Bean sprout cleaning and cooling water circulation all-in-one machine
By integrating vibrating screening, washing, and cooling water circulation mechanisms, the problem of single-function bean sprout washing and cooling equipment and manual handling has been solved, realizing integrated bean sprout washing and cooling, and improving production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202423288651.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing bean sprout cleaning equipment has limited functionality, occupies a large space, consumes a lot of energy, and requires manual handling for the cleaning and cooling process, resulting in low production efficiency.
The device integrates vibrating screening, washing, cooling water circulation, and discharge mechanisms to achieve integrated washing and cooling of bean sprouts. It removes bean husks through a perforated plate, vacuum removes the upper layer of bean husks, cools and separates bean skins using circulating cooling water, and achieves rapid separation by combining toothed rollers and guide plates.
It improves the production efficiency of bean sprouts, reduces manual labor, and integrates the entire process of bean sprout cleaning and cooling, thereby increasing production efficiency and equipment utilization.
Smart Images
Figure CN223568621U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a bean sprout cleaning machine, concretely relates to a bean sprout cleaning and cooling water circulation all-in-one machine and belongs to the technical field of sprout cleaning equipment. BACKGROUND
[0002] In the production and processing of green bean sprouts, yellow bean sprouts and other sprouts, there is currently no complete standard production processing line for effectively cleaning, removing impurities and cold storage processing of sprouts. It is difficult to clean and cool the sprouts and remove impurities such as bean skins in the sprouts. If these impurities are not removed, it will affect the quality of the sprouts. Relying solely on traditional picking processing methods is not only time-consuming and labor-intensive and has no obvious effect, but also easily cuts the sprouts, damaging the product quality and making it difficult to store.
[0003] For the cleaning and peeling of bean sprouts, there are related bean sprout cleaning and peeling machine devices on the market, such as market vibrating screen mesh bean skin removal machine, vibrating screen vacuum shell suction bean skin removal machine and water washing bean skin removal machine. However, most of these devices have single functions, separate equipment and separate processes, and can only perform one cleaning process. Not only does it occupy space and consume a lot of energy. After the bean sprouts are cleaned and processed, they need to be loaded into a cooling pool for temperature reduction, and then stored in a cold storage. Therefore, manual transportation to the cooling pool is still required, and the sprouts need to be fished out again for storage. In the process of cleaning and cooling, a large amount of labor cost is still consumed, resulting in a decrease in production efficiency.
[0004] Therefore, there is an urgent need for a bean sprout cleaning and cooling integrated device to improve the overall production efficiency of bean sprouts. Utility model content
[0005] The utility model aims at overcoming the deficiencies in the prior art and providing a bean sprout cleaning and cooling water circulation all-in-one machine. By integrating the vibrating screen separation mechanism, the cleaning mechanism, the cooling water circulation mechanism and the discharge mechanism, the lower bean shells can be removed through the hole plate, the remaining bean shells can be removed by the cleaning machine, and the cooling water can be circulated in the cleaning mechanism. This can realize the integration of the entire bean sprout cleaning and cooling process, improve the overall production efficiency and save labor in the process transfer.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bean sprout cleaning and cooling water circulation all-in-one machine is composed of a vibrating screen separation mechanism, a cleaning mechanism, a cooling water circulation mechanism and a discharge mechanism, wherein the vibrating screen separation mechanism includes a vibrating screen flat plate and a vibrating screen hole plate, the cleaning mechanism includes a cleaning pool and a roller, the cooling water circulation mechanism includes a circulating water pool, a refrigeration coil, a refrigeration unit, a water pipeline and a booster pump, and the discharge mechanism includes an elevator and a conveyor belt.
[0007] The vibrating sieve flat plate is horizontally connected with a vibrating sieve hole plate on the side of the discharging end, and the discharging port of the vibrating sieve flat plate is arranged above the feeding port of the cleaning pool; the circulating water pool is arranged in parallel on one side of the cleaning pool, the circulating water pool is internally provided with a refrigeration coil pipe and externally provided with a refrigeration unit connected with the refrigeration coil pipe, one end of a water conveying pipeline is communicated with the circulating water pool, the other end is communicated with the cleaning pool, and a booster pump is connected to the middle part.
[0008] A plurality of cleaning units are uniformly arranged in the cleaning pool, a roller is connected above the top of each cleaning unit, a conveying belt is arranged below the roller from the feeding port to the discharging port of the cleaning pool, and the discharging end of the cleaning pool is arranged to be inclined upward, the conveying belt at the discharging end of the cleaning pool is connected through an elevator, and a plurality of rows of long teeth are uniformly distributed on the surface of the roller and the upper end surface of the conveying belt along the conveying direction.
