Novel heat exchanger for washing tower

By designing heat dissipation and spray mechanisms within the casing, the problems of unadjustable condensation temperature and dust contamination in traditional washing tower heat exchangers are solved, achieving flexible heat dissipation and maintaining refrigerant purity, thus ensuring stable system operation.

CN223580724UActive Publication Date: 2025-11-21MAANSHAN QIANYOU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423244400.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-21
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Traditional heat exchangers used in scrubbing towers cannot flexibly adjust the condensing temperature, and when the sealing plate is opened, external dust and impurities can easily enter the circulation box, reducing the purity of the refrigerant and affecting its performance.

Method used

A novel heat exchanger was designed, comprising a housing, a temperature sensor, a circulation mechanism, two heat dissipation mechanisms, and a spray mechanism. By flexibly adjusting the heat dissipation intensity and atomizing the refrigerant with atomizing nozzles, the heat dissipation effect is enhanced and dust is prevented from entering.

Benefits of technology

It enables flexible adjustment of heat dissipation intensity according to changes in operating conditions, improves heat exchange efficiency, prevents dust contamination, ensures refrigerant purity, and ensures normal system operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchangers, in particular to a novel heat exchanger for a washing tower, which comprises a box body, a temperature sensor is arranged below the outside of the left side of the box body, and a circulating mechanism is arranged on the right side of the box body. In different industrial production environments, factors such as flow and temperature of waste gas, operation load of the washing tower and the like can be changed, matching of the first heat dissipation mechanism and the second heat dissipation mechanism can be flexibly adjusted according to specific working conditions, and when the flow of the waste gas is large and the temperature is high, the heat dissipation mechanism can be flexibly adjusted. The heat dissipation intensity of the first heat dissipation mechanism and the second heat dissipation mechanism can be increased at the same time, and when the waste gas flow is small, the heat dissipation intensity can be properly reduced so as to save energy.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger technical field, concretely to a new heat exchanger for washing tower. BACKGROUND

[0002] The washing tower is composed of a tower body, a tower plate, a reboiler and a condenser, is a new type of gas purification treatment equipment, and is widely applied to pretreatment in industrial waste gas purification, dust removal and the like; and when waste gas enters into the washing tower in the use process of the washing tower, it is generally in a high-pressure high-temperature state, and then part of the waste gas is condensed into liquid and remains in the tower kettle after entering into the washing tower, the liquid is evaporated upward by adjusting the reboiler, and the liquid is returned to the tower plate by adjusting the condenser, to form a balance.

[0003] The utility model discloses a new heat exchanger for washing tower, it includes circulating tank, the front and rear two sides surface of circulating tank is set up with water inlet hole and water outlet hole respectively, the upper end surface of circulating tank is set up with a plurality of interval outtake hole, the upper end surface of circulating tank is installed with the air cylinder, the inside of air cylinder is installed with motor through the fixed frame. After adopting above-mentioned technical scheme, the beneficial effects of the utility model are that: solve the defect that traditional heat exchanger can not adjust condensing temperature flexibly, be favorable to the condensation use of washing tower.

[0004] Although the above-mentioned patent solves the defect that the traditional heat exchanger can not adjust the condensing temperature flexibly, after the sealing plate is opened, the external dust and impurities can enter the inside of the circulating tank, the mixing of dust can make other substances mix in the refrigerant, reduce the purity of the refrigerant, and the purity of the refrigerant is crucial to its normal working performance, and the decrease of purity can affect the phase change temperature, pressure and other key parameters of the refrigerant. UTILITY MODEL CONTENTS

[0005] The utility model discloses a new heat exchanger for washing tower to solve the problem in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A new heat exchanger for washing tower, comprising

[0008] The temperature sensor is arranged on the left side outside lower portion of the box body, and the circulating mechanism is arranged on the right side of the box body;

[0009] The heat dissipation box is arranged on the top middle portion of the box body, and the heat dissipation mechanism one is arranged in the inside of the heat dissipation box;

[0010] The heat dissipation mechanism two is arranged on the inside upper portion of the box body, and the spraying mechanism is arranged between the heat dissipation mechanism two and the heat dissipation mechanism one.

