Furnace entering system for steaming small steamed buns
By designing a steamer feeding system for xiaolongbao (soup dumplings), the automated conveying of xiaolongbao is achieved through material feeding, pushing, and steaming feeding mechanisms, which solves the problems of labor burden and safety hazards for workers and improves production efficiency.
Patent Information
- Application Number
- CN202520176092.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-27
AI Technical Summary
During the steaming process of xiaolongbao, staff need to frequently manually place the xiaolongbao into the steamer, which increases the workload and poses a risk of hand burns.
A steaming oven feeding system for xiaolongbao (soup dumplings) was designed, including a material feeding mechanism, a material pushing mechanism, and a steaming oven feeding mechanism. The system automatically conveys and pushes xiaolongbao from the workstation to the steaming oven, reducing manual operation.
The automated conveying of xiaolongbao (soup dumplings) has been achieved, reducing the burden of staff walking back and forth, preventing hand burns, and improving production efficiency.
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Figure CN223575558U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production line field more specifically, it relates to small steamed stuffed buns with the system of going into the furnace. BACKGROUND
[0002] Small steamed stuffed buns need to pass through steaming step in the process of making, and steaming not only can make the skin of small steamed stuffed buns soft and transparent, but also can make stuffing cooked and keep its taste, in the process of steaming, the moisture in small steamed stuffed buns will be converted into steam under high temperature, so that small steamed stuffed buns swell up and form the unique fluffiness, through steaming, the skin and stuffing of small steamed stuffed buns can be heated fully, reach the suitable degree of doneness, if not through enough steaming, small steamed stuffed buns can appear the phenomenon of undercooked, influence taste and food safety.
[0003] Usually, the staff needs to place multiple small steamed stuffed buns to be steamed in a steel basin, and holds the steel basin with small steamed stuffed buns to the steaming furnace, and then manually puts the steel basin with small steamed stuffed buns into the steaming furnace for steaming, when the staff's work station is far away from the steaming furnace, the staff needs to walk back and forth when taking the small steamed stuffed buns to the steaming furnace for steaming, which increases the distance of walking back and forth, and brings more labor burden to the staff, and the internal temperature of the steaming furnace is high when working, so that the staff's hands are easy to be scalded by steam when putting the steel basin with small steamed stuffed buns into the steaming furnace, and the safety is low.
[0004] Therefore, a new scheme is needed to solve this problem. UTILITY MODEL CONTENT
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a small steamed stuffed bun steaming furnace entry system.
[0006] The above technical purpose of the utility model is realized by the following technical scheme: a small steamed stuffed bun steaming furnace entry system, comprising a steaming furnace, a material feeding mechanism, a material pushing mechanism and a steaming furnace entry mechanism, the steaming furnace is fixedly connected to the top of the steaming furnace entry mechanism, and a steaming channel is formed between the steaming furnace and the steaming furnace entry mechanism, and one side of the material feeding mechanism is arranged close to the steaming furnace entry mechanism, the material pushing mechanism is arranged on the top of the material feeding mechanism and the steaming furnace entry mechanism respectively, and the material pushing mechanism is used to push the container with small steamed stuffed buns from the material feeding mechanism to the steaming furnace entry mechanism.
[0007] Preferably, the material feeding mechanism comprises a bearing seat one, transmission rollers one rotatably connected to the two sides of the bearing seat one, and a conveying belt one sleeved on the two transmission rollers one, a containing groove one for accommodating rotation of the transmission roller one is formed in the side wall of the bearing seat one, the transmission roller one is rotatably connected to the bearing seat one by a motor one, a mounting strip is fixedly connected to the top of the bearing seat one, the mounting strip is arranged away from the steaming furnace, and a plurality of position sensors are fixedly connected to the mounting strip in a spaced manner.
[0008] Preferably, the material feeding mechanism comprises a bearing seat one, transmission rollers one rotatably connected to the two sides of the bearing seat one, and a conveying belt one sleeved on the two transmission rollers one, a containing groove one for accommodating rotation of the transmission roller one is formed in the side wall of the bearing seat one, the transmission roller one is rotatably connected to the bearing seat one by a motor one, a mounting strip is fixedly connected to the top of the bearing seat one, the mounting strip is arranged away from the steaming furnace, and a plurality of position sensors are fixedly connected to the mounting strip in a spaced manner.
