Aerobic fermentation feces treatment device
By designing a manure treatment device that includes a solid manure tank, a sewage tank, and a temperature and humidity control device, the problem of insufficient temperature and humidity control in the existing technology is solved, achieving efficient manure fermentation treatment, reducing the risk of environmental pollution, and promoting the production of organic fertilizer.
Patent Information
- Application Number
- CN202423025452.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing aerobic fermentation methods for treating manure cannot effectively control temperature and humidity, resulting in low fermentation efficiency. Furthermore, open-air piles can easily generate harmful gases and spread pathogens, polluting the environment.
Design an aerobic fermentation manure treatment device, comprising interconnected solid manure and wastewater chambers, equipped with a stirring device, a temperature and humidity control device, and a liquid level monitoring unit. Utilize an electric heating plate, a spray system, and ventilation equipment to achieve solid-liquid separation of manure and wastewater and precise temperature and humidity control, ensuring the stability and efficiency of the fermentation process.
It improves fermentation efficiency and quality, kills pathogens, reduces environmental pollution, achieves harmless treatment of manure and wastewater, saves resources and energy, and promotes the production of organic fertilizer.
Smart Images

Figure CN223576315U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to excrement and dirt fermentation treatment technical field, concretely relates to an aerobic fermentation excrement and dirt treatment device. BACKGROUND
[0002] Excrement and dirt pollution is a serious environmental problem, excrement and dirt contains a large number of pathogen, parasitic worm, antibiotic residue and high concentration organic matter, if not properly handled, can cause serious pollution to water, soil and air, affect human health and ecological balance. The main treatment method of excrement and dirt is to convert excrement and dirt into organic fertilizer, return to farmland, increase soil organic matter, improve soil structure, reduce the use of chemical fertilizer at the same time, promote the sustainable development of agriculture.
[0003] Excrement and dirt biological fermentation is a harmless treatment method for effectively treating excrement and dirt. Excrement and dirt biological fermentation is a biological technology process of converting livestock and poultry manure and other organic waste into biological fertilizer or biological energy. The process mainly relies on the action of anaerobic or aerobic microorganisms to decompose organic matter under controlled conditions. The aerobic fermentation of excrement and dirt relies on microbial inoculum to decompose and ferment excrement and dirt. The high temperature generated during the fermentation process can effectively kill pathogens and achieve harmless treatment of excrement and dirt. Aerobic fermentation has the advantage of short excrement and dirt treatment cycle and is widely used in excrement and dirt harmless treatment.
[0004] The existing excrement and dirt aerobic fermentation first needs to carry out solid-liquid separation of excrement and dirt, and then directly carries out the solid separation in a shed or open environment. This treatment method cannot well control the temperature and humidity parameters required for fermentation, affecting the treatment efficiency of excrement and dirt. At the same time, excrement and dirt accumulation fermentation is easy to produce harmful gases such as ammonia, hydrogen sulfide and methyl mercaptan. Excrement and dirt contains a large number of pathogenic microorganisms and parasitic worm eggs. Pile fermentation is easy to spread pathogenic bacteria and parasitic worms, increase the types and amount of pathogens in the environment, and endanger human and animal health. Excrement and dirt has strong leaching, can pollute surface water and groundwater through surface runoff, and cause a certain degree of environmental pollution. UTILITY MODEL CONTENT
[0005] The utility model solves the technical problem to provide an aerobic fermentation excrement and dirt treatment device, which utilizes solid-liquid separation, controls temperature and humidity and stirring to improve fermentation effect and avoid the influence of open-air accumulation on environment and fermentation efficiency.
[0006] The utility model provides a technical scheme of an aerobic fermentation manure treatment device, which aims at the above technical problems, and comprises a solid manure bin and a sewage bin that are in communication with each other and a filter structure arranged between the two, wherein the solid manure bin is provided with a stirring device and a temperature and humidity control device, the temperature and humidity control device comprises a temperature and humidity monitoring unit, an electric heating structure, and a spraying system, the electric heating structure comprises an electric heating plate arranged on the inner side of the solid manure bin, the inner side of the electric heating plate is provided with a first corrosion-resistant plate, the electric heating plate is clamped and fixed between the first corrosion-resistant plate and the solid manure bin, a liquid level monitoring unit is arranged in the sewage bin, the sewage bin is connected with a drainage device, and the liquid level monitoring unit is used to control the drainage device to discharge sewage when a specified liquid level is monitored.