[0009] An arc-shaped groove is formed downward on the side wall of the cleaning pool near the circulating water pool, the position of the arc-shaped groove corresponds to the lower circumferential surface of the roller in each cleaning unit, a flow guide plate for guiding the floating bean curd skin is connected to the outer wall of the arc-shaped groove, and a bean curd skin filter frame corresponding to the position of each flow guide plate is further arranged in the circulating water pool.
[0010] A vacuum bean shell suction machine is further arranged on one side between the vibrating sieve flat plate and the cleaning pool, and the air suction port of the vacuum bean shell suction machine is located above the discharging port of the vibrating sieve flat plate.
[0011] The discharging end of the vibrating sieve flat plate is arranged in a trapezoidal structure inclined downward, the lower base of the trapezoidal structure is in contact with one side of the vibrating sieve hole plate, and the edge of the discharging port of the vibrating sieve flat plate is arranged as the upper base of the trapezoidal structure.
[0012] A plurality of poking blocks are further uniformly arranged on the cleaning pool, and the poking blocks are arranged at intervals between the rollers, the poking blocks are cuboid structures, both ends of the poking blocks are rotatably connected to the side walls of the cleaning pool, and the poking blocks are driven together with the rollers through a driving motor, and each rotating surface edge of the poking block is further connected with a row of long teeth.
[0013] The bottom of each cleaning unit in the cleaning pool is arranged in a reverse triangular structure, a sewage discharge port is arranged on the bottom of the reverse triangular structure, and a switch valve is connected to the sewage discharge port.
[0014] The size of the sieve hole of the vibrating sieve hole plate is 8-12 mm.
[0015] The beneficial effects of the utility model are:
[0016] 1) This utility model integrates the vibrating screening mechanism, the washing mechanism, the cooling water circulation mechanism and the discharge mechanism into one unit. It can remove the lower layer of bean shells through the perforated plate, remove the remaining bean shells through the washing machine, and circulate the cooling water into the washing mechanism. It can realize the integration of the whole process of bean sprout washing and cooling, improve the overall production efficiency of bean sprouts and save the amount of manual labor in the process.
[0017] 2) In this utility model, by setting a roller with long teeth and a conveyor belt, the mixture of bean sprouts and bean skins can be pressed, causing the bean skins to float. Combined with the guide plate, the floating bean skins are guided out by water flow, which quickly achieves the purpose of separating bean sprouts and bean skins. In addition, the agitator can prevent bean sprouts from accumulating on the conveyor belt, accelerate the separation of bean sprouts and bean skins, and prevent bean sprouts from overflowing.
[0018] 3) This utility model also includes a vacuum bean shell suction machine, which vacuum-suctions the upper bean shells. When used in combination with the perforated plate and the washing machine, it can ensure the bean shell removal rate. Attached Figure Description
[0019] Figure 1 This is a partial structural diagram of one side of the present invention from the inlet to the outlet.
[0020] Figure 2 This is a partial structural diagram of the part of the present invention from the discharge port to the inlet port.
[0021] Figure 3 for Figure 1 Enlarged schematic diagram of the middle roller structure;
[0022] Figure 4 for Figure 1 Enlarged schematic diagram of the structure of the central toggle block.
[0023] In the diagram, 1-vibrating screen plate, 2-vibrating screen perforated plate, 3-vacuum bean shell suction machine, 4-washing tank, 5-drum, 6-circulating water tank, 7-refrigeration coil, 8-refrigeration unit, 9-water pipeline, 10-booster pump, 11-elevator, 12-conveyor belt, 13-guide plate, 14-bean skin filter frame, 15-moving block, 16-drive motor, 17-drain outlet. Detailed Implementation
[0024] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.
[0025] Example: Figure 1 and Figure 2As shown, the utility model provides a kind of bean sprout cleaning cooling water circulation integrated machine, is connected into an organic whole by vibrating screen separation mechanism, cleaning mechanism, cooling water circulation mechanism and discharge mechanism, wherein vibrating screen separation mechanism includes vibrating screen flat plate 1 and vibrating screen aperture plate 2, cleaning mechanism includes cleaning pool 4 and drum 5, cooling water circulation mechanism includes circulating water pool 6, refrigeration coil pipe 7, refrigeration unit 8, water pipeline 9 and booster pump 10, and discharge mechanism includes elevator 11 and conveyer belt 12.