[0011] Preferably, the circulating mechanism comprises a circulating pump, the circulating pump is arranged below the right outer side of the box body, the water inlet end of the circulating pump is communicated with the box body through an input pipe, and the water outlet end of the circulating pump is provided with an output pipe;

[0012] Preferably, the heat dissipation mechanism one comprises a serpentine pipe, the serpentine pipe is arranged in the heat dissipation box, a water outlet pipe is communicated with the outer top right side of the box body, a switching valve is arranged at one end of the water outlet pipe, an inlet pipe and a connecting pipe are arranged at the other two ends of the switching valve, and one end of the connecting pipe, away from the switching valve, is communicated with the right end of the serpentine pipe.

[0013] Preferably, the heat dissipation mechanism one further comprises a fan, the fan is fixedly installed at the middle of the top end of the heat dissipation box, and dust screens are fixedly installed in the air inlets arranged at the two ends of the heat dissipation box.

[0014] Preferably, the heat dissipation mechanism two comprises hollow straight pipes, a plurality of hollow straight pipes are arranged in parallel in the upper end of the box body, and air filters are arranged at the two ends of the hollow straight pipes and penetrate through the box body.

[0015] Preferably, the spraying mechanism comprises an inner pipe, the inner pipe is vertically arranged between the left side of the box body and the heat dissipation box, the top end of the inner pipe is communicated with the left end of the serpentine pipe, an atomizing nozzle is fixedly installed at the bottom end of the inner pipe, and the atomizing nozzle is fixedly connected with the box body through a hanger.

[0016] Compared with the prior art, the heat dissipation mechanism one and the heat dissipation mechanism two can be flexibly adjusted according to specific working conditions.

[0017] 1. The novel heat exchanger for a washing tower can adjust the heat dissipation intensity of the heat dissipation mechanism one and the heat dissipation mechanism two according to specific working conditions, so that when the flow rate and temperature of waste gas are high, the heat dissipation intensity of the heat dissipation mechanism one and the heat dissipation mechanism two can be increased, and when the flow rate of waste gas is low, the heat dissipation intensity can be appropriately reduced, thereby saving energy.

[0018] 2. The novel heat exchanger for a washing tower, the inner pipe of the spraying mechanism guides the refrigerant after heat dissipation through the serpentine pipe to the atomizing nozzle, the atomizing nozzle atomizes the refrigerant into fine droplets, the droplets fully contact with hot gas streams or high-temperature liquids rising in the box body in the falling process, the droplets evaporate and absorb heat, can quickly absorb a large amount of heat, thereby further reducing the temperature in the box body and enhancing the heat dissipation effect of the entire heat exchanger. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole front view structural schematic diagram of the utility model;

[0020] Figure 2 The whole section structure schematic view of the present application;

[0021] Figure 3 The whole section structure schematic view of the present application; Figure 2 The enlarged schematic view of A in the middle;

[0022] Figure 4 The whole section structure schematic view of the present application; Figure 2 The enlarged schematic view of B in the middle.

[0023] In the figure: 1, box; 2, heat dissipation box; 3, circulating pump; 4, input pipe; 5, output pipe; 6, coiled pipe; 7, water outlet pipe; 8, switch valve; 9, water inlet pipe; 10, connecting pipe; 11, fan; 12, air inlet; 13, dust screen; 14, hollow straight pipe; 15, air filter; 16, inner pipe; 17, atomizing nozzle; 18, hanger; 19, temperature sensor. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0025] As shown in Figures 1-4 The present application provides a technical solution:

[0026] The utility model provides a new heat exchanger for washing tower, including the box 1, is provided with temperature sensor 19 in the left side outside lower portion of box 1, is provided with circulating mechanism in the right side of box 1, and the circulating mechanism includes circulating pump 3, is provided with circulating pump 3 in the right side outside lower portion of box 1, and the water inlet end of circulating pump 3 is connected with box 1 through input pipe 4, and the water outlet end of circulating pump 3 is provided with output pipe 5, is provided with heat dissipation box 2 in the top middle portion of box 1, is provided with heat dissipation mechanism one in the inside of heat dissipation box 2, and heat dissipation mechanism one includes serpentine pipe 6, is provided with serpentine pipe 6 in the inside of heat dissipation box 2, is communicated with the water outlet pipe 7 in the right side upper end outside of box 1, is provided with switching valve 8 in the outside one end of water outlet pipe 7, and the water inlet pipe 9 is provided with connecting pipe 10 respectively in the other two ends of switching valve 8, and the one end of connecting pipe 10 is apart from switching valve 8 and is communicated with the right end of serpentine pipe 6, heat dissipation mechanism one also includes fan 11, is fixedly installed fan 11 in the top middle portion of heat dissipation box 2, is provided with air inlet 12 in the both ends of heat dissipation box 2, is fixedly installed dust screen 13 in the inside of air inlet 12, is provided with heat dissipation mechanism two in the inside upper portion of box 1, and heat dissipation mechanism two includes hollow straight pipe 14, is provided with a plurality of hollow straight pipes 14 in parallel in the inside upper end of box 1, and is provided with air filter 15 in the both ends of hollow straight pipe 14 and penetrates box 1 respectively;