[0007] Further, the solid manure bin comprises a bin body frame and a second corrosion-resistant plate arranged in the bin body frame, and the electric heating plate is clamped and fixed between the first corrosion-resistant plate and the second corrosion-resistant plate.
[0008] Further, the lower end of the electric heating plate is arranged at a distance from the bin bottom of the solid manure bin, the second corrosion-resistant plate is smaller in size than the electric heating plate, and the lower part of the electric heating plate is exposed to the outside of the second corrosion-resistant plate.
[0009] Further, the temperature and humidity monitoring unit is arranged on the inner side of the first corrosion-resistant plate between the lower end of the electric heating plate and the bin bottom of the solid manure bin.
[0010] Further, the distance between the lower end of the electric heating plate and the bin bottom of the solid manure bin and the distance between the lower end of the electric heating plate and the lower end of the second corrosion-resistant plate are matched.
[0011] Further, the sewage bin is arranged on one side of the solid manure bin, and the filter structure comprises a filter screen arranged on the side surface of the solid manure bin facing the sewage bin.
[0012] Further, the sewage bin is further connected with a backwashing water pump, and the backwashing water pump is used to backwash and clean the filter screen.
[0013] Further, the drainage device comprises a water outlet pipe and a water pump, the water pump is a forward and reverse rotation water pump, the forward and reverse rotation water pump is used for forward rotation water pumping and reverse rotation water flushing, and the forward and reverse rotation water pump constitutes the backwashing water pump.
[0014] Further, two transverse guide rails are arranged at the upper end of the solid manure bin along the longitudinal direction, the stirring device is arranged on the two transverse guide rails in a sliding manner along the transverse direction, and a set of position-limiting buffers is arranged at the transverse ends of the transverse guide rails.
[0015] Further, the spraying system comprises a spraying pipe and a spraying head, and the spraying head is arranged on the stirring device.
[0016] Further, the longitudinal side of the upper end of the solid fecal sludge bin is provided with a transverse drag chain groove, a drag chain is arranged in the transverse drag chain groove, one end of the drag chain is connected with a Z-shaped bracket extending towards the solid fecal sludge bin, and the bracket is used for supporting the cable of the spraying pipe and the stirring device.
[0017] Further, the solid fecal sludge bin is further provided with a ventilation opening, and a ventilation device is connected to the ventilation opening.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] (1) The solid fecal sludge bin and the sewage bin and the filtering structure are in communication with each other, which facilitates the preliminary solid-liquid separation of fecal sludge, enables the solid and the liquid to be treated in the corresponding bin respectively, improves the orderliness and pertinence of treatment, avoids open-air stacking of fecal sludge, and reduces environmental pollution. The stirring device on the upper edge of the solid fecal sludge bin can uniformly mix the solid fecal sludge and the fermentation strain, and promote the fermentation reaction to proceed fully.
[0020] The temperature and humidity control device can accurately monitor and control the temperature and humidity conditions required for fermentation, overcome the problem that the temperature and humidity cannot be well controlled in the prior art, improve the fermentation efficiency and quality, ensure that the aerobic fermentation process is stable and efficient, effectively kill pathogens, realize harmless treatment of fecal sludge, and improve the degree of automation. The liquid part is the main source of fecal odor, and the liquid level monitoring unit in the sewage bin cooperates with the drainage equipment to discharge sewage in time, avoiding the accumulation of sewage affecting the normal operation of the entire treatment device and the fermentation effect.
[0021] Meanwhile, the electric heating plate is arranged between the first corrosion-resistant plate and the solid fecal sludge bin, can uniformly heat the solid fecal sludge bin, the internal heating is uniform, and the fermentation efficiency is improved.
[0022] (2) The lower end of the electric heating plate is arranged apart from the bin body of the solid fecal sludge bin and exposes the second corrosion-resistant plate at the lower part, which is conducive to better distribution of heat in the solid fecal sludge bin, avoids local overheating or accumulation of heat at the bottom of the bin body and cannot be effectively transmitted to the upper fecal sludge, makes the temperature in the entire solid fecal sludge bin more uniform, and promotes uniform fermentation of fecal sludge. Meanwhile, a suitable installation position is provided for the temperature and humidity monitoring unit, avoids direct contact of the temperature and humidity monitoring unit with the electric heating plate, and facilitates more accurate monitoring of the actual temperature and humidity in the bin to timely adjust the working state of the electric heating plate and the spraying system.
[0023] (3) The distance between the lower end of the electric heating plate and the bottom of the solid fecal sludge bin and the distance between the lower end of the electric heating plate and the second corrosion-resistant plate are matched, which helps to ensure the stability of the bin body structure and the safety of the heating system while ensuring uniform distribution of heat.
