Horizontal fermentation tank for commercial organic fertilizer

By introducing heat preservation, stirring, heating and agitation mechanisms into the horizontal fermentation tank for organic fertilizer, the problem of uneven fermentation was solved, achieving uniform heat preservation and balanced fermentation within the fermentation tank, shortening the fermentation cycle, reducing the floor space required, and improving production efficiency.

CN223576378UActive Publication Date: 2025-11-21TANGSHAN LVSHENGNONG BIOLOGICAL FERTILIZER CO LTD
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Patent Information

Application Number
CN202423075692.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-21
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing commercial horizontal fermentation tanks for organic fertilizers suffer from uneven fermentation, resulting in inconsistent fermentation effects, large footprint, and long fermentation cycles.

Method used

The combined design of the heat preservation mechanism, the turning mechanism, the heating mechanism, the stirring mechanism and the rinsing mechanism ensures the uniformity of temperature and the effect of material turning in the fermentation tank. The uniform heat preservation and balanced fermentation in the fermentation tank are achieved through the heating mechanism for heating, the heat preservation mechanism for heat preservation, the turning mechanism for turning, and the stirring mechanism for stirring.

Benefits of technology

It achieves uniform heat preservation and balanced fermentation during the organic fertilizer fermentation process, shortens the fermentation cycle, reduces the land area required, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fermentation of organic fertilizers, in particular to a horizontal fermentation tank for commercial organic fertilizers, which is provided with a heat preservation mechanism and a stirring mechanism, so that uniform heat preservation can be performed in the fermentation tank in the fermentation process of the organic fertilizers, and the fermentation is more balanced; comprising a fermentation mechanism; the stirring mechanism is mounted in the fermentation mechanism, the heat preservation mechanism is mounted at the lower end of the fermentation mechanism, the heating mechanism is mounted at the lower end of the heat preservation mechanism, the stirring mechanism is mounted in the heat preservation mechanism, and the flushing mechanism is mounted at the rear end of the heat preservation mechanism; the fermentation mechanism is used for fermentation, the turning and stirring mechanism is used for turning and stirring, the heat preservation mechanism is used for heat preservation, the heating mechanism is used for heating, the stirring mechanism is used for stirring, and the flushing mechanism is used for flushing.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of organic fertilizer fermentation, particularly to a commercial organic fertilizer horizontal fermentation tank. BACKGROUND

[0002] At present, the fermentation process of organic fertilizer is basically carried out by using tank fermentation and vertical fermentation tank. The fermentation period is relatively long in general case when using tank fermentation and vertical fermentation tank, which results in a large fermentation site and waste of space.

[0003] In the existing commercial organic fertilizer horizontal fermentation tank, for example, the organic fertilizer horizontal fermentation tank disclosed in the utility model patent with application number 202020622815.4, a heating plate is installed at the bottom of the horizontal tank body, and the heating plate is controlled by a thermocouple and an electric control to ensure that the temperature inside the horizontal tank body is constant, thereby ensuring the fermentation speed, allowing the material to be quickly decomposed, greatly shortening the fermentation period of the organic fertilizer, reducing the required site area for compost fermentation, and improving the production efficiency of the organic fertilizer.

[0004] However, during the organic fertilizer fermentation process, the heat preservation effect of the fermentation tank is uneven, resulting in fast fermentation on one side of the material and slow fermentation on the other side, and uneven fermentation effect. SUMMARY

[0005] To solve the above technical problems, the utility model provides a commercial organic fertilizer horizontal fermentation tank by setting a heat preservation mechanism and a turning and stirring mechanism, so that uniform heat preservation can be achieved in the fermentation tank during the organic fertilizer fermentation process, and the fermentation is more balanced.

[0006] The commercial organic fertilizer horizontal fermentation tank of the utility model comprises a fermentation mechanism, a turning and stirring mechanism, a heat preservation mechanism, a heating mechanism, a stirring mechanism, and a flushing mechanism. The turning and stirring mechanism is installed in the fermentation mechanism, the heat preservation mechanism is installed at the lower end of the fermentation mechanism, the heating mechanism is installed at the lower end of the heat preservation mechanism, the stirring mechanism is installed in the heat preservation mechanism, and the flushing mechanism is installed at the rear end of the heat preservation mechanism.

