Gluing device for processing high-molecular eight-strand cable
By designing the coating, drying, and exhaust gas treatment structure of the coating device, the problems of harmful gas pollution and low drying efficiency during the coating of polymer eight-strand cables were solved, achieving a safe and efficient processing procedure.
Patent Information
- Application Number
- CN202423234789.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing process of applying adhesive to eight-strand polymer cables generates harmful gases, which affects the health of workers, and the drying efficiency is low, which affects the processing efficiency.
A glue-applying device was designed, comprising a glue-applying structure, a drying structure, a waste gas treatment structure, and a cleaning structure. It employs activated carbon mesh to adsorb waste gas, electric heating wire for drying, and an air dryer for air drying. It is equipped with a tension adjustment component and a cleaning component to ensure the quality of the working environment and processing efficiency.
It effectively adsorbs harmful gases, improves the quality of the working environment, ensures the health of workers, and improves processing efficiency and reduces manual intervention through drying and air drying structures.
Smart Images

Figure CN223561939U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable technology, specifically to a gluing device for processing polymer eight-strand cables. Background Technology
[0002] The polymer eight-strand cable is made of polymer materials and has excellent tensile strength and wear resistance. Its strength can reach 1.5 times that of steel wire, and it can withstand greater tension and pressure. At the same time, it reduces wear during use and extends service life. However, the existing polymer eight-strand cable will produce harmful gases during the coating process. These harmful gases can directly enter the human body and affect the health of workers. In addition, the existing polymer eight-strand cable is dried naturally after coating, which has low drying efficiency and affects processing efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a gluing device for processing polymer eight-strand cables to solve the problems mentioned in the background art, such as the generation of harmful gases during the gluing process of existing polymer eight-strand cables, which directly enter the human body and affect the health of workers, and the low drying efficiency of existing polymer eight-strand cables after gluing, which affects the processing efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a glue-coating device for processing polymer eight-strand cables, comprising a glue-coating structure, a drying structure connected to the right side of the glue-coating structure, both the drying structure and the glue-coating structure being connected to an exhaust gas treatment structure, a cleaning structure fixed to the lower side of the drying structure, the glue-coating structure comprising a glue-dipping tank, a processing guide box fixed to the upper side of the glue-dipping tank, a conveying roller rotatably connected to the glue-dipping tank, a first scraper fixed to the glue-dipping tank, and a tension adjustment component rotatably connected to the processing guide box;
[0005] The tension adjustment assembly includes a pressure detection roller, a U-shaped plate on the right side of the pressure detection roller, and a guide roller rotatably connected to the U-shaped plate;
[0006] The drying structure includes a drying guide box, an electric drying component and an air drying component are fixed on the drying guide box, the air drying component is located to the right of the electric drying component, and a receiving conveyor belt is fixed inside the lower side of the drying guide box.
[0007] The electric drying assembly includes a hot drying box, in which electric heating wires are embedded, and a first exhaust port runs through the hot drying box.
[0008] The air-drying assembly includes an air-drying box, through which a dryer runs.
[0009] Preferably, the waste gas treatment structure includes a waste gas pipe, which is connected to a waste gas adsorption component.
[0010] Preferably, the waste gas adsorption assembly includes a first adsorption box, an activated carbon mesh slidably connected inside the first adsorption box, the first adsorption box being connected to a second adsorption box, the second adsorption box being connected to a detection box, a waste gas detector being fixed on the detection box, an alarm being fixed on the upper side of the waste gas detector, and a second exhaust port penetrating through the left side of the detection box.
[0011] By adopting the above technical solution and setting up waste gas adsorption components, the quality of the operating environment can be improved.
[0012] Preferably, the cleaning structure includes a cleaning box, a support frame fixed on the cleaning box, and a cleaning component placed on the support frame.
[0013] Preferably, the cleaning assembly includes a fixed plate, the fixed plate is telescopically adjustable to adjust the position of an adjustment plate, a second scraper is fixed on the adjustment plate, a high-pressure nozzle is provided on the right side of the second scraper and penetrates the fixed plate, and the high-pressure nozzle is connected to a cleaning fluid storage tank through an infusion pipe.