[0024] (4) The sewage bin is arranged at one side of the solid excrement bin and is communicated through the filter screen at the side, so that the layout structure is compact, space is saved, and installation and maintenance of the equipment are facilitated.
[0025] (5) The backwashing water pump can prevent the filter screen from being blocked, ensure long-term smoothness of the drainage system, and improve operation efficiency and stability of fermentation.
[0026] (6) The water pump is a reversible water pump, which can be used for drainage of the drainage equipment and flushing of the backwashing equipment, improve flexibility, and avoid blockage of the water outlet pipe through backwashing, so that stable operation of the system is ensured.
[0027] (7) The stop buffer can play a buffering role when the stirring device moves to the two ends of the guide rail, avoid mechanical damage caused by collision, prolong the service life of the stirring device and the guide rail, and ensure the safety and reliability of equipment operation.
[0028] (8) The spray head of the spraying system is arranged on the stirring device, and spraying is performed synchronously in the stirring process, so that water and solid excrement are mixed more uniformly and rapidly, the humidity of the excrement can be adjusted more accurately, the accuracy and timeliness of humidity control are improved, more suitable humidity conditions for excrement aerobic fermentation are created, and the growth and reproduction of microorganisms and the fermentation reaction are promoted.
[0029] (9) The ventilation equipment is used, on one hand, to facilitate discharge of harmful gas in the excrement fermentation process, and on the other hand, to provide sufficient oxygen for aerobic fermentation, promote the activity of aerobic microorganisms, speed up the fermentation process, and improve fermentation quality and efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a structural schematic view of an aerobic fermentation excrement treatment device (not containing a stirring device) in the embodiment 1 of the utility model.
[0031] Figure 2 is a structural schematic view of the first corrosion-proof plate, the electric heating plate and the second corrosion-proof plate in the embodiment 1 of the utility model.
[0032] Figure 3 is an installation schematic view of the structural main beam, the support column and the connecting block in the embodiment 1 of the utility model.
[0033] Figure 4 is a structural schematic view of the sewage bin in the embodiment 1 of the utility model.
[0034] Figure 5 is a structural schematic view of the liquid level monitoring unit in the embodiment 1 of the utility model.
[0035] Figure 6 is a structural schematic view of the chain support in the embodiment 1 of the utility model.
[0036] Figure 7 Figure 1 is a structural schematic diagram of the position blocking buffer in the embodiment 1 of the present application.
[0037] Figure 8 Figure 1 is a structural schematic diagram of the infrared induction device in the embodiment 1 of the present application.
[0038] In the figure, 1 is a solid excrement storage bin, 11 is a bin body frame, 12 is a structural main beam, 13 is a support column, 14 is a connecting block, 15 is a second corrosion-proof plate, 16 is a discharge port, 2 is a sewage bin, 21 is a water outlet, 3 is a filtering structure, 4 is a temperature and humidity monitoring unit, 5 is an electric heating plate, 6 is a first corrosion-proof plate, 7 is a liquid level monitoring unit, 8 is a drainage device, 81 is a main pipeline, 82 is a branch pipeline, 83 is a valve, 84 is a water pump, 10 is a transverse guide rail, 101 is a position blocking buffer, 102 is a first mounting bracket, 103 is an infrared signal transmitter, 104 is a second mounting bracket, 105 is an infrared signal receiver, 106 is a third mounting bracket, 107 is a drag chain bracket, 108 is a drag chain, 109 is a bracket, and 110 is a support. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application: Specific embodiment 1:
[0041] In the present embodiment, as shown in the figure, the transverse direction is the length direction of the solid excrement storage bin 1, and the longitudinal direction is the width direction of the solid excrement storage bin 1. Figure 1
[0042] Referring to the figure, Figures 1 to 8 the present application discloses an aerobic fermentation excrement treatment device (hereinafter referred to as an excrement treatment device), which comprises a solid excrement storage bin 1 and a sewage bin 2 that are in communication with each other and a filtering structure 3 that is arranged between the two. The solid excrement storage bin 1 is provided with a stirring device and a temperature and humidity control device, and the temperature and humidity control device comprises a temperature and humidity monitoring unit 4, an electric heating structure and a spraying system. In the present embodiment, the temperature and humidity monitoring unit 4 comprises a temperature and humidity sensor.
