines according to claim 2, characterized in that: The heat exchange chamber (2) is also equipped with a dehumidifier (10) for dehumidifying the processing workshop (3). The dehumidifier has two inlets and outlets, one of which is connected to the high-temperature pressurized water tank (11) through a pipe, and the other is connected to the high-temperature pipe of the ultra-high temperature heat pump unit (13) through a pipe.

4. The high-temperature energy-saving heat pump device for coating machines according to claim 3, characterized in that: The heat exchange chamber (2) is also equipped with a chiller (9) and an air compressor (8) that supply cold water and compressed gas to the processing workshop (3). Evaporators are installed in the chiller (9) and the air compressor (8), and one end of the evaporator is connected to the low temperature pipe in the ultra-high temperature heat pump unit (13) through a pipe, and the other end is connected to the heat preservation water tank (14) through a pipe.

5. The high-temperature energy-saving heat pump device for coating machines according to claim 4, characterized in that: The processing workshop (3) is equipped with a fabric coating machine (5). The outlet of the fabric coating machine (5) is provided with a coating machine oven (4) in a rectangular array. The heat exchange chamber (2) and the processing workshop (3) are respectively provided with a waste heat recovery pipe (6) and a drying heating pipe (7). There are two waste heat recovery pipes (6) and two drying heating pipes (7).

6. The high-temperature energy-saving heat pump device for coating machines according to claim 5, characterized in that: One end of each of the two waste heat recovery pipes (6) passes through the processing workshop (3) and is connected to the fabric coating machine (5). The other end of one of the waste heat recovery pipes (6) passes through the heat exchange chamber (2) and is connected to the heat-insulated water tank (14). The end of the other waste heat recovery pipe (6) passes through the heat exchange chamber (2) and is connected to the low-temperature pipe of the ultra-high temperature heat pump unit (13).

7. The high-temperature energy-saving heat pump device for coating machines according to claim 6, characterized in that: One end of each of the two drying and heating pipes (7) passes through the processing workshop (3) and is connected to the coating machine oven (4). The other end of one of the drying and heating pipes (7) passes through the heat exchange chamber (2) and is connected to the high temperature pipe of the ultra-high temperature heat pump unit (13). The end of the other drying and heating pipe (7) passes through the heat exchange chamber (2) and is connected to the high temperature pressure water tank (11).

8. The high-temperature energy-saving heat pump device for coating machines according to claim 7, characterized in that: The high-temperature pressurized water tank (11) and the insulated water tank (14) are respectively equipped with a water supply pipe for changing the medium and a drainage pipe, wherein the water supply pipe is located above the high-temperature pressurized water tank (11) and the insulated water tank (14), and the drainage pipe is located below the high-temperature pressurized water tank (11) and the insulated water tank (14).

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