[0007] The fermentation mechanism performs fermentation, the turning and stirring mechanism performs turning and stirring, the heat preservation mechanism performs heat preservation, the heating mechanism performs heating, the stirring mechanism performs stirring, and the flushing mechanism performs flushing. The heat preservation mechanism is heated by opening the heating mechanism, and the fermentation mechanism is heat preserved by the heat preservation mechanism. The material is fermented by the fermentation mechanism, the material is turned and stirred by the turning and stirring mechanism, the fermentation mechanism is flushed by opening the flushing mechanism, the heat preservation mechanism is rusted by stirring the rust removal solution by the stirring mechanism, so that uniform heat preservation can be achieved in the fermentation tank during the organic fertilizer fermentation process, and the fermentation is more balanced.

[0008] Preferably, the fermentation mechanism comprises a fermentation tank, a feeding bin and a discharge port, the feeding bin is slidingly installed at the right end of the fermentation tank, and the discharge port is installed at the left end of the fermentation tank; the material is added through the feeding bin, the material is fermented through the fermentation tank, and the material is discharged through the discharge port.

[0009] Preferably, the turnover mechanism comprises a screw plate frame, a gear ring, a first motor and a gear, the screw plate frame is rotatably installed in the fermentation tank, the gear ring is installed at the right end of the screw plate frame, the first motor is installed in the fermentation tank, the gear is connected with the output end of the first motor, and the gear is engaged with the gear ring; the gear is driven to rotate by turning on the first motor, and the gear ring is driven to rotate by the gear to turn over the material.

[0010] Preferably, the heat preservation mechanism comprises a water tank, a first pump and a water pipe, the water tank is installed at the lower end of the fermentation tank, the first pump is installed at the front end of the water tank, the input end of the water pipe is connected with the output end of the first pump, the water pipe spirally extends in the fermentation tank, and the output end of the water pipe extends into the water tank; the hot water in the water tank is circulated through the water pipe to uniformly heat the fermentation tank by turning on the first pump.

[0011] Preferably, the heating mechanism comprises a heating bin and heating wires, the heating bin is installed at the lower end of the water tank, and the heating wires are installed in the heating bin; the heating wires heat the water source in the water tank by being electrified.

[0012] Preferably, the stirring mechanism comprises a stirring shaft and a second motor, the stirring shaft is rotatably installed in the water tank and extends to the rear side of the water tank, and the second motor is installed at the rear end of the water tank and connected with the input end of the stirring shaft; the stirring shaft is driven to rotate by turning on the second motor to stir the rust removal solution.

[0013] Preferably, the flushing mechanism comprises a plurality of groups of nozzles, a second pump and a conduit, the plurality of groups of nozzles are installed in the fermentation tank, the second pump is installed at the rear end of the water tank, and the output end of the second pump is connected with the input end of the plurality of groups of nozzles through the conduit; the flushing is performed through the conduit and the nozzles by turning on the second pump.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the heat preservation mechanism is heated by turning on the heating mechanism, the fermentation mechanism is heat-preserved by the heat preservation mechanism, the material is fermented by the fermentation mechanism, the material is turned over by the turnover mechanism, the fermentation mechanism is flushed by turning on the flushing mechanism, and the rust removal solution is stirred by the stirring mechanism to remove the rust in the heat preservation mechanism, so that the material in the fermentation tank can be uniformly heat-preserved during the organic fertilizer fermentation process, and the fermentation is more balanced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the axonometric structure schematic view of the utility model;

[0016] Figure 2 is the front view sectional axonometric structural schematic diagram of the utility model;

[0017] Figure 3 is the right view sectional axonometric structural schematic diagram of the utility model;

[0018] Figure 4 is the left view sectional axonometric structural schematic diagram of the utility model;

[0019] Marked in the drawing: 1, fermentation mechanism;11, fermentation tank;12, feed bin;13, discharge port;2, turning and mixing mechanism;21, screw plate frame;22, gear ring;23, motor one;24, gear;3, heat preservation mechanism;31, water tank;32, pump one;33, water pipe;4, heating mechanism;41, heating bin;42, heating wire;5, stirring mechanism;51, stirring shaft;52, motor two;6, flushing mechanism;61, nozzle;62, pump two;63, conduit. DETAILED DESCRIPTION