[0043] The electric heating structure comprises an electric heating plate 5 arranged on the inner side of the solid excrement storage bin 1, and the inner side of the electric heating plate 5 is provided with a first corrosion-proof plate 6. The electric heating plate 5 is clamped and fixed between the first corrosion-proof plate 6 and the solid excrement storage bin 1. The sewage bin 2 is provided with a liquid level monitoring unit 7, and the sewage bin 2 is communicated with a drainage device 8. The liquid level monitoring unit 7 is used to control the drainage device 8 to discharge sewage when a specified liquid level is monitored.
[0044] The solid excrement storage bin 1 and the sewage storage bin 2 and the filtering structure 3 are interconnected, which facilitates the preliminary solid-liquid separation of the excrement, so that the solid and the liquid are treated in the corresponding bin respectively, the order and the pertinence of the treatment are improved, the excrement is prevented from being exposed to the air and accumulated, and the environmental pollution is reduced. The stirring device on the upper edge of the solid excrement storage bin 1 can mix the solid excrement and the fermentation bacteria evenly, and promote the fermentation reaction to proceed fully.
[0045] The temperature and humidity control device can accurately monitor and control the temperature and humidity conditions required for fermentation, overcome the problem that the temperature and humidity cannot be well controlled in the prior art, improve the fermentation efficiency and quality, ensure that the aerobic fermentation process is stable and efficient, effectively kill pathogens, realize the harmless treatment of the excrement, and improve the degree of automation. The liquid part is the main source of the odor of the excrement, the liquid level monitoring unit 7 in the sewage storage bin 2 cooperates with the drainage equipment 8, and the sewage can be discharged in time to avoid the accumulation of the sewage and affect the normal operation of the entire treatment device and the fermentation effect.
[0046] Meanwhile, the electric heating plate 5 is arranged between the first corrosion-resistant plate 6 and the solid excrement storage bin 1, can uniformly heat the solid excrement storage bin 1, the inside is uniformly heated, and the fermentation efficiency is improved.
[0047] Specifically, in the embodiment, the treatment device further comprises a PLC control system, the temperature and humidity control device, the liquid level monitoring unit 7 and the stirring device are connected to the PLC control system, the information collected by each of them is transmitted to the PLC control system, and the automatic control is realized by using the PLC control system.
[0048] Specifically, when the temperature and humidity monitoring unit 4 monitors that the temperature in the solid excrement storage bin 1 is too low, the PLC control system controls the electric heating plate 5 to heat until the specified temperature is reached, and similarly, when the temperature and humidity monitoring unit 4 monitors that the humidity is too low, the PLC control system controls the spraying system to start, increases the humidity of the solid excrement storage bin 1, and ensures that the humidity and the temperature in the solid excrement storage bin 1 are in the suitable fermentation conditions. When the liquid level monitoring unit 7 monitors that the sewage in the sewage storage bin 2 reaches the specified liquid level, a signal is transmitted to the PLC control system, the PLC control system controls the drainage equipment 8 to start, and the sewage in the sewage storage bin 2 is discharged, so that the automatic liquid discharge is realized. The stirring device is controlled by the PLC control system to stir in the bin regularly, and the growth and metabolism of the aerobic microorganisms are promoted.
[0049] In the embodiment, the treatment device further comprises an external Internet of Things, the Internet of Things system is used to monitor the parameters in the excrement treatment process in real time, and the Internet of Things system cooperates with the PLC control system to realize the automatic adjustment of the operating state, and ensure the stability and reliability of the fermentation treatment effect.
[0050] Preferably, in the embodiment, as shown in Figure 1 , 2As shown in FIGS. 3, the solid excrement storage bin 1 comprises a bin body frame 11 and a second corrosion-proof plate 15 arranged in the bin body frame 11. The bin body frame 11 is a cuboid structure composed of two lateral frames and two longitudinal frames. Each of the lateral frame and the longitudinal frame comprises two structure main beams 12 arranged vertically and parallel to each other, and a support column 13 arranged between the two structure main beams 12. The structure main beam 12 and the support column 13 are fixed by a U-shaped connecting block 14 and a bolt assembly. The structure main beams 12 of the lateral frame and the longitudinal frame are also fixed by a U-shaped connecting block 14 and a bolt assembly at the abutting ends of the structure main beams 12. This design facilitates modular design, facilitates expansion of the solid excrement storage bin 1, and can gradually expand the processing scale according to actual needs, avoiding the risk of one-time large-scale investment and improving practicality.
[0051] The second corrosion-proof plates 15 are sealed and abutted with each other to form a complete bin body structure. Fillers such as wood chips, straw, and biochar are laid in the bin body of the solid excrement storage bin 1, and then aerobic microbial strains are planted on the fillers. The specific inoculation amount of the strains can be adjusted according to the properties and processing amount of the excrement.