[0009] Preferably, the material feeding mechanism comprises a plurality of rotating rods and push rods, the number of the rotating rods is two, the two rotating rods are arranged in the same plane and axially opposite parallel to each other, chain wheels are fixedly connected to both ends of the rotating rod, the top of the mounting strip and the bearing seat two are both fixedly connected with an L-shaped frame, mounting plates one and two are fixedly connected between the two L-shaped frames, a limiting baffle is fixedly connected to the bottom of the mounting plate two, accommodating grooves are formed in the mounting plate one and the mounting plate two, the chain wheels are rotatably connected in the accommodating grooves by a motor three, the two chain wheels in the accommodating grooves are connected by a chain, four connection strips are arranged between the two chains in a spaced manner, a plurality of push rods are arranged on the connection strips, and recesses corresponding to the push rods and used for the push rods to pass through one end of the push rods are formed in the mounting strip.
[0010] Preferably, a plurality of connection pieces corresponding to the connection strips are fixedly connected to the chain, the connection pieces are attached to the ends of the connection strips, and the connection strips are fixedly installed on the connection pieces by bolts.
[0011] Preferably, the outer circumferential wall of one end of the push rod is machined into external threads, and the one end of the push rod is threadedly connected to the connection strip.
[0012] In summary, the utility model has the following beneficial effects: this scheme is through setting material feeding mechanism, material pushing mechanism and steaming into stove mechanism respectively, and installs the steaming stove on steaming into stove mechanism, one side of material feeding mechanism is close to steaming into stove mechanism setting, the other side of material feeding mechanism is close to the workstation of staff setting, so that staff is in the workstation and is wrapped small steamed stuffed buns and is placed in the steel basin after, the steel basin with small steamed stuffed buns is placed in the one side of material feeding mechanism close to the workstation of staff, and the steel basin is conveyed to the direction close to steaming into stove mechanism through material feeding mechanism, multiple steel basins are pushed to steaming into stove mechanism from material feeding mechanism through material pushing mechanism, and multiple steel basins with small steamed stuffed buns are conveyed to the direction close to steaming stove through steaming into stove mechanism, the steaming of small steamed stuffed buns in multiple steel basins is carried out through steaming stove simultaneously, so that staff only needs to be in the workstation and is convenient to deliver small steamed stuffed buns to steaming stove for steaming through material feeding mechanism, material pushing mechanism and steaming into stove mechanism, reduces the burden of staff to and fro, and staff does not need to manually place small steamed stuffed buns in steaming stove for steaming, avoids the scalding of hand by steam. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the structural schematic diagram of the utility model;
[0014] Figure 2 It is the explosion map of material feeding mechanism in the utility model;
[0015] Figure 3 It is the explosion map of steaming into stove mechanism in the utility model;
[0016] Figure 4 It is the structural schematic diagram of material pushing mechanism in the utility model;
[0017] Figure 5 It is Figure 4 The enlarged schematic diagram of A of
[0018] In the drawing: 1, steaming stove;2, material feeding mechanism;201, bearing seat one;202, transmission roller one;203, conveying belt one;3, steaming into stove mechanism;301, bearing seat two;302, transmission roller two;303, conveying belt two;4, material pushing mechanism;401, rotating rod;402, push rod;5, motor one;6, installation strip;7, position sensor;8, motor two;9, chain wheel;10, U-shaped frame;11, installation plate one;12, installation plate two;13, limit baffle;14, containing groove;15, motor three;16, chain;17, connecting strip;18, recess;19, connecting sheet. DETAILED DESCRIPTION
[0019] The utility model is described in detail below in combination with the drawings and examples.
