Automatic shaping device of automatic Pu'er tea cake pressing machine

Abstract

The utility model relates to the technical field of Pu'er tea preparation, in particular to an automatic shaping device of an automatic Pu'er tea cake pressing machine, which comprises a processing table, support legs are fixed at corners of the bottom end of the outer wall of the processing table, an upper mounting seat is fixed on the rear side of the top end of the outer wall of the processing table, and a rotating disc is arranged above the top end of the outer wall of the processing table. A rotating disc is arranged at the top end of the processing table, a die placing seat is fixed at the edge of the top end of the outer wall of the rotating disc, and a rotating part for driving the rotating disc to rotate is arranged between the processing table and the rotating disc. And heat dissipation and cooling of the pressed tea cakes can be accelerated through the fan and the second sealing cover, so that the time consumed by pressing the cakes cannot be wasted by personnel in the cake pressing process, and the production efficiency of the tea cakes can be improved.

Description

Technical Field

[0001] This utility model relates to the field of Pu'er tea preparation technology, specifically to an automatic shaping device for an automatic Pu'er tea pressing machine. Background Technology

[0002] Pu-erh tea is mainly produced in Xishuangbanna, Lincang, and Pu'er regions of Yunnan Province. Pu-erh tea emphasizes brewing techniques and the art of drinking, and its consumption methods are diverse, including both pure and blended brews. Pu-erh tea has a deep orange-yellow liquor, a high and lasting aroma, a unique fragrance, a rich and mellow taste, and is highly resistant to multiple infusions. Pu-erh tea has many benefits, such as nourishing the stomach, reducing inflammation and killing bacteria, anti-aging, and diuresis. The traditional pressing process uses a heavy stone mill, which requires manual handling of the stone mill each time, which is time-consuming, labor-intensive, and inefficient. It is necessary to prepare a variety of stone mills of different weights to meet the needs of Pu-erh tea with different looseness. Based on this, Chinese Patent Publication No. CN210299326U discloses an automatic shaping device for an automatic Pu-erh tea pressing machine. This patented technology provides different levels of downward pressure through oil cylinders, overflow valves, and liquid pumps, which facilitates the pressing of tea cakes, reduces the need for manual handling of stone mills, and is easy to use. It not only preserves the traditional Pu-erh tea process but also improves the pressing efficiency of tea cakes. The finished product has a beautiful appearance and a full shape, which ensures the consistency and stability of the tea soup taste after the tea cake has been aged.

[0003] However, in the existing Pu'er tea preparation process, the tea leaves need to be heated and softened before pressing to make them easier to shape. After pressing, the tea leaves need to be cooled before they can be removed from the mold. The patented technology mentioned above only sets up one set of forming molds, and the tea leaves can only wait for the cooling process, which affects the production efficiency of the tea cakes. Therefore, the patented technology mentioned above still has certain shortcomings in its specific implementation.

[0004] In conclusion, it is necessary to invent an automatic shaping device for an automatic Pu'er tea pressing machine. Utility Model Content

[0005] To address this issue, this utility model provides an automatic shaping device for an automatic Pu'er tea cake pressing machine, thereby solving the problem that the aforementioned patented technology only sets up one set of forming molds, and personnel can only wait for the tea cakes to cool during the heat dissipation process, which affects the production efficiency of the tea cakes.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic shaping device for an automatic Pu'er tea pressing machine, comprising a processing table, with support legs fixed at the bottom corners of the outer wall of the processing table, an upper mounting seat fixed at the rear side of the top of the outer wall of the processing table, a pressure component for extruding and shaping Pu'er tea provided at the top of the outer wall of the upper mounting seat, a rotating disk provided above the top of the outer wall of the processing table, a mold placement seat fixed at the edge of the top of the outer wall of the rotating disk, and a rotating component for driving the rotating disk to rotate provided between the processing table and the rotating disk.

[0007] Preferably, the pressurizing component includes a hydraulic cylinder, which is fixed at the center of the top of the outer wall of the upper mounting base, and the bottom output end of the hydraulic cylinder passes through the top of the inner wall of the upper mounting base and is fixed with a pressure plate.