[0052] The electric heating plate 5 is clamped and fixed between the first corrosion-proof plate 6 and the second corrosion-proof plate 15. The lower end of the electric heating plate 5 is arranged at a distance from the bottom of the solid excrement storage bin 1. The size of the second corrosion-proof plate 15 is smaller than that of the electric heating plate 5, and the lower part of the electric heating plate 5 is exposed to the second corrosion-proof plate 15. The temperature and humidity monitoring unit 4 is arranged at the inner side of the first corrosion-proof plate 6 between the lower end of the electric heating plate 5 and the bottom of the solid excrement storage bin 1.
[0053] The lower end of the electric heating plate 5 is arranged at a distance from the bin body of the solid excrement storage bin 1 and the lower part is exposed to the second corrosion-proof plate 15, which is conducive to better distribution of heat in the solid excrement storage bin 1, avoids local overheating or accumulation of heat at the bottom of the bin body and cannot be effectively transmitted to the upper part of the excrement, makes the temperature in the entire solid excrement storage bin 1 more uniform, and promotes uniform fermentation of the excrement. At the same time, it provides a suitable installation position for the temperature and humidity monitoring unit 4, avoids direct contact of the temperature and humidity monitoring unit 4 with the electric heating plate 5, and facilitates more accurate monitoring of the actual temperature and humidity in the bin to timely adjust the working state of the electric heating plate 5 and the spraying system.
[0054] Specifically, in this embodiment, the first corrosion-proof plate 6 and the second corrosion-proof plate 15 are made of stainless steel. In other embodiments, according to actual selection, materials such as glass steel can also be selected.
[0055] In the embodiment, preferably, the distance between the lower end of the electric heating plate 5 and the bottom of the solid excrement storage bin 1 and the distance between the lower end of the electric heating plate 5 and the lower end of the second corrosion-resistant plate 15 are matched, which can help to ensure the stability of the bin structure and the safety of the heating system while ensuring the uniform distribution of heat.
[0056] In the embodiment, as shown in Figure 1 、 7 The upper end of the solid excrement storage bin 1 is provided with two transverse guide rails 10 along the longitudinal direction, and a stirring device (not shown in the figure) is slidably arranged on the two transverse guide rails 10. Specifically, in the embodiment, the stirring device includes a longitudinal stirring beam, the longitudinal ends of the longitudinal stirring beam are slidably arranged on the corresponding transverse guide rails 10, a vertical rotating shaft is installed at the center of the longitudinal stirring beam, a stirring blade is rotatably installed at the lower end of the vertical rotating shaft, and a stirring motor is installed at the upper end of the vertical rotating shaft. The stirring motor rotates to drive the stirring blade to rotate to achieve stirring. A drive screw (not shown in the figure) is arranged above one of the transverse guide rails 10, the drive screw passes through the longitudinal stirring beam and is threadedly connected with the longitudinal stirring beam to form a screw nut mechanism. A drive motor is installed at one end of the drive screw, and the drive motor is used to drive the drive screw to rotate and in turn drive the longitudinal stirring beam to reciprocate along the transverse direction. Of course, in other embodiments, the stirring device can also be driven to reciprocate along the transverse direction through a gear and rack mechanism, a crank and slider mechanism, etc. The specific selection can be made according to specific needs.
[0057] In other embodiments, the stirring device can also be entirely sunk into the solid excrement storage bin 1. Specifically, a transverse rotating shaft is rotatably arranged at the middle of the solid excrement storage bin 1, the two ends of the transverse rotating shaft respectively extend to the transverse ends of the solid excrement storage bin 1, a rotating motor is arranged at one end of the transverse rotating shaft, and a plurality of groups of stirring blades are arranged along the transverse direction at the position of the solid excrement storage bin 1. The rotating motor is used to drive the transverse rotating shaft to rotate, thereby driving the stirring blades to rotate to complete stirring. At the same time, the stirring device is entirely sunk into the solid excrement storage bin 1. At this time, a bin cover can be arranged at the top of the solid excrement storage bin 1 to be sealed, so as to avoid the volatilization of harmful gases and be suitable for heat and moisture preservation.
[0058] In the embodiment, a set of stop buffers 101 is arranged at the transverse ends of the transverse guide rails 10, and the stop buffers 101 are fixedly installed on the bin body frame 11 through first mounting frames 102. The stop buffers 101 can play a buffering role when the stirring device moves to the ends of the guide rails, thereby avoiding mechanical damage caused by collision, prolonging the service life of the stirring device and the guide rails, and ensuring the safety and reliability of the equipment operation.
