Automatic welding machine for heat dissipation copper pipe
By designing an automatic welding machine, which utilizes a roll welding device and a transfer mechanism to automate the welding of copper tubes, the problem of low efficiency in manual welding is solved, and the stability and efficiency of copper tube welding are improved.
Patent Information
- Application Number
- CN202422892550.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the existing technology, the welding of copper heat pipes for computer heat dissipation relies on manual operation, which leads to unstable welding results and low efficiency, making it difficult to achieve automated production.
An automatic copper tube welding machine for heat dissipation was designed, comprising a welding bracket, a discharge tray, a feeding box, a transfer mechanism, and a roll welding device. The roll welding device drives the copper tube to rotate and achieves automatic welding. Combined with the transfer mechanism and the feeding device, automatic feeding and discharging are achieved. An auxiliary roller pressing mechanism and a positioning bracket are used to ensure welding stability.
The automated welding of copper tubes has been achieved, which has improved welding efficiency, reduced labor costs, and ensured welding stability and automation coverage.
Smart Images

Figure CN223544419U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic welding machine for heat dissipation copper pipes, belonging to the technical field of automatic welding equipment. Background Technology
[0002] Computer heat sinks are initially cylindrical copper tubes. During welding, because their surface is a cylindrical arc, the copper tube is usually rotated and welded manually. However, manual welding results in unstable welding quality and is very inefficient, which is not conducive to the automated production of heat sinks. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic welding machine for heat dissipation copper pipes. This machine sorts copper pipes and then performs rotational welding on them. No manual intervention is required, and the automated operation process is orderly and reliable, which helps to ensure welding stability and improve the welding production efficiency of copper pipes.
[0004] To achieve the above objectives, this utility model employs the following technical solution:
[0005] This utility model provides an automatic welding machine for heat dissipation copper pipes, comprising:
[0006] A welding bracket, wherein the upper surface of the welding bracket is provided with equally spaced placement openings for placing copper tubes;
[0007] The discharge tray is used to collect the welded copper tubes;
[0008] A feeding box is used to supply copper tubes to be welded above the welding bracket;
[0009] The transfer mechanism is used to convey several copper tubes on the welding bracket to the rear station and to place the copper tubes supplied by the feed box on the welding bracket.
[0010] The roll welding apparatus includes a welding unit and a rolling unit for driving the copper tube to rotate within the placement opening of the welding bracket.
[0011] Specifically, the rolling unit includes a mounting frame and a drive wheel. The drive wheel is driven to rotate by a motor. The mounting frame is also equipped with a first cylinder, which is used to drive the motor and the drive wheel to lift and lower, so that the drive wheel can contact the wall of the copper tube located at the placement opening.
[0012] Specifically, it also includes a feeding device. The bottom surface of the feeding box is inclined, and the side of the feeding box at the bottom surface is set with an opening. The feeding device includes a second cylinder and a feeding plate that can be raised and lowered at the output end of the second cylinder. The feeding plate is located at the opening on the side of the feeding box. The feeding plate is U-shaped in general. The top surface of the feeding plate is provided with a placement port for placing copper tubes. When the second cylinder drives the feeding plate to descend, it can make the copper tubes in the feeding box snap into the placement port of the feeding plate.
[0013] Specifically, the transfer mechanism includes a lifting drive device, a horizontal drive device, and a transport bracket. The transport bracket has several placement openings for placing copper tubes at equal intervals on both sides. The distance between two adjacent placement openings on the transport bracket is equal to the distance between two adjacent placement openings on the welding bracket. The lifting drive device and the horizontal drive device are used to move the transport bracket up and down and move it horizontally, respectively.
[0014] Specifically, the overall structure of the discharge tray is U-shaped, and a guide slope is provided at the rear end of the welding bracket. The guide slope is used to guide the copper tube placed on the slope towards the position of the discharge tray.
[0015] Specifically, it also includes an auxiliary roller pressing mechanism, which includes a positioning bracket and a third cylinder mounted on the positioning bracket. The output end of the third cylinder is rotatably equipped with a driven wheel, which can press and contact the copper tube inside the welding bracket placement opening through lifting and lowering.