[0026] The discharge end side of vibrating screen flat plate 1 is horizontally connected with vibrating screen aperture plate 2, the screen hole size of vibrating screen aperture plate 2 is 8~12mm, and the discharge port of vibrating screen flat plate 1 is located above the feeding port of cleaning pool 4;The discharge end of vibrating screen flat plate 1 is set to inclined downward trapezoidal structure, and the lower base of trapezoidal structure is connected with one side of vibrating screen aperture plate 2, and the edge of discharge port of vibrating screen flat plate 1 is set to the upper base of trapezoidal.
[0027] Vacuum bean shell suction machine 3 is also installed between vibrating screen flat plate 1 and cleaning pool 4 on one side, and the air inlet of vacuum bean shell suction machine 3 is located above the discharge port of vibrating screen flat plate 1;Through vacuum suction upper layer bean shell, combined with aperture plate and cleaning machine, the removal rate of bean shell can be guaranteed.
[0028] Circulating water pool 6 is installed in parallel on one side of cleaning pool 4, and refrigeration coil pipe 7 is installed in the inside of circulating water pool 6, and refrigeration unit 8 connected with refrigeration coil pipe 7 is installed outside, one end of water pipeline 9 is communicated with circulating water pool 6, the other end is communicated with cleaning pool 4, and booster pump 10 is connected on the upper middle part;
[0029] A plurality of cleaning units are evenly arranged in cleaning pool 4, and drum 5 is connected above the top of each cleaning unit, conveying belt 12 is installed below drum 5 from the feeding port to the discharge port of cleaning pool 4, and the discharge end of cleaning pool 4 is set to be inclined upward, and conveying belt 12 located at the discharge end of cleaning pool 4 is connected through elevator 11, as Figure 3 As shown, a plurality of rows of long teeth are evenly distributed on the surface of drum 5 and the upper end surface of conveying belt 12 along the conveying direction.
[0030] Arc-shaped groove is downwardly formed on the side wall of cleaning pool 4 close to circulating water pool 6 side, the position of arc-shaped groove corresponds to the lower circumferential surface of drum 5 in each cleaning unit, and flow guide plate 13 for guiding floating bean skin is connected on the outer wall of arc-shaped groove, and bean skin filter frame 14 corresponding to the position of each flow guide plate 13 is also installed in circulating water pool 6.
[0031] As shown, Figure 4As shown, the cleaning pool 4 is also uniformly provided with a plurality of push blocks 15, and the push blocks 15 are arranged between the cleaning pool 4 and the roller 5, the push block 15 is a cuboid structure, and both ends thereof are rotatably connected to the side wall of the cleaning pool 4 and are connected to the roller 5 through the driving motor 16, and each rotating surface of the push block 15 is also connected to a row of long teeth.
[0032] The bottom of each cleaning unit in the cleaning pool 4 is provided with a triangular structure, and a sewage outlet 17 is arranged at the bottom of the triangular structure, and a switch valve is connected to the sewage outlet 17, so that the deposited impurities at the bottom of the cleaning pool 4 can be removed or emptied through the sewage outlet 17.
[0033] Working process:
[0034] Firstly, the bean sprouts fall on the vibrating screen flat plate 1, and the bean sprouts are evenly spread through the vibrating screen excitation force, and when the bean sprouts reach the vibrating screen hole plate 2, a part of the bean shells fall to the ground through the hole plate, and when the bean sprouts enter the cooling pool 3, the bean sprouts are suspended, at this time, the vacuum bean shell suction machine 3 sucks out a part of the bean shells in the bean sprouts, and then the bean sprouts enter the cleaning pool 4.
[0035] The refrigeration unit 8 performs refrigeration, and the circulating water pool 6 is cooled through the refrigeration coil 7, the water in the circulating pool flows through the water pipeline 9, passes through the booster pump 10, and then the cooling water is injected into the cleaning pool 4, the water in the cleaning pool 4 passes through the roller 5, the mixture of bean skin and water flows into the bean skin filter frame 14 through the water outlet guide plate 13 of the cleaning pool 4, the bean skin is filtered out, the heat of the bean sprouts is taken away, and then the water is refrigerated through the refrigeration coil 7, so that the cold water is recycled to clean the bean sprouts, so that the bean sprouts can be more fully and uniformly cooled.
[0036] The bean sprout skin is pressed by the rolling of the roller 5 in the cleaning pool 4, and finally the cleaned bean sprouts are lifted out through the conveyor belt 12 by the elevator 11.