[0059] A set of vertical second mounting frames 104 are fixedly installed at the transverse ends of the bin frame 11, and an infrared signal emitter 103 is installed at the opposite ends of the two second mounting frames 104. An infrared signal receiver 105 is installed at the positions corresponding to the infrared signal emitter 103 at the transverse ends of the stirring device through a third mounting frame 106. The infrared signal emitter 103 and the infrared signal receiver 105 constitute a limiting mechanism, which is controlled by the PLC control system to control the transverse limit stop position of the stirring device.
[0060] In the embodiment, preferably, the spraying system (not shown in the figure) includes a spraying pipe and a spraying head, wherein the spraying head is arranged on the stirring device. The spraying pipe is used to supply water to the spraying head for humidity adjustment. Specifically, in the embodiment, a plurality of spraying heads are arranged at the bottom of the longitudinal stirring beam in the longitudinal direction. The plurality of spraying heads are connected in series through a connecting pipe. The spraying head of the spraying system is arranged on the stirring device, and the spraying operation is performed synchronously during the stirring process, so that the water and the solid fecal matter are mixed more uniformly and rapidly, and the humidity of the fecal matter can be adjusted more accurately. The accuracy and timeliness of humidity control are improved, and more suitable humidity conditions are created for the aerobic fermentation of the fecal matter, which promotes the growth and reproduction of microorganisms and the progress of the fermentation reaction. Of course, in other embodiments, the spraying head can also be arranged on the bin frame 11. Specifically, a plurality of spraying heads are arranged at the upper part of the bin frame 11 in the transverse direction, and the spraying heads can also be arranged symmetrically in the longitudinal direction to improve the spraying effect.
[0061] In the embodiment, preferably, as shown in Figure 1 、 6 , a drag chain frame 107 is arranged on the longitudinal side of the upper end of the bin frame 11. A plurality of supports 110 are arranged at the bottom of the drag chain frame 107 in the transverse direction, and the supports 110 are fixedly installed on the bin frame 11. The cross section of the drag chain frame 107 is a U-shaped structure with an open upper end, forming a transverse drag chain groove. A drag chain 108 is arranged in the transverse drag chain groove. The cables of the stirring device and the spraying pipe of the spraying system are arranged in the drag chain 108. One end of the drag chain 108 is connected to a Z-shaped bracket 109 that extends towards the solid fecal matter bin 1. The bracket 109 is used to support the spraying pipe and the cables of the stirring device. The wiring is facilitated, the mess is avoided, and the stability is improved.
[0062] In the embodiment, preferably, the upper end opening of the solid excrement storage bin 1 constitutes the feeding port, two discharging ports 16 are symmetrically arranged on the longitudinal side in the transverse direction, facilitating feeding and discharging. Meanwhile, a ventilation port is arranged on the solid excrement storage bin 1, and a ventilation device is connected to the ventilation port. Specifically, in the embodiment, the ventilation port can be arranged on the side of the solid excrement storage bin 1 opposite to the discharging port 16, and the ventilation device includes a fan and a ventilation pipeline, the ventilation pipeline is connected to the fan and the ventilation port. By using the ventilation device, on the one hand, harmful gases generated in the fermentation process of the excrement can be discharged, and on the other hand, sufficient oxygen can be provided for the aerobic fermentation, so as to ensure sufficient oxygen supply in the bin, promote the activity of aerobic microorganisms, speed up the fermentation process, and improve the fermentation quality and efficiency.
[0063] In the embodiment, preferably, as shown in FIGS. Figure 1 、 4 , the sewage bin 2 is arranged on the outer side of the solid excrement storage bin 1 in the transverse direction, one side of the sewage bin 2 facing the solid excrement storage bin 1 is open, and the filtering structure 3 includes a filter screen arranged on the side of the solid excrement storage bin 1 facing the sewage bin 2. Such a layout structure is compact, saves space, and facilitates installation and maintenance of the equipment. The liquid level monitoring unit 7 is a liquid level switch as shown in FIGS. Figure 4 、 5 .
[0064] Specifically, in the embodiment, the sewage bin 2 is further connected to a backwashing water pump 84, which is used for backwashing and cleaning the filter screen. By using the backwashing water pump 84, the sewage bin 2 and the filter screen can be backwashed, so as to prevent impurities from depositing in the sewage bin 2 and the filter screen from being blocked, ensure long-term smoothness of the drainage system, and improve the operation efficiency and stability of the fermentation.