[0016] Specifically, a fourth cylinder is also installed on the positioning bracket, and the output end of the fourth cylinder is provided with a push plate that can abut against one side of the copper tube.
[0017] Specifically, the welding bracket is equipped with a positioning block for abutting against the push plate.
[0018] Compared with the prior art, the beneficial effects achieved by this utility model are as follows:
[0019] This invention enables copper tubes placed on a welding bracket to rotate automatically and complete welding by setting a corresponding rolling welding device on the welding bracket, eliminating the need for manual operation and adjustment, which helps improve the efficiency of automated welding of copper tubes. In addition, the invention provides a transfer mechanism, a discharge tray, and a feeding box, which can realize automated feeding and discharge of copper tubes, improve the automation coverage, and help reduce labor costs. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the automatic welding machine provided in this embodiment of the utility model;
[0021] Figure 2 This is another schematic diagram of the automatic welding machine provided in this embodiment of the utility model;
[0022] Figure 3 This is a side view of the automatic welding machine provided in this embodiment of the utility model;
[0023] Figure 4 This is a utility model Figure 3 A sectional view of the automatic welding machine provided in the embodiment;
[0024] Figure 5 This is a schematic diagram of the structure of the handling bracket provided in this embodiment of the utility model;
[0025] Reference numerals: 1. Welding bracket; 2. Discharge tray; 3. Feed box; 4. Transfer mechanism; 401. Lifting drive device; 402. Horizontal drive device; 5. Roll welding device; 501. Mounting bracket; 502. Drive wheel; 503. Motor; 504. First cylinder; 6. Handling bracket; 7. Auxiliary roller pressing mechanism; 701. Positioning bracket; 702. Third cylinder; 703. Driven wheel; 8. Second cylinder; 9. Feed plate; 10. Fourth cylinder; 11. Push plate; 12. Positioning block. Detailed Implementation
[0026] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example
[0029] This utility model provides an automatic copper tube welding machine for sorting copper tubes and then rotating them for welding. No manual intervention is required, and the automated operation is orderly and reliable, which helps ensure welding stability and improves the welding production efficiency of copper tubes. To realize the structural function of the device, it includes a welding support 1, preferably comprising two mutually spaced support rods. The upper surface of the welding support 1 has equally spaced placement openings for placing copper tubes; that is, each of the two support rods has a corresponding placement opening for placing copper tubes. This support supports the copper tubes and provides a welding platform. To allow the copper tubes to be removed from the welding support 1 after welding, the device also includes a discharge tray 2 for collecting the welded copper tubes. Preferably, as shown in the figure... Figure 2 As shown, the overall structure of the discharge tray 2 is U-shaped. A guide slope is provided at the rear end of the welding bracket 1. The guide slope is used to guide the copper tubes placed on the slope to the position of the discharge tray 2. In order to automatically feed the copper tubes to the welding bracket 1, the device also includes a feeding box 3, which is used to supply the copper tubes to be welded above the welding bracket 1. In order to continuously transport the copper tubes in a flow manner, a transfer mechanism 4 is also included, which is used to flow several copper tubes on the welding bracket 1 to the rear station and to place the copper tubes supplied by the feeding box 3 on the welding bracket 1. In order to automatically weld the copper tubes, a roll welding device 5 is also provided, which includes a welding unit and a rolling unit for driving the copper tubes to rotate in the placement port of the welding bracket 1. The rolling unit is used to drive the copper tubes to rotate in the placement port of the welding bracket 1, and then the welding unit is used to weld the rotating copper tubes. The welding method can be brazing, laser welding, or high-frequency induction welding, etc., which are not limited here. When the equipment is working, copper tubes are supplied from the feeding box 3. Then, the transfer mechanism 4 is used to transport the copper tubes to the welding bracket 1. Then, the rolling welding device 5 drives the copper tubes to rotate and complete the welding. The transfer mechanism 4 then transports the copper tubes to the welding bracket 1. The whole action process is complete and the welding action process can be completed without manual intervention, which is conducive to improving the welding efficiency of copper tubes.