[0008] Preferably, a first cover is fixed to the bottom of the outer wall of the pressure plate, and a forming block for pressing Pu'er tea is fixed to the bottom of the inner wall of the first cover. Guide slide rods are fixed to both sides of the top of the outer wall of the pressure plate, and the upper end of the outer wall of the upper mounting base is slidably connected to the outer wall of the guide slide rod through a through hole.

[0009] Preferably, the rotating component includes a drive motor, and a mounting groove is provided at the center of the top of the outer wall of the processing table. The drive motor is installed in the mounting groove, and the top output end of the drive motor is fixedly connected to the center of the bottom of the outer wall of the rotating disk.

[0010] Preferably, the bottom of the outer wall of the rotating disk and the outer side of the drive motor are inlaid with balls, and the top of the outer wall of the processing table and the position corresponding to the balls are provided with annular grooves, and the bottom of the balls roll in the annular grooves.

[0011] Preferably, the outer wall side edge of the rotating disk is uniformly provided with supporting top plates in a ring array, and the outer wall side edge of the processing table and the position corresponding to the supporting top plate are fixed with hydraulic cylinders by pads, and the top output shaft of the hydraulic cylinder abuts against the bottom of the outer wall of the supporting top plate.

[0012] Preferably, the multiple mold placement seats are installed on the top of the outer wall of the rotating disk in a circular array, the position of the mold placement seats corresponds to the position of the supporting top plate, and the inner wall of each mold placement seat is equipped with a pressing mold.

[0013] Preferably, a fan is fixed to the front end of the outer wall of the processing table, and the exhaust end of the fan is connected to a second cover through a hose. An exhaust hole is opened on the outer wall of the second cover and located outside the hose. An air outlet is connected to the bottom end of the inner wall of the second cover at a position corresponding to the hose.

[0014] The beneficial effects of this utility model are:

[0015] In this invention, during the pressing process of tea cakes, a new pressing mold can be placed in the mold placement seat for pressing. The pressed tea cakes can be cooled down by a fan and a second cover. This way, the time spent pressing the cakes will not be wasted, thereby improving the production efficiency of tea cakes and making it more convenient for personnel to use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the external structure of the present invention viewed from the front.

[0017] Figure 2 This is a partial cross-sectional view of the present invention from the front view.

[0018] Figure 3 This is a partial structural schematic diagram of the rotating disk in this utility model from a top view.

[0019] Figure 4 This is a partial cross-sectional view of the mold placement seat in this utility model from the front view.

[0020] Figure 5 This is a three-dimensional structural diagram of the second cap in this utility model.

[0021] In the diagram: 100, processing table; 110, support leg; 200, drive motor; 210, rotating disk; 220, ball bearing; 230, hydraulic cylinder; 231, support top plate; 300, upper mounting base; 310, hydraulic cylinder; 320, pressure plate; 321, guide slide rod; 330, first cover; 331, forming block; 400, mold placement base; 410, pressing mold; 500, fan; 510, second cover; 511, exhaust hole; 512, air outlet. Detailed Implementation

[0022] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0023] See attached document Figures 1-5This utility model provides an automatic shaping device for an automatic Pu'er tea pressing machine, including a processing table 100. Support legs 110 are fixed at the bottom corners of the outer wall of the processing table 100. An upper mounting base 300 is fixed to the rear side of the top of the outer wall of the processing table 100. A pressure component for extruding and shaping Pu'er tea is provided at the top of the outer wall of the upper mounting base 300. The pressure component includes a hydraulic cylinder 310, which is fixed at the center of the top of the outer wall of the upper mounting base 300. The bottom output end of the hydraulic cylinder 310 passes through the top of the inner wall of the upper mounting base 300 and is fixed with a pressure plate 320. A first cover 330 is fixed to the bottom of the outer wall of the pressure plate 320. The hydraulic cylinder 310 can drive the pressure plate 320 through its output shaft. The first cover 330 moves up and down. The bottom of the inner wall of the first cover 330 is fixed with a forming block 331 for pressing Pu'er tea. The top two sides of the outer wall of the pressure plate 320 are fixed with guide slide rods 321. The upper end of the outer wall of the upper mounting base 300 is slidably connected to the outer wall of the guide slide rod 321 through a through hole. The guide slide rod 321 and the through hole are provided to guide the movement direction of the pressure plate 320 without affecting the lifting and lowering of the pressure plate 320. The first cover 330 can cover the top of the mold placement base 400. The forming block 331 can extend into the cake forming mold 410 when moving down to cooperate with the cake forming mold 410 to press Pu'er tea into cakes.