[0065] Preferably, in the embodiment, two water outlets 21 are arranged on the side of the sewage bin 2 opposite to the solid excrement storage bin 1 in the longitudinal direction, and the drainage device 8 includes a water pump 84 and a water outlet pipeline, wherein the water outlet pipeline includes two sub-pipelines 82 and a main pipeline 81, one end of each of the two sub-pipelines 82 is connected to one of the two water outlets 21, and the other end of each of the two sub-pipelines 82 is connected to the main pipeline 81, the end of the main pipeline 81 opposite to the sub-pipeline 82 is connected to the water pump 84, and a valve 83 is further arranged on the main pipeline 81.
[0066] Preferably, in the embodiment, the water pump 84 is a reversible water pump 84, which is used for water pumping in the forward direction and backwashing in the reverse direction. In this way, the reversible water pump 84 can be used as both the drainage pump 84 of the drainage device 8 and the backwashing water pump 84, one pump with two functions, the reversible water pump 84 constitutes the backwashing water pump 84, improves flexibility, and avoids blockage of the water outlet pipeline through backwashing, ensuring stable operation of the system. Similarly, in the embodiment, the drainage operation and the backwashing operation are both controlled by the PLC control system.
[0067] Of course, in other embodiments, the water pump 84 of the drainage device 8 can be used only for drainage, and a separate backwashing port is provided on the sewage tank 2. A separate backwashing water pump 84 is provided and connected to the backwashing port. Drainage and backwashing are operated separately.
[0068] The working process of the present application:
[0069] (1) According to the amount of excrement and other factors, determine the size and size of the treatment device. Design a reasonable tank structure to ensure good sealing, ventilation and stability. Plan the position of the feed inlet, discharge outlet 16, ventilation port, etc.
[0070] (2) Choose a suitable site to build the treatment device, ensure that the site is flat, well-drained and well-ventilated. Do a good job of site foundation treatment to ensure that the tank is installed firmly.
[0071] (3) The excrement is transported into the solid excrement tank 1 through the feed inlet. Pay attention to control the feeding speed and amount to avoid overloading in the tank. Use the filter structure 3 to achieve solid-liquid separation.
[0072] (4) Turn on the ventilation equipment to maintain sufficient oxygen supply in the tank. The ventilation volume can be adjusted according to the temperature, humidity and microbial metabolism in the tank.
[0073] (5) Periodically turn on the stirring device to stir the excrement and filler in the tank, promoting the growth and metabolism of aerobic microorganisms. The stirring frequency can be adjusted according to the temperature, humidity and microbial metabolism in the tank.
[0074] (6) Use the temperature and humidity monitoring unit 4 to monitor the temperature and humidity in the tank, and adjust the electric heating plate 5, spraying system and ventilation equipment to maintain suitable temperature and humidity conditions, which is conducive to the growth and metabolism of aerobic microorganisms.
[0075] (7) When the excrement in the tank is treated by aerobic treatment and reaches a certain degree of maturity, the matured excrement can be discharged from the tank through the discharge outlet 16. The sewage is discharged through the drainage device 8, and the water pump 84 is reversed for backwashing.
[0076] In summary, the treatment device has a solid-liquid separation function, which helps to separately treat the solid and liquid parts, improves the treatment efficiency and resource recycling rate, and reduces the subsequent treatment load. By introducing oxygen, the growth and metabolic activity of aerobic microorganisms are promoted. Aerobic microorganisms can rapidly decompose organic matter in feces and convert it into stable substances such as carbon dioxide, water, and inorganic salts, thereby reducing the content of organic pollutants. At the same time, during the aerobic treatment process, microorganisms decompose odor-producing substances such as hydrogen sulfide and ammonia, thereby significantly reducing the odor of feces and improving the surrounding environmental quality. Under the action of suitable temperature, oxygen and microorganisms, pathogenic bacteria and parasitic eggs and other harmful organisms in feces can be killed, achieving harmless treatment of feces and reducing the potential risk to the environment and human health. The device can complete degradation in 24 hours, 80% of the solid matter is degraded into organic fertilizer, and no cleaning is required within 2 to 3 years, saving use and maintenance costs.
[0077] The separated solid part is further treated (such as composting) and can be converted into organic fertilizer for agricultural production, realizing resource recycling. The liquid part after treatment can be used for farmland irrigation or standard discharge, reducing waste of water resources and pollution to the environment. The treatment process of the aerobic ecological bin is relatively energy-saving compared with the traditional treatment method, reducing energy consumption. At the same time, through resource recycling, the dependence on external resources such as chemical fertilizers is reduced, achieving the goal of energy saving and emission reduction.