[0020] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Embodiment 1

[0022] As Figures 1 to 4 shown, a commercial organic fertilizer horizontal fermentation tank, including fermentation mechanism 1, still including turning and mixing mechanism 2, heat preservation mechanism 3, heating mechanism 4, stirring mechanism 5 and flushing mechanism 6, turning and mixing mechanism 2 is installed in fermentation mechanism 1, heat preservation mechanism 3 is installed in the lower end of fermentation mechanism 1, heating mechanism 4 is installed in the lower end of heat preservation mechanism 3, stirring mechanism 5 is installed in heat preservation mechanism 3, flushing mechanism 6 is installed in the rear end of heat preservation mechanism 3;

[0023] The fermentation mechanism 1 carries out fermentation, the turning and mixing mechanism 2 carries out turning and mixing, the heat preservation mechanism 3 carries out heat preservation, the heating mechanism 4 carries out heating, the stirring mechanism 5 carries out stirring, and the flushing mechanism 6 carries out flushing;

[0024] The fermentation mechanism 1 includes fermentation tank 11, feed bin 12 and discharge port 13, the feed bin 12 is slidably installed at the right end of the fermentation tank 11, and the discharge port 13 is installed at the left end of the fermentation tank 11;

[0025] The turning mechanism 2 comprises a screw plate frame 21, a gear ring 22, a motor 23 and a gear 24, the screw plate frame 21 is rotatably installed in the fermentation tank 11, the gear ring 22 is installed at the right end of the screw plate frame 21, the motor 23 is installed in the fermentation tank 11, the gear 24 is connected with the output end of the motor 23, and the gear 24 is engaged with the gear ring 22;

[0026] The heat preservation mechanism 3 comprises a water tank 31, a pump 32 and a water pipe 33, the water tank 31 is installed at the lower end of the fermentation tank 11, the pump 32 is installed at the front end of the water tank 31, the water pipe 33 is connected with the output end of the pump 32, and the water pipe 33 is spirally arranged in the fermentation tank 11, and the output end of the water pipe 33 extends into the water tank 31;

[0027] The heating mechanism 4 comprises a heating bin 41 and a heating wire 42, the heating bin 41 is installed at the lower end of the water tank 31, and the heating wire 42 is installed in the heating bin 41;

[0028] The stirring mechanism 5 comprises a stirring shaft 51 and a motor 52, the stirring shaft 51 is rotatably installed in the water tank 31, the input end of the stirring shaft 51 extends to the rear side of the water tank 31, the motor 52 is installed at the rear end of the water tank 31, and the output end of the motor 52 is connected with the input end of the stirring shaft 51;

[0029] The flushing mechanism 6 comprises a plurality of nozzles 61, a pump 62 and a conduit 63, the plurality of nozzles 61 are installed in the fermentation tank 11, the pump 62 is installed at the rear end of the water tank 31, and the output end of the pump 62 is connected with the input end of the plurality of nozzles 61 through the conduit 63;

[0030] The heating wire 42 is powered to heat the water in the water tank 31, the hot water in the water tank 31 is circulated through the water pipe 33 to uniformly heat the fermentation tank 11, the material is added through the feeding bin 12, the material is fermented through the fermentation tank 11, the material is discharged through the discharge port 13, the gear 24 is driven to rotate by opening the motor 23, the gear 24 rotates and is engaged with the gear ring 22 to drive the screw plate frame 21 to rotate and turn the material, the flushing is performed through the pump 62 and the nozzles 61 through the conduit 63, the stirring shaft 51 is driven to rotate by opening the motor 52 to stir the rust removal liquid and remove the rust in the water pipe 33, so that the fermentation tank can be uniformly heated during the fermentation of the organic fertilizer, and the fermentation is more balanced.

[0031] As Figures 1 to 4As shown, the business organic fertilizer horizontal fermentation tank, when working, the heating wire 42 is electrified to heat the water source in the water tank 31 by the heating wire 42, and the hot water in the water tank 31 is circulated by opening the pump machine one 32 to uniformly heat the fermentation tank 11, the material is added through the feeding bin 12, the material is fermented through the fermentation tank 11, the material is discharged through the discharge port 13, the gear 24 is driven to rotate by opening the motor one 23, the gear 24 is rotated at the same time and is engaged with the gear ring 22 to drive the screw plate frame 21 to rotate to stir the material, the flushing is carried out through the opening pump machine two 62 through the conduit 63 in cooperation with the nozzle 61, the stirring shaft 51 is driven to rotate by opening the motor two 52 to stir the rust removal liquid to remove the rust in the water pipe 33.