[0030] This utility model provides an automatic welding machine for heat dissipation copper pipes. To achieve self-rotation drive for the copper pipes, a rolling unit is provided, including a mounting frame 501 and a drive wheel 502. Specifically, as shown... Figure 4 As shown, the drive wheel 502 is driven to rotate by the motor 503. The mounting bracket 501 is also equipped with a first cylinder 504, which is used to drive the motor 503 and the drive wheel 502 to rise and fall, so that the drive wheel 502 can contact the wall surface of the copper tube located at the placement opening. When the copper tube is being transported, the drive wheel 502 is in the upper clearance position. When it is necessary to drive the copper tube to rotate, the first cylinder 504 drives the drive wheel 502 to press against the surface of the copper tube. At this time, the motor 503 drives it to rotate. By utilizing frictional contact and the arc-shaped limit of the placement opening, the copper tube can rotate on the welding bracket 1.
[0031] This utility model provides an automatic copper pipe welding machine for heat dissipation. To individually handle the copper pipes inside the feeding box 3, the device also includes a feeding mechanism. Specifically, the bottom surface of the feeding box 3 can be sloped. Figure 1 and Figure 2 As shown, the side of the feeding box 3 at the bottom position is set with an opening. The feeding device includes a second cylinder 8 and a feeding plate 9 located at the output end of the second cylinder 8, which can be raised and lowered. The feeding plate 9 is located at the opening on the side of the feeding box 3. Preferably, the feeding plate 9 is U-shaped. The top surface of the feeding plate 9 has a placement opening for placing copper tubes. When the second cylinder 8 drives the feeding plate 9 to descend, it can make the copper tubes in the feeding box 3 engage with the placement opening of the feeding plate 9. With this mechanism, when the feeding device picks up copper tubes, the feeding plate 9 first descends to the picking position, waits for the copper tubes to engage with the placement opening of the feeding plate 9, and then lifts upwards for conveying, so that the transfer mechanism 4 can pick them up. To achieve the above function of the transfer mechanism 4, specifically, as follows... Figure 3 As shown, the transfer mechanism 4 can include a lifting drive device 401, a horizontal drive device 402, and a transport bracket 6. The transport bracket 6 has several equally spaced placement openings on both sides for placing copper pipes, such as... Figure 5 As shown, the distance between two adjacent placement openings on the transport bracket 6 is equal to the distance between two adjacent placement openings on the welding bracket 1. The lifting drive device 401 and the horizontal drive device 402 are used to lift and move the transport bracket 6 vertically and horizontally, respectively. When the devices are in operation, the movement trajectory of the transport bracket 6 is arranged in a U-shape. The lifted transport bracket 6 can move to a height higher than the welding bracket 1 for receiving copper pipes. Figure 3As shown, the left side is the streamlined rear end, used to receive copper tube materials. When the transport bracket 6 is in the top position, it moves to the left to transport the copper tube to the next station before being lowered. After the feeding plate 9 lifts the copper tube at the feeding position, the transport bracket 6 receives the material from the bottom and transports it to the left, thereby realizing the automatic supply and circulation of copper tubes on the welding bracket 1. It is easy to operate, has a high degree of automation, and can eliminate manual feeding steps.
[0032] This utility model provides an automatic copper tube welding machine for heat dissipation. In order to prevent the copper tube from deflecting when it is actively driven to rotate, an auxiliary roller pressing mechanism 7 is also provided on the welding bracket 1 at a position opposite to the rolling welding device 5. Specifically, the auxiliary roller pressing mechanism 7 includes a positioning bracket 701, on which a third cylinder 702 is installed. The output end of the third cylinder 702 is rotatably provided with a driven wheel 703. The driven wheel 703 can press and contact the copper tube in the placement opening of the welding bracket 1 through lifting and lowering, so as to avoid the copper tube from tilting or deflecting after being pressed.