[0078] The above is only a preferred embodiment of the present application and is not intended to limit the present application. Those skilled in the art can make various changes and modifications to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
[0079] In the description of the embodiments of the present application, it should be noted that if the terms "upper", "lower", "horizontal", "inner" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship of the product in use, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used for differentiation and cannot be understood as indicating or implying relative importance.
[0080] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
Claims
1. An aerobic fermentation manure treatment device, characterized in that, The application relates to a solid excrement and sewage treatment device, which comprises a solid excrement storage bin and a sewage storage bin in communication with each other, and a filter structure arranged between the two storage bins, wherein the solid excrement storage bin is provided with a stirring device and a temperature and humidity control device, the temperature and humidity control device comprises a temperature and humidity monitoring unit, an electric heating structure and a spraying system, the electric heating structure comprises an electric heating plate arranged on the inner side of the solid excrement storage bin, a first corrosion-proof plate is arranged on the inner side of the electric heating plate, and the electric heating plate is clamped and fixed between the first corrosion-proof plate and the solid excrement storage bin, a liquid level monitoring unit is arranged in the sewage storage bin, and the sewage storage bin is communicated with a drainage device; and the liquid level monitoring unit is used for controlling the drainage device to discharge sewage when a specified liquid level is monitored.
2. The aerobic fermentation fecal sludge treatment apparatus according to claim 1, characterized in that, The solid excrement storage bin comprises a bin body frame and a second corrosion-proof plate arranged in the bin body frame, and the electric heating plate is clamped and fixed between the first corrosion-proof plate and the second corrosion-proof plate.
3. The aerobic fermentation manure treatment device according to claim 2, characterized in that, The lower end of the electric heating plate is arranged at a distance from the bin bottom of the solid excrement storage bin, the size of the second corrosion-proof plate is smaller than that of the electric heating plate, and the lower part of the electric heating plate is exposed from the second corrosion-proof plate.
4. The aerobic fermentation fecal sludge treatment apparatus according to claim 3, characterized in that, The temperature and humidity monitoring unit is arranged on the inner side of the first corrosion-proof plate between the lower end of the electric heating plate and the bin bottom of the solid excrement storage bin.
5. The aerobic fermentation fecal sludge treatment apparatus according to claim 3, characterized in that, The distance between the lower end of the electric heating plate and the bin bottom of the solid excrement storage bin is matched with the distance between the lower end of the electric heating plate and the lower end of the second corrosion-proof plate.
6. The aerobic fermentation fecal sludge treatment apparatus according to claim 1, wherein The sewage storage bin is arranged on one side of the solid excrement storage bin, and the filter structure comprises a filter screen arranged on the side surface of the solid excrement storage bin facing the sewage storage bin.
7. The aerobic fermentation fecal sludge treatment apparatus according to claim 6, characterized in that, A backwashing water pump is further connected to the sewage storage bin, and the backwashing water pump is used for backwashing and cleaning the filter screen.
8. The aerobic fermentation fecal sludge treatment apparatus according to claim 7, characterized in that, The drainage device comprises a water outlet pipe and a water pump, the water pump is a forward and reverse rotation water pump, the forward and reverse rotation water pump is used for forward rotation water pumping and reverse rotation water flushing, and the forward and reverse rotation water pump constitutes the backwashing water pump.
9. The aerobic fermentation fecal sludge treatment apparatus according to claim 1, wherein Two transverse guide rails are arranged at the upper end of the solid excrement storage bin along the longitudinal direction, the stirring device is arranged on the two transverse guide rails along the transverse direction, and a set of position blocking buffers are arranged at the transverse ends of the transverse guide rails respectively.
10. The aerobic fermentation fecal sludge treatment apparatus according to claim 1, characterized in that, The spraying system comprises a spraying pipe and a spraying head, and the spraying head is arranged on the stirring device.
11. The aerobic fermentation manure treatment device according to claim 10, wherein A transverse drag chain slot is arranged on one longitudinal side of the upper end of the solid excrement storage bin, a drag chain is arranged in the transverse drag chain slot, one end of the drag chain is connected with a Z-shaped bracket extending towards the solid excrement storage bin, and the bracket is used for supporting the cables of the spraying pipe and the stirring device.
12. The aerobic fermentation fecal sludge treatment apparatus according to claim 1, characterized in that, A ventilation opening is further arranged on the solid excrement storage bin, and a ventilation device is connected to the ventilation opening.