[0014] By adopting the above technical solution, a cleaning component is set up to clean the surface of the material conveyor belt.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the adhesive coating device for processing polymer eight-strand cables
[0016] (1) It is equipped with a tension adjustment component and a waste gas treatment structure. The tension of the cable is adjusted by setting pressure detection roller, U-shaped plate and guide roller. The waste gas generated during coating and drying is sequentially adsorbed and treated by two sets of activated carbon nets and activated carbon packs in the second adsorption box to ensure the health of personnel. At the same time, the filtered circulating gas is detected by the waste gas detector. When the activated carbon net and activated carbon are saturated, an alarm is triggered and the operator replaces them immediately to ensure the quality of the operating environment.
[0017] (2) It is equipped with a drying structure and a cleaning structure. The drying effect is ensured by setting up a hot drying box, electric heating wire, air drying box and air dryer. The surface of the material conveyor belt is scraped and washed by setting up a second scraper and high pressure nozzle. The whole operation does not require manual handling, which increases practicality. Attached Figure Description
[0018] Figure 1 This is a front view structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the cleaning structure of this utility model;
[0021] Figure 4 This is a three-dimensional structural diagram of the material guide rollers of this utility model distributed on a U-shaped plate.
[0022] In the diagram: 1. Glue coating structure; 11. Glue dipping tank; 12. Processing guide box; 13. Conveyor roller; 14. First scraper; 15. Tension adjustment assembly; 151. Pressure detection roller; 152. U-shaped plate; 153. Guide roller; 2. Drying structure; 21. Drying guide box; 22. Electric drying assembly; 221. Hot drying box; 222. Electric heating wire; 223. First exhaust port; 23. Air drying assembly; 231. Air drying box; 232. Air dryer; 24. Receiving conveyor belt; 3. Exhaust gas Treatment structure; 31. Exhaust gas pipe; 32. Exhaust gas adsorption assembly; 321. First adsorption box; 322. Activated carbon mesh; 323. Second adsorption box; 324. Detection box; 325. Exhaust gas detector; 326. Alarm; 327. Second exhaust port; 4. Cleaning structure; 41. Cleaning box; 42. Support frame; 43. Cleaning assembly; 431. Fixing plate; 432. Adjusting plate; 433. Second scraper; 434. High-pressure nozzle; 435. Infusion pipe; 436. Cleaning solution storage tank. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 This utility model provides a technical solution: a glue-coating device for processing polymer eight-strand cables, such as... Figure 1 , Figure 2 and Figure 4 As shown, it includes a coating structure 1, which includes a dipping tank 11, a processing guide box 12 fixed on the upper side of the dipping tank 11, a conveying roller 13 rotatably connected to the dipping tank 11, a first scraper 14 fixed on the dipping tank 11, and a tension adjustment assembly 15 rotatably connected to the processing guide box 12.
[0025] Among them, the dip box 11 is fixed with a control device for controlling the overall equipment. The telescopic structure in this application is a hydraulic cylinder, which is the prior art.
[0026] Specifically, a motor housing is embedded in the lower part of the impregnation tank 11. The motor in the motor housing drives the stirring rod to rotate. The rotation of the stirring rod mixes the adhesive in the impregnation tank 11, thereby ensuring the adhesive coating effect of the polymer eight-strand cable. The first scraper 14 is arranged in a ring shape. When the polymer eight-strand cable moves, it treats the excess adhesive on the upper side of the polymer eight-strand cable, increasing its practicality.
[0027] Furthermore, the hydraulic cylinder on the drying guide box 21 drives the guide roller 153 on the U-shaped plate 152 to adjust up and down through the hydraulic rod, thereby adjusting the tightness of the polymer eight-strand cable to ensure that the polymer eight-strand cable moves normally and is processed.
[0028] In the above scheme, the polymer eight-strand cable moves via the conveying roller 13 on the processing guide box 12 and the impregnation box 11, thereby undergoing impregnation and coating treatment with the assistance of the adhesive liquid in the impregnation box 11. After coating, the polymer eight-strand cable scrapes off excess adhesive with the assistance of the first scraper plate 14. Finally, the polymer eight-strand cable moves to the pressure detection roller 151, where the tension of the polymer eight-strand cable is inspected with the assistance of the pressure detection roller 151. If the polymer eight-strand cable is too loose, the guide roller 153 on the U-shaped plate 152 moves downward with the assistance of the hydraulic cylinder on the drying guide box 21, thereby adjusting the tension of the polymer eight-strand cable and ensuring its normal movement.