[0037] The utility model discloses an integrated vibrating screen separation mechanism, cleaning mechanism, cooling water circulation mechanism and discharging mechanism, can remove the lower bean shell through the hole plate, remove the remaining bean shell through the cleaning machine, and input the cooling water into the cleaning mechanism to circulate, can realize the integration of the whole process of bean sprout cleaning and cooling, improve the overall production efficiency of bean sprouts, and save the labor amount in the process of transfer.
[0038] The above description is only used to illustrate the technical scheme of the utility model and not to limit it, and other modifications or equivalent replacements to the technical scheme of the utility model made by those skilled in the art should be covered in the claim range of the utility model.
Claims
1. A sprout cleaning and cooling water circulation all-in-one machine, characterized by: The utility model relates to a vibrating screen, cleaning mechanism, cooling water circulation mechanism and discharge mechanism are connected into an organic whole, wherein the vibrating screen mechanism includes vibrating screen flat plate (1) and vibrating screen hole plate (2), the cleaning mechanism includes cleaning pool (4) and drum (5), the cooling water circulation mechanism includes circulating water pool (6), refrigeration coil pipe (7), refrigeration unit (8), water pipeline (9) and booster pump (10), the discharge mechanism includes elevator (11) and conveyer belt (12). The vibrating screen flat plate (1) is connected with the vibrating screen hole plate (2) on the side of the discharge end horizontally, and the discharge port of the vibrating screen flat plate (1) is arranged above the feeding port of the cleaning pool (4); the circulating water pool (6) is arranged on one side of the cleaning pool (4) in parallel, the circulating water pool (6) is internally provided with the refrigeration coil pipe (7) and externally provided with the refrigeration unit (8) connected with the refrigeration coil pipe (7), one end of the water pipeline (9) is communicated with the circulating water pool (6), the other end is communicated with the cleaning pool (4), and the middle part is connected with the booster pump (10) on the upper part. A plurality of cleaning units are uniformly arranged in the cleaning pool (4), a drum (5) is connected above the top of each cleaning unit, a conveyer belt (12) is arranged below the drum (5) from the feeding port to the discharge port of the cleaning pool (4), and the discharge end of the cleaning pool (4) is arranged to be inclined upward, the conveyer belt (12) at the discharge end of the cleaning pool (4) is connected through the elevator (11), and a plurality of rows of long teeth are arranged on the surface of the drum (5) and the upper end surface of the conveyer belt (12) along the conveying direction. An arc-shaped groove is formed downward on the side wall of the cleaning pool (4) near the side of the circulating water pool (6), the position of the arc-shaped groove corresponds to the lower circumferential surface of the drum (5) in each cleaning unit, a flow guide plate (13) for guiding the floating bean curd skin is connected on the outer wall of the arc-shaped groove, and a bean curd skin filtering frame (14) corresponding to the position of each flow guide plate (13) is further arranged in the circulating water pool (6).
2. The bean sprout cleaning and cooling water circulation all-in-one machine according to claim 1, characterized in that: A vacuum bean shell suction machine (3) is further arranged on one side between the vibrating screen flat plate (1) and the cleaning pool (4), and the suction port of the vacuum bean shell suction machine (3) is located above the discharge port of the vibrating screen flat plate (1).
3. The bean sprout cleaning and cooling water circulation all-in-one machine according to claim 1 or 2, characterized in that: The discharge end of the vibrating screen flat plate (1) is arranged as an inclined downward trapezoidal structure, the lower base of the trapezoidal structure is in contact with one side of the vibrating screen hole plate (2), and the edge of the discharge port of the vibrating screen flat plate (1) is arranged as the upper base of the trapezoidal structure.
4. The bean sprout cleaning and cooling water circulation all-in-one machine according to claim 1, characterized by: A plurality of poking blocks (15) are further uniformly arranged on the cleaning pool (4), and the poking blocks (15) are arranged in intervals between the drum (5), the poking blocks (15) are cuboid structures, both ends of which are rotatably connected to the side wall of the cleaning pool (4) and are drivenly connected with the drum (5) through the driving motor (16), and a row of long teeth is further connected to the edge of each rotating surface of the poking block (15).
5. The bean sprout cleaning and cooling water circulation all-in-one machine according to claim 1, characterized in that: The bottom of each cleaning unit in the cleaning pool (4) is arranged as an inverted triangular structure, a sewage outlet (17) is arranged on the bottom of the inverted triangular structure, and a switch valve is connected to the sewage outlet (17).
6. The bean sprout cleaning and cooling water circulation all-in-one machine according to claim 1, characterized in that: The size of the screen hole of the vibrating screen hole plate (2) is 8-12 mm.