[0024] A rotating disk 210 is installed above the top of the outer wall of the processing table 100. A mold placement seat 400 is fixed at the top edge of the outer wall of the rotating disk 210. A rotating component for driving the rotating disk 210 to rotate is provided between the processing table 100 and the rotating disk 210. The rotating component includes a drive motor 200. A mounting groove is provided at the center of the top of the outer wall of the processing table 100. The drive motor 200 is installed in the mounting groove. The mounting groove has a dustproof heat dissipation groove for heat dissipation of the drive motor 200. The top output end of the drive motor 200 is fixedly connected to the center of the bottom end of the outer wall of the rotating disk 210. After being powered on, the drive motor 200 can drive the rotating disk 210 to rotate through the output shaft. Each time the drive motor 200 starts, the rotating angle of the rotating disk 210 is the angle at which the next mold placement seat 400 moves to the bottom of the forming block 331. This ensures that after the drive motor 200 starts, the mold placement seat 400 is always just below the forming block 331. The outer side of the motor 200 is inlaid with balls 220. The top of the outer wall of the processing table 100, corresponding to the position of the balls 220, is provided with annular grooves. The bottom of the balls 220 rolls within the annular grooves, allowing the inlaid balls 220 to roll at the bottom of the rotating disk 210. The balls 220 are designed to ensure the stability of the rotating disk 210. Support plates 231 are evenly arranged in a ring array along the outer edge of the rotating disk 210. Hydraulic cylinders 230 are fixed at corresponding positions on the top plate 231 by pads. The top output shaft of the hydraulic cylinder 230 abuts against the bottom of the outer wall of the top plate 231. Specifically, when it is necessary to press Pu'er tea into cakes, the device can control the hydraulic cylinder 230 to move upward and abut against the outer wall of the top plate 231. This can replace the ball bearings 220 to bear the bottom force on the rotating disk 210 during pressing. This can avoid the pressure applied by the hydraulic cylinder 310 during pressing from damaging the output shaft and the ball bearings 220.

[0025] Multiple mold placement seats 400 are installed in a circular array on the top of the outer wall of the rotating disk 210. The positions of the mold placement seats 400 correspond to the positions of the supporting top plate 231. Each mold placement seat 400 has a pressing mold 410 placed on its inner wall. The pressing mold 410 can overlap the inner wall of the mold placement seat 400 for easy removal. The pressing mold 410 is used in conjunction with the forming block 331 to press Pu'er tea into cakes. A fan 500 is fixed to the front end of the outer wall of the processing table 100. The exhaust end of the fan 500 is connected to a flexible... The tube is connected to a second cap 510. The outer wall of the second cap 510, located outside the hose, has an exhaust hole 511. The bottom of the inner wall of the second cap 510, corresponding to the hose, has an air outlet 512. The tube is placed in a mold placement seat 400 after the tea cake is formed. The second cap 510 can then be removed and placed on top of the mold placement seat 400. The fan 500 can deliver air and spray it out through the air outlet 512, allowing the air outlet 512 to blow out air to accelerate the heat dissipation of the Pu'er tea cake. The blown air can be discharged through the exhaust hole 511.

[0026] The usage process of this utility model is as follows: First, the operator can place the pressing mold 410 into the mold placement seat 400, then take out the heated Pu'er tea and spread it flat inside the pressing mold 410. Then, the drive motor 200, after being powered on, can drive the rotating disk 210 to rotate, so that the pressing mold 410, after the Pu'er tea is spread, can move to the bottom of the forming block 331. Then, the hydraulic cylinder 230 is activated, so that the top of the hydraulic cylinder 230 abuts against the corresponding support plate 231. Then, the controllable pressure plate 320 of the hydraulic cylinder 310 moves downward, so that the first cover 330 covers the top of the mold placement seat 400, and the forming block 331 extends into the pressing mold 410 to press the Pu'er tea into a cake. During the pressing process, the operator can place new Pu'er tea in the pressing mold 410 in advance and place it in the mold. After pressing, the hydraulic cylinder 230 retracts and resets on the empty mold placement seat 400, while the drive motor 200 continues to drive the rotating disk 210 to rotate, so that the next mold placement seat 400 moves to the bottom of the forming block 331. After pressing the Pu'er tea cake, the personnel can remove the second cover 510 and cover the mold placement seat 400 with the second cover 510. Then, the fan 500 is started, and the fan 500 will deliver air through the hose to the second cover 510 and spray it out from the air outlet 512. The air outlet 512 can blow air towards the Pu'er tea cake to accelerate heat dissipation. The blown air can be sprayed out through the exhaust hole 511. The air supply power of the fan 500 should not be too high to avoid it from breaking the tea cake. After heat dissipation, the personnel can take out the pressing mold 410 and then remove the tea cake.