[0027] In the embodiment, in different industrial production environments, the flow rate, temperature of waste gas and the operating load of the washing tower and other factors will change, and the cooperation of the heat dissipation mechanism one and the heat dissipation mechanism two can be flexibly adjusted according to the specific working conditions. When the flow rate of waste gas is large and the temperature is high, the heat dissipation intensity of the heat dissipation mechanism one and the heat dissipation mechanism two can be simultaneously increased, and when the flow rate of waste gas is small, the heat dissipation intensity can be appropriately reduced to save energy.

[0028] In some seasonal production factories, the production load and waste gas emission in different seasons will be different. In summer, the air temperature is high, and the temperature of waste gas is also relatively high. At this time, the synergistic effect of the heat dissipation mechanism one and the heat dissipation mechanism two can be fully utilized to strengthen heat dissipation. In winter, the temperature of waste gas is relatively low, and the heat dissipation intensity can be appropriately reduced to meet the production demand in different seasons.

[0029] As shown in Figure 3 and Figure 4 , a spraying mechanism is arranged between the heat dissipation mechanism two and the heat dissipation mechanism one, and the spraying mechanism includes an inner pipe 16. The inner pipe 16 is vertically arranged between the left side of the box 1 and the heat dissipation box 2. The top end of the inner pipe 16 is communicated with the left end of the serpentine pipe 6. The bottom end of the inner pipe 16 is fixedly installed with an atomizing nozzle 17. The two side upper ends of the atomizing nozzle 17 are fixedly connected with the box 1 through a hanger 18.

[0030] In this embodiment, the inner tube 16 of the spraying mechanism guides the refrigerant after heat dissipation through the serpentine pipe 6 to the atomizing nozzle 17, which atomizes the refrigerant into fine droplets. The droplets fully contact the rising hot gas flow or high-temperature liquid in the tank 1 during the falling process, and the droplets evaporate and absorb heat, which can quickly absorb a large amount of heat, thereby further reducing the temperature in the tank 1 and enhancing the heat dissipation effect of the entire heat exchanger.

[0031] In some high-temperature and high-pressure industrial production environments, the heat in the washing tower accumulates quickly, and only relying on the heat dissipation mechanism one and the heat dissipation mechanism two may not meet the heat dissipation demand. The atomized droplets of the spraying mechanism can quickly absorb heat, play a role in rapid cooling, effectively prevent the temperature in the washing tower from being too high, and ensure the normal operation of the system.