[0029] like Figure 1 , Figure 2 and Figure 3 As shown, the right side of the adhesive coating structure 1 is connected to the drying structure 2. A cleaning structure 4 is fixed to the lower side of the drying structure 2. The drying structure 2 includes a drying guide box 21. An electric drying component 22 and an air-drying component 23 are fixed on the drying guide box 21. The air-drying component 23 is located to the right of the electric drying component 22. A receiving conveyor belt 24 is fixed to the lower side inside the drying guide box 21. The electric drying component 22 includes a hot drying chamber 221. An electric heating wire 222 is embedded inside the hot drying chamber 221. A first exhaust port 223 passes through the hot drying chamber 221. The air-drying component 23... The system includes a drying box 231, through which a dryer 232 passes. The cleaning structure 4 includes a cleaning box 41, on which a support frame 42 is fixed. A cleaning component 43 is placed on the support frame 42. The cleaning component 43 includes a fixing plate 431. The fixing plate 431 can extend and retract to adjust the position of the adjusting plate 432 through a telescopic structure. A second scraper 433 is fixed on the adjusting plate 432. A high-pressure nozzle 434 is provided on the right side of the second scraper 433 and passes through the fixing plate 431. The high-pressure nozzle 434 is connected to a cleaning fluid storage tank 436 through an infusion pipe 435.
[0030] Among them, there are two sets of first exhaust ports 223, and the two sets of first exhaust ports 223 are symmetrically arranged about the central axis of the hot drying box 221. There are three sets of air dryers 232, and the three sets of air dryers 232 are symmetrically arranged about the air drying box 231.
[0031] Specifically, the regulating plate 432 is provided with multiple sets of high-pressure nozzles 434, which are distributed at equal intervals on the regulating plate 432.
[0032] Furthermore, the fixing plate 431 is located inside the feed chute, and the drain pipe on the lower side of the feed chute is connected to the wastewater treatment device to treat the wastewater.
[0033] In the above scheme, the polymer eight-strand cable enters the hot drying box 221 through the drying guide box 21. With the assistance of the electric heating wire 222 inside the hot drying box 221, the adhesive on the polymer eight-strand cable is dried. The dried polymer eight-strand cable then enters the air drying box 231, where it undergoes further air drying with the assistance of the air dryer 232. The first exhaust port 223 serves to exhaust air. The adhesive and impurities on the polymer eight-strand cable fall onto the receiving conveyor belt 24, which rotates. 4. With the assistance of the hydraulic cylinder on the upper side of the fixed plate 431 on the support frame 42 in the cleaning box 41, the second scraper 433 on the adjusting plate 432 is moved upward by the hydraulic rod, so as to fit with the receiving conveyor belt 24. After the liquid in the cleaning liquid storage tank 436 is pressurized, it enters the high-pressure nozzle 434 through the liquid delivery pipe 435. With the assistance of multiple sets of high-pressure nozzles 434, the surface of the receiving conveyor belt 24 is washed with high pressure. Finally, with the assistance of the second scraper 433, the material is scraped to ensure the cleaning quality of the receiving conveyor belt 24.
[0034] like Figure 1 and Figure 2 As shown, both the drying structure 2 and the coating structure 1 are connected to the exhaust gas treatment structure 3. The exhaust gas treatment structure 3 includes an exhaust gas pipe 31, which is connected to the exhaust gas adsorption component 32. The exhaust gas adsorption component 32 includes a first adsorption box 321, in which an activated carbon mesh 322 is slidably connected. The first adsorption box 321 is connected to a second adsorption box 323, which is connected to a detection box 324. An exhaust gas detector 325 is fixed on the detection box 324, and an alarm 326 is fixed on the upper side of the exhaust gas detector 325. A second exhaust port 327 passes through the left side of the detection box 324.
[0035] The activated carbon mesh 322 consists of two sets with different mesh densities. Activated carbon packs are placed inside the second adsorption box 323, which has a threaded sealing cap for easy replacement of the activated carbon packs later.