[0027] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. An automatic shaping device for an automatic Pu-erh tea pressing machine, comprising a processing table (100), wherein support legs (110) are fixed at the bottom corners of the outer wall of the processing table (100), and an upper mounting base (300) is fixed at the rear side of the top of the outer wall of the processing table (100), wherein a pressure component for extruding and shaping Pu-erh tea is provided at the top of the outer wall of the upper mounting base (300), characterized in that: A rotating disk (210) is provided above the top of the outer wall of the processing table (100). A mold placement seat (400) is fixed at the top edge of the outer wall of the rotating disk (210). A rotating component for driving the rotating disk (210) to rotate is provided between the processing table (100) and the rotating disk (210). A fan (500) is fixed at the front end of the outer wall of the processing table (100). The exhaust end of the fan (500) is connected to a second cover (510) through a hose. An exhaust hole (511) is opened on the outer wall of the second cover (510) and located outside the hose. An air outlet (512) is connected to the bottom end of the inner wall of the second cover (510) at the position corresponding to the hose.

2. The automatic shaping device for an automatic Pu-erh tea cake pressing machine according to claim 1, characterized in that: The pressurizing component includes a hydraulic cylinder (310), which is fixed at the center of the top of the outer wall of the upper mounting base (300). The bottom output end of the hydraulic cylinder (310) passes through the top of the inner wall of the upper mounting base (300) and is fixed with a pressure plate (320).

3. The automatic shaping device for an automatic Pu-erh tea cake pressing machine according to claim 2, characterized in that: The bottom of the outer wall of the pressure plate (320) is fixed with a first cover (330), and the bottom of the inner wall of the first cover (330) is fixed with a forming block (331) for pressing Pu'er tea. Guide slide rods (321) are fixed on both sides of the top of the outer wall of the pressure plate (320). The upper end of the outer wall of the upper mounting base (300) is slidably connected to the outer wall of the guide slide rod (321) through a through hole.

4. The automatic shaping device for an automatic Pu-erh tea cake pressing machine according to claim 1, characterized in that: The rotating component includes a drive motor (200). A mounting groove is provided at the center of the top of the outer wall of the processing table (100). The drive motor (200) is installed in the mounting groove. The top output end of the drive motor (200) is fixedly connected to the center of the bottom of the outer wall of the rotating disk (210).

5. The automatic shaping device for an automatic Pu-erh tea cake pressing machine according to claim 4, characterized in that: The bottom of the outer wall of the rotating disk (210) and the outer side of the drive motor (200) are inlaid with balls (220). The top of the outer wall of the processing table (100) and the position corresponding to the balls (220) are provided with annular grooves. The bottom of the balls (220) roll in the annular grooves.

6. The automatic shaping device for an automatic Pu-erh tea cake pressing machine according to claim 4, characterized in that: The outer wall side edge of the rotating disk (210) is uniformly provided with a support plate (231) in a ring array. The outer wall side edge of the processing table (100) and the position corresponding to the support plate (231) are fixed with a hydraulic cylinder (230) by a pad. The top output shaft of the hydraulic cylinder (230) abuts against the bottom of the outer wall of the support plate (231).

7. The automatic shaping device for an automatic Pu-erh tea cake pressing machine according to claim 6, characterized in that: Multiple mold placement seats (400) are installed on the top of the outer wall of the rotating disk (210) in a ring array. The position of the mold placement seats (400) corresponds to the position of the supporting top plate (231). The inner wall of each mold placement seat (400) is equipped with a pressing mold (410).

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