[0020] Example:
[0021] Steaming system for xiaolongbao, such as Figures 1 to 5 As shown, the device includes a steaming oven 1, a material feeding mechanism 2, a material pushing mechanism 4, and a steaming inlet mechanism 3. The steaming oven 1 is welded to the top of the steaming inlet mechanism 3, and a steaming channel is formed between the steaming oven 1 and the steaming inlet mechanism 3. One side of the material feeding mechanism 2 is located close to the steaming inlet mechanism 3, and the other side of the material feeding mechanism 2 is located close to the worker's workstation. The material pushing mechanism 4 is installed on the top of the material feeding mechanism 2 and the steaming inlet mechanism 3, respectively. The material pushing mechanism 4 is used to push the container containing the xiaolongbao (soup dumplings) from the material feeding mechanism 2 to the steaming inlet mechanism 3. The container containing the xiaolongbao is a steel basin.
[0022] The material feeding mechanism 2 comprises a bearing seat one 201, transmission rollers one 202 rotatably connected on both sides of the bearing seat one 201, and a conveying belt one 203 sleeved on the two transmission rollers one 202. The side wall of the bearing seat one 201 is provided with a containing groove one for accommodating the rotation of the transmission roller one 202. The transmission roller one 202 is rotatably connected to the bearing seat one 201 by a motor one 5. The output end of the motor one 5 is connected to one of the transmission rollers one 202 through a shaft coupling one. The top of the bearing seat one 201 is welded with a mounting strip 6, which is arranged away from the steaming furnace 1. A plurality of position sensors 7 are mounted on the mounting strip 6 by screws. The position sensors 7 are infrared position sensors 7. The steaming furnace mechanism 3 comprises a bearing seat two 301, transmission rollers two 302 rotatably connected on both sides of the bearing seat two 301, and a conveying belt two 303 sleeved on the two transmission rollers two 302. The side wall of the bearing seat two 301 is provided with a containing groove two for accommodating the rotation of the transmission roller two 302. The transmission roller two 302 is rotatably connected to the bearing seat two 301 by a motor two 8. The output end of the motor two 8 is connected to one of the transmission rollers two 302 through a shaft coupling two. The conveying belt one 203 and the conveying belt two 303 are arranged in the same plane. One side of the conveying belt one 203 is arranged close to the conveying belt two 303. The other side of the conveying belt one 203 is arranged close to the work station of the staff. The steaming furnace 1 is welded on the top of the bearing seat two 301. The steaming channel is formed between the steaming furnace 1 and the conveying belt two 303. The bearing seat one 201 is welded on one side of the bearing seat two 301. The material pushing mechanism 4 is arranged on the top of the mounting strip 6 and the bearing seat two 301 respectively. The material pushing mechanism 4 comprises a plurality of rotating rods 401 and push rods 402. The number of the rotating rods 401 is two. The two rotating rods 401 are arranged in the same plane and axially opposite parallel to each other. The two ends of the rotating rod 401 are both welded with a sprocket 9. The top of the mounting strip 6 and the bearing seat two 301 are both welded with a U-shaped frame 10. Two U-shaped frames 10 are respectively welded with a mounting plate one 11 and a mounting plate two 12 between them. A gap for the container with steamed buns to pass through is formed between the mounting plate one 11 and the conveying belt one 203. The bottom of the mounting plate two 12 is welded with a limiting baffle 13. The side faces of the mounting plate one 11 and the mounting plate two 12 close to each other are both provided with containing grooves 14. The sprocket 9 is rotatably connected in the containing groove 14 by a motor three 15. The output end of the motor three 15 is connected to one of the rotating rods 401 through a shaft coupling three. The two sprockets 9 in the containing groove 14 are connected by a chain 16. The number of the sprockets 9 is four. The number of the chains 16 is two. Four connection strips 17 are arranged between the two chains 16. A plurality of push rods 402 are arranged on the connection strips 17. A plurality of recesses 18 corresponding to the push rods 402 are formed on the mounting strip 6 for the one end of the push rod 402 to pass through.
[0023] Four connecting pieces 19 are welded on the chain 16 and correspondingly arranged with the connecting strips 17. The connecting pieces 19 are attached to the end of the connecting strips 17, and the connecting strips 17 are fixedly installed on the connecting pieces 19 by bolts. Threaded holes for connecting the bolts are formed on the connecting pieces 19 and the connecting strips 17. The outer circumferential wall of one end of the push rod 402 is formed into external threads. The one end of the push rod 402 is threadedly connected to the connecting strip 17. A plurality of threaded holes corresponding to the push rod 402 and used for connecting the one end of the push rod 402 are formed on the connecting strip 17.