[0032] The motor one 23, the pump machine one 32, the motor two 52 and the pump machine two 62 are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, and the technical personnel in the field do not need to pay creative labor.

[0033] The main function realized by the utility model is that: in the organic fertilizer fermentation working process, the uniform heat preservation in the fermentation tank is realized in the organic fertilizer fermentation process by setting the heat preservation mechanism and the stirring mechanism, so that the fermentation is more balanced.

[0034] The preferred embodiments of the utility model are described above, and it should be pointed out that, for ordinary technical personnel in the technical field, a plurality of improvements and modifications can be made without departing from the technical principle of the utility model, and the improvements and modifications should be regarded as the protection range of the utility model.

Claims

1. A horizontal fermentation tank for commercial organic fertilizer, comprising a fermentation mechanism (1); characterized in that, It also includes a turnover mechanism (2), a heat preservation mechanism (3), a heating mechanism (4), a stirring mechanism (5) and a flushing mechanism (6), the turnover mechanism (2) is installed in the fermentation mechanism (1), the heat preservation mechanism (3) is installed at the lower end of the fermentation mechanism (1), the heating mechanism (4) is installed at the lower end of the heat preservation mechanism (3), the stirring mechanism (5) is installed in the heat preservation mechanism (3), and the flushing mechanism (6) is installed at the rear end of the heat preservation mechanism (3). The fermentation mechanism (1) ferments, the turnover mechanism (2) turns over, the heat preservation mechanism (3) preserves heat, the heating mechanism (4) heats, the stirring mechanism (5) stirs, and the flushing mechanism (6) flushes.

2. A horizontal fermentation tank for commercial organic fertilizer as claimed in claim 1, wherein, The fermentation mechanism (1) includes a fermentation tank (11), a feed bin (12) and a discharge port (13), the feed bin (12) is slidably installed at the right end of the fermentation tank (11), and the discharge port (13) is installed at the left end of the fermentation tank (11).

3. A horizontal fermentation tank for commercial organic fertilizer as claimed in claim 2, wherein, The turnover mechanism (2) includes a spiral plate frame (21), a gear ring (22), a motor one (23) and a gear (24), the spiral plate frame (21) is rotatably installed in the fermentation tank (11), the gear ring (22) is installed at the right end of the spiral plate frame (21), the motor one (23) is installed in the fermentation tank (11), and the gear (24) is connected with the output end of the motor one (23) and meshes with the gear ring (22).

4. A horizontal fermentation tank for commercial organic fertilizer as claimed in claim 2, wherein, The heat preservation mechanism (3) includes a water tank (31), a pump one (32) and a water pipe (33), the water tank (31) is installed at the lower end of the fermentation tank (11), the pump one (32) is installed at the front end of the water tank (31), the water pipe (33) is connected with the output end of the pump one (32), and the water pipe (33) spirally extends in the fermentation tank (11) and extends into the water tank (31) at the output end.

5. A horizontal fermentation tank for commercial organic fertilizer as claimed in claim 4, wherein, The heating mechanism (4) includes a heating bin (41) and a heating wire (42), the heating bin (41) is installed at the lower end of the water tank (31), and the heating wire (42) is installed in the heating bin (41).

6. A horizontal fermentation tank for commercial organic fertilizer as claimed in claim 4, wherein, The stirring mechanism (5) includes a stirring shaft (51) and a motor two (52), the stirring shaft (51) is rotatably installed in the water tank (31) and extends to the rear side of the water tank (31) at the input end, and the motor two (52) is installed at the rear end of the water tank (31) and connected with the input end of the stirring shaft (51).

7. A horizontal fermentation tank for commercial organic fertilizer as claimed in claim 4, wherein, The flushing mechanism (6) includes a plurality of groups of nozzles (61), a pump two (62) and a conduit (63), the plurality of groups of nozzles (61) are installed in the fermentation tank (11), the pump two (62) is installed at the rear end of the water tank (31), and the output end of the pump two (62) is connected with the input end of the plurality of groups of nozzles (61) through the conduit (63).

Citation Information

Patent Citations

  • Horizontal organic fertilizer fermentation tank

    CN212051162U