[0032] Working principle: when working, the circulating pump 3 is started, the water inlet end of the circulating pump 3 is communicated with the box body 1 through the input pipe 4, it extracts the refrigerant which needs to be heat exchanged from the box body 1, the circulating pump 3 provides power for the flow of the refrigerant, so that the refrigerant forms a cycle in the system, the extracted refrigerant is pressurized after the circulating pump 3, is transported to the condenser in the washing tower from the water outlet end of the circulating pump 3 through the output pipe 5, after completing heat exchange, flows back to the box body 1, and continuously circulates, so as to maintain the heat exchange process of the whole system, when the temperature of the refrigerant flowing back to the box body 1 is increased, the switching valve 8 acts, so that the refrigerant enters the serpentine pipe 6 in the heat sink box 2 through the connecting pipe 10, the serpentine pipe 6 has a large surface area, when the liquid flows in the serpentine pipe 6, heat is transferred to the surrounding environment through the pipe wall of the serpentine pipe 6, and preliminary heat dissipation is realized, at the same time, the fan 11 located at the middle of the top end of the heat sink box 2 is started, the fan 11 rotates to generate air flow, the air flow enters the inside of the heat sink box 2 from the air inlet 12 at one end of the heat sink box 2, passes through the serpentine pipe 6, and then flows out from the air inlet 12 at the other end, the forced convection can accelerate the flow speed of the air around the serpentine pipe 6, so that the heat exchange efficiency between the serpentine pipe 6 and the surrounding air is improved, and the heat dissipation effect is further enhanced, when the temperature of the liquid in the box body 1 is higher, heat is transferred to the hollow straight pipe 14, under the action of pressure difference or natural convection, external air enters the inside of the hollow straight pipe 14 through the air filter 15, the air filter 15 can filter out dust and impurities in the air, so that the heat dissipation effect is not affected when the dust and impurities enter the inside of the hollow straight pipe 14, after the air entering the inside of the hollow straight pipe 14 absorbs the heat transferred by the hollow straight pipe 14, the air flows out of the box body 1 from the air filter 15 at the other end, the heat of the liquid in the box body 1 is taken away through the heat conduction and convection, so that the liquid in the box body 1 is further heat dissipated, when the liquid in the serpentine pipe 6 is heat dissipated, part of the liquid flows downward through the inner pipe 16, and finally reaches the atomizing nozzle 17 fixedly installed at the bottom end of the inner pipe 16, the atomizing nozzle 17 atomizes the liquid into fine droplets, the droplets are sprayed downward under the action of gravity, the atomized droplets contact the hot gas flow or high-temperature liquid rising in the box body 1 in the falling process, the heat in the box body 1 is further absorbed through the evaporation heat absorption of the droplets, so that the heat dissipation effect of the whole heat exchanger is enhanced.

[0033] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A novel heat exchanger for scrubbing column characterized in that: Comprising The box (1) is provided with a temperature sensor (19) below the left side of the box (1), and a circulating mechanism is provided on the right side of the box (1); A heat dissipation box (2) is provided in the middle of the top end of the box (1), and a heat dissipation mechanism one is provided inside the heat dissipation box (2); A heat dissipation mechanism two is provided above the inside of the box (1), and a spraying mechanism is provided between the heat dissipation mechanism two and the heat dissipation mechanism one.

2. A novel heat exchanger for washing column as claimed in claim 1, wherein: The circulating mechanism comprises a circulating pump (3), and the circulating pump (3) is provided below the right side of the box (1), the water inlet end of the circulating pump (3) is communicated with the box (1) through an input pipe (4), and the water outlet end of the circulating pump (3) is provided with an output pipe (5).

3. A novel heat exchanger for washing column as claimed in claim 1, wherein: The heat dissipation mechanism one comprises a serpentine pipe (6), and the serpentine pipe (6) is provided inside the heat dissipation box (2), a water outlet pipe (7) is communicated with the right side of the top end of the box (1), a switching valve (8) is provided at one end of the water outlet pipe (7), an inlet pipe (9) and a connecting pipe (10) are respectively provided at the other two ends of the switching valve (8), and one end of the connecting pipe (10) away from the switching valve (8) is communicated with the right end of the serpentine pipe (6).

4. A novel heat exchanger for washing column as claimed in claim 3, wherein: The heat dissipation mechanism one further comprises a fan (11), and the fan (11) is fixedly installed in the middle of the top end of the heat dissipation box (2), air inlets (12) are provided at both ends of the heat dissipation box (2), and dustproof nets (13) are fixedly installed inside the air inlets (12).

5. A novel heat exchanger for washing column as claimed in claim 1, wherein: The heat dissipation mechanism two comprises hollow straight pipes (14), and a plurality of hollow straight pipes (14) are provided side by side inside the upper end of the box (1), and air filters (15) are provided at both ends of the hollow straight pipes (14) penetrating through the box (1).

6. A new heat exchanger for washing column as claimed in claim 1, wherein: The spraying mechanism comprises an inner pipe (16), and the inner pipe (16) is vertically provided between the left side of the box (1) and the heat dissipation box (2), the top end of the inner pipe (16) is communicated with the left end of the serpentine pipe (6), the bottom end of the inner pipe (16) is fixedly installed with an atomizing nozzle (17), and the two side ends of the atomizing nozzle (17) are fixedly connected with the box (1) through hangers (18).