[0036] In the above scheme, with the assistance of the inlet fan in the exhaust pipe 31, the exhaust gas is drawn into the first adsorption box 321. The exhaust gas is treated with the assistance of two sets of activated carbon meshes 322 in the first adsorption box 321. The pretreated exhaust gas enters the second adsorption box 323, where it is adsorbed with the assistance of activated carbon packs. The recirculated gas after exhaust treatment enters the detection box 324. With the assistance of the exhaust gas detector 325 in the detection box 324, the adsorbed air is detected. Qualified air is discharged through the second exhaust port 327. If the air contains harmful gases, an alarm is triggered with the assistance of the alarm 326, so that the staff can replace the activated carbon meshes 322 and activated carbon packs as soon as possible to ensure the quality of the operating environment.
[0037] Working principle: When using the glue coating device for processing eight-strand polymer cables, the external power supply is connected, and the glue coating structure 1 is set to apply glue to the eight-strand polymer cables. The drying structure 2 is set to dry the eight-strand polymer cables. The exhaust gas is treated by the exhaust gas treatment structure 3. The cleaning structure 4 is set to clean the material conveyor belt 24.
[0038] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A kind of high molecular eight-cable processing with glue spreading device, including glue spreading structure (1), glue spreading structure (1) right side communication drying structure (2), drying structure (2) and glue spreading structure (1) are communicated with waste gas treatment structure (3), drying structure (2) lower side is fixed with cleaning structure (4), it is characterized in that, The glue coating structure (1) includes a dipping tank (11), a processing guide tank (12) is fixed on the upper side of the dipping tank (11), a conveying roller (13) is rotatably connected to the dipping tank (11), a first scraping plate (14) is fixed on the dipping tank (11), and a tension adjusting assembly (15) is rotatably connected to the processing guide tank (12); The tension adjusting assembly (15) includes a pressure detection roller (151), a U-shaped plate (152) is arranged on the right side of the pressure detection roller (151), and a guide roller (153) is rotatably connected to the U-shaped plate (152); The drying structure (2) includes a drying guide tank (21), an electric drying assembly (22) and an air drying assembly (23) are fixed on the drying guide tank (21), the air drying assembly (23) is located on the right side of the electric drying assembly (22), and a receiving conveying belt (24) is fixed on the inside and lower side of the drying guide tank (21); The electric drying assembly (22) includes a hot drying box (221), an electric heating wire (222) is embedded in the hot drying box (221), and a first exhaust port (223) penetrates the hot drying box (221); The air drying assembly (23) includes an air drying box (231), and an air dryer (232) penetrates the air drying box (231).
2. The gluing device for processing polymer eight-strand cable according to claim 1, characterized in that: The waste gas treatment structure (3) includes a waste gas pipe (31) and a waste gas adsorption assembly (32) connected to the waste gas pipe (31).
3. The gluing device for processing polymer eight-strand cable according to claim 2, characterized in that: The waste gas adsorption assembly (32) includes a first adsorption box (321), an activated carbon net (322) is slidably connected in the first adsorption box (321), the first adsorption box (321) is connected to a second adsorption box (323), the second adsorption box (323) is connected to a detection box (324), a waste gas detector (325) is fixed on the detection box (324), an alarm (326) is fixed on the upper side of the waste gas detector (325), and a second exhaust port (327) penetrates the left side of the detection box (324).
4. The gluing device for processing polymer eight-strand cable according to claim 1, characterized in that: The cleaning structure (4) includes a cleaning box (41), a support frame (42) is fixed on the cleaning box (41), and a cleaning assembly (43) is placed on the support frame (42).
5. The gluing device for processing polymer eight-strand cable according to claim 4, characterized in that: The cleaning assembly (43) includes a fixed plate (431), the position of an adjusting plate (432) is adjusted by a telescopic structure, a second scraping plate (433) is fixed on the adjusting plate (432), a high-pressure nozzle (434) penetrating the fixed plate (431) is arranged on the right side of the second scraping plate (433), and the high-pressure nozzle (434) is connected to a cleaning liquid storage box (436) through a liquid conveying pipe (435).