[0024] After the staff finish packing the small steamed buns at their own workstations, they place multiple small steamed buns in a steel basin and place the steel basin containing the small steamed buns on the material feeding mechanism 2 near the staff's workstation for sequential transmission. At this time, the steel basin is placed on the side of the transmission belt one 203 near the staff's workstation. Because the transmission belt one 203 is sleeved on the two transmission rollers one 202, the motor one 5 is then started to drive the transmission rollers one 202 to rotate in the container groove one. When the two transmission rollers one 202 rotate, they drive the transmission belt one 203 to transmit, causing the steel basin containing the small steamed buns to gradually move from the side near the staff's workstation to the direction of the steaming and feeding mechanism 3 on the transmission belt one 203. At this time, the steel basin passes through the gap between the mounting plate one 11 and the transmission belt one 203, and one of the steel basins comes into contact with the limiting baffle 13, preventing the steel basin from continuing to move in the transmission direction of the transmission belt one 203 and falling to the ground. At this time, the multiple push rods 402 on one of the connecting strips 17 are in a vertical state to intercept the steel basin. When the steel basin is transmitted to the side near the steaming and feeding mechanism 3 on the transmission belt one 203, the position sensor 7 detects whether the steel basin containing the small steamed buns is transmitted to the side near the steaming and feeding mechanism 3 on the transmission belt one 203. When multiple position sensors 7 detect the presence of a steel basin, the motor three 15 is started to drive one of the rotating rods 401 and the two sprockets 9 on the rotating rod 401 to rotate. Because the chain 16 is connected to the two sprockets 9 in the container groove 14, the motor three 15 can simultaneously drive the two rotating rods 401 and the sprockets 9 on the rotating rods 401 to rotate, and the chain 16 is chain-driven with the two sprockets 9 on the rotating rods 401 in the container groove 14. The chain 16 drives the four connecting strips 17 and the multiple push rods 402 on the connecting strips 17 to move when transmitting. At this time, the connecting strips 17 on the push rods 402 in a vertical state are transmitted upward by the chain 16 and do not intercept the steel basin, while one end of the multiple push rods 402 on the connecting strips 17 near the mounting strip 6 passes through the groove 18 and pushes the multiple steel basins from the transmission belt one 203 to the transmission belt two 303. Then, the motor two 8 drives one of the transmission rollers two 302 to rotate in the container groove two. Because the transmission belt two 303 is sleeved on the two transmission rollers two 302, the two transmission rollers two 302 drive the transmission belt two 303 to transmit when rotating. Then, the multiple steel basins are simultaneously transmitted toward the steaming oven 1 on the transmission belt two 303, and the small steamed buns in the steel basins are steamed in the steaming oven 1. Steaming multiple small steamed buns at once can more effectively utilize the steam and heat in the steaming oven 1 and improve production efficiency. Thus, the staff only needs to conveniently feed the small steamed buns to the steaming oven 1 for steaming through the material feeding mechanism 2, the material pushing mechanism 4, and the steaming and feeding mechanism 3 at their own workstations, reducing the burden of walking back and forth.And the workers do not need to manually place the small steamed buns steaming oven 1 for steaming, to avoid hands from steam scalding.
[0025] When the connecting strip 17 needs to be detached from the two chains 16 for cleaning or replacement, the connecting strip 17 can be detached from the two chains 16 for cleaning or replacement by detaching the bolts to make the connecting strip 17 and the connecting plate 19 respectively separate from the threaded holes on the connecting strip 17 and the connecting plate 19, so that the end of the connecting strip 17 is not attached to the connecting plate 19, and then the connecting strip 17 with the plurality of push rods 402 can be detached from the two chains 16 for cleaning or replacement, and the push rod 402 can be individually detached and replaced by rotating the push rod 402 to make one end of the push rod 402 separate from the threaded hole on the connecting strip 17.