[0033] This utility model provides an automatic copper pipe welding machine. To ensure the stability of the copper pipe welding, a fourth cylinder 10 is installed on the positioning bracket 701. Specifically, the output end of the fourth cylinder 10 is equipped with a push plate 11 that can abut against one side of the copper pipe. Through the pushing action of the push plate 11, the copper pipe can be aligned with the side of the push plate 11 before welding, thereby ensuring the accuracy of the welding position. Considering that the accuracy of the cylinder's action may not be perfect, it can be referenced... Figure 2 As shown, a positioning block 12 is installed on the welding bracket 1 to abut against the push plate 11 so that the push plate 11 stops after moving onto the positioning block 12.
[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An automatic welding machine for heat dissipation copper pipes, characterized in that, include: The welding bracket (1) has equally spaced placement openings on its upper surface for placing copper tubes; Discharge tray (2) is used to collect the welded copper tubes; The feeding box (3) is used to supply the copper tube to be welded above the welding bracket (1); The transfer mechanism (4) is used to transfer several copper tubes on the welding bracket (1) to the rear station and to place the copper tubes supplied by the feeding box (3) on the welding bracket (1). The roll welding device (5) includes a welding unit and a rolling unit for driving the copper tube to rotate within the placement port of the welding bracket (1).
2. The automatic welding machine for heat dissipation copper pipes according to claim 1, characterized in that, The rolling unit includes a mounting bracket (501) and a drive wheel (502). The drive wheel (502) is driven to rotate by a motor (503). The mounting bracket (501) is also provided with a first cylinder (504). The first cylinder (504) is used to drive the motor (503) and the drive wheel (502) to rise and fall, so that the drive wheel (502) can contact the wall of the copper tube located at the placement port.
3. The automatic welding machine for heat dissipation copper pipes according to claim 1, characterized in that, It also includes a feeding device. The bottom surface of the feeding box (3) is a slope. The side of the feeding box (3) at the bottom surface is set as an opening. The feeding device includes a second cylinder (8) and a feeding plate (9) that can be raised and lowered at the output end of the second cylinder (8). The feeding plate (9) is located at the opening on the side of the feeding box (3). The feeding plate (9) is U-shaped. The top surface of the feeding plate (9) is provided with a placement port for placing copper tubes. When the second cylinder (8) drives the feeding plate (9) to descend, it can make the copper tube in the feeding box (3) snap into the placement port of the feeding plate (9).
4. The automatic welding machine for heat dissipation copper pipes according to claim 3, characterized in that, The transfer mechanism (4) includes a lifting drive device (401), a horizontal drive device (402), and a transport bracket (6). The transport bracket (6) has several placement openings for placing copper tubes at equal intervals on both sides. The distance between two adjacent placement openings on the transport bracket (6) is equal to the distance between two adjacent placement openings on the welding bracket (1). The lifting drive device (401) and the horizontal drive device (402) are used to move the transport bracket (6) up and down and move it horizontally, respectively.
5. The automatic welding machine for heat dissipation copper pipes according to claim 1, characterized in that, The overall structure of the discharge tray (2) is U-shaped. A guide slope is provided at the rear end of the welding bracket (1). The guide slope is used to guide the copper tube placed on the slope to the position of the discharge tray (2).
6. The automatic welding machine for heat dissipation copper pipes according to claim 1, characterized in that, It also includes an auxiliary roller pressing mechanism (7), which includes a positioning bracket (701). A third cylinder (702) is installed on the positioning bracket (701). A driven wheel (703) is rotatably provided at the output end of the third cylinder (702). The driven wheel (703) can press and contact the copper tube in the placement opening of the welding bracket (1) by lifting and lowering.
7. An automatic welding machine for heat dissipation copper pipes according to claim 6, characterized in that, The positioning bracket (701) is also equipped with a fourth cylinder (10), and the output end of the fourth cylinder (10) is provided with a push plate (11) that can abut against one side of the copper tube.
8. An automatic welding machine for heat dissipation copper pipes according to claim 7, characterized in that, The welding bracket (1) is equipped with a positioning block (12) for abutting against the push plate (11).