[0026] The preferred embodiments of the present application have been described above, the protection scope of the present application is not limited to the above-mentioned embodiments, any technical solutions falling within the idea of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principles of the present application shall also be considered as falling within the protection scope of the present application.
Claims
1. A steaming system for making xiaolongbao (soup dumplings), comprising a steaming oven (1), characterized in that: It also includes a material feeding mechanism (2), a material pushing mechanism (4), and a steaming furnace feeding mechanism (3). The steaming furnace (1) is fixedly connected to the top of the steaming furnace feeding mechanism (3), and a steaming channel is formed between the steaming furnace (1) and the steaming furnace feeding mechanism (3). The material feeding mechanism (2) is located on one side close to the steaming furnace feeding mechanism (3). The material pushing mechanism (4) is located on the top of the material feeding mechanism (2) and the steaming furnace feeding mechanism (3), respectively. The material pushing mechanism (4) is used to push the container containing the steamed buns from the material feeding mechanism (2) to the steaming furnace feeding mechanism (3).
2. The steamer system for steaming xiaolongbao according to claim 1, characterized in that: The material feeding mechanism (2) includes a support seat (201), a transmission roller (202) rotatably connected to both sides of the support seat (201), and a conveyor belt (203) sleeved on the two transmission rollers (202). The side wall of the support seat (201) is provided with a groove to accommodate the rotation of the transmission roller (202). The transmission roller (202) is rotatably connected to the support seat (201) via a motor (5). An installation strip (6) is fixedly connected to the top of the support seat (201). The installation strip (6) is set away from the steam oven (1). Multiple position sensors (7) are fixedly connected to the installation strip (6) at intervals.
3. The steamer system for steaming xiaolongbao according to claim 2, characterized in that: The steaming feeding mechanism (3) includes a second support seat (301), two transmission rollers (302) rotatably connected to both sides of the second support seat (301), and a second conveyor belt (303) sleeved on the two transmission rollers (302). The side wall of the second support seat (301) is provided with a groove for accommodating the rotation of the transmission rollers (302). The transmission rollers (302) are rotatably connected to the second support seat (301) via a second motor (8). The first conveyor belt (203) and the second conveyor belt (303) are arranged in the same plane. The steaming furnace (1) is fixedly connected to the top of the second support seat (301), and there is a gap between the steaming furnace (1) and the second conveyor belt (303). The first support seat (201) is fixedly connected to one side of the second support seat (301). The material pushing mechanism (4) is respectively set on the top of the mounting strip (6) and the second support seat (301).
4. The steamer system for steaming xiaolongbao according to claim 3, characterized in that: The material pushing mechanism (4) includes multiple rotating rods (401) and push rods (402). There are two rotating rods (401), both arranged in the same plane and axially parallel. Both ends of each rotating rod (401) are fixedly connected to sprockets (9). The tops of the mounting strip (6) and the second bearing seat (301) are fixedly connected to U-shaped frames (10). Mounting plate one (11) and mounting plate two (12) are fixedly connected between the two U-shaped frames (10). A limit baffle (13) is fixedly connected to the bottom of mounting plate two (12). Both mounting plate one (11) and mounting plate two (12) are provided with receiving grooves (14). The sprocket (9) is rotatably connected to the receiving groove (14) through motor three (15). The two sprockets (9) located in the receiving groove (14) are connected by chain drive through chain (16). Four connecting strips (17) are arranged at intervals between the two chains (16). Multiple push rods (402) are respectively arranged on the connecting strips (17). Multiple grooves (18) are provided on the mounting strip (6) corresponding to the push rods (402) and for one end of the push rod (402) to pass through.
5. The steamer system for steaming xiaolongbao according to claim 4, characterized in that: The chain (16) is fixedly connected with a plurality of connecting pieces (19) corresponding to the connecting strip (17). The connecting pieces (19) are attached to the ends of the connecting strip (17), and the connecting strip (17) is fixedly installed on the connecting pieces (19) by bolts.
6. The steamer system for steaming xiaolongbao according to claim 4, characterized in that: One end of the push rod (402) has an external thread on its outer peripheral wall, and one end of the push rod (402) is threaded onto the connecting bar (17).