Mattress spring with soft elastic area and spring bed core with soft elastic area

By designing a five-layer spring coil structure with zoned adjustment of core diameter and pitch on the mattress springs, the problem of insufficient mattress flexibility and stability is solved, achieving ideal firmness and elasticity, reducing costs and improving comfort and stability.

CN223585588UActive Publication Date: 2025-11-25FOSHAN YIZHONGYUAN HOME TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422918728.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-25
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing mattresses lack sufficient flexibility and stability; the springs are prone to shrinkage and are difficult to fix, leading to problems such as displacement and uneven distribution.

Method used

A mattress spring with a soft and elastic zone is used. The core diameter and pitch are adjusted in sections on a single steel wire. The five-layer spring coil structure includes a first soft and elastic zone, a first buffer zone, a support zone, a second buffer zone, and a second soft and elastic zone, which are used for independent support, cushioning, and massage, respectively, to reduce friction noise. It is encapsulated using ultrasonic or sewing equipment.

Benefits of technology

It achieves the ideal firmness and elasticity of a mattress, reduces production and material costs, enhances the mattress's stability and comfort, reduces noise and structural instability, and improves lifespan and personalized sleeping experience.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a spring for a mattress with a soft elastic area and a spring bed core with the soft elastic area. The mattress spring with the soft elastic area is sequentially provided with a first soft elastic area, a first buffer area and a bearing area from one end to the other end, wherein the pitch and the core diameter of the first buffer area are both larger than those of the first soft elastic area, and the core diameter of the bearing area is smaller than or larger than that of the first buffer area. The second buffer area is consistent with the mirror image structure of the first buffer area; and the pitch of the second soft elastic area is greater than that of the first soft elastic area. According to the utility model, the problems of displacement, uneven distribution and the like caused by the fact that the bread spring is easy to shrink and difficult to fix are solved, the labor and material cost is obviously saved, and the firmness and comfort of the mattress are enhanced at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of mattress, more specifically to a spring for mattress with soft spring area and spring core with soft spring area. BACKGROUND

[0002] Chinese patent discloses a modular combined bagged spring core (2017209735337), comprising at least three bagged spring core modules spliced and combined, the bagged spring core module is composed of a plurality of bagged springs, the bagged spring comprises at least upper and lower two layers of containing cavities formed by cloth and springs packaged in each containing cavity, the modular combined bagged spring mattress is assembled by modular bagged spring core module, each bagged spring core module is independently used as a partition, customers can combine to form bagged spring mattress with different partition forms according to actual needs, meet the needs of different groups of people, and moreover, each bagged spring core module is convenient to store and transport, effectively solves the technical problem of difficult handling of the existing whole structure bagged spring mattress. Although the two surfaces of the mattress in the technical scheme disclosed by the Chinese patent can realize high elasticity, the flexibility and stability are not enough. In addition, in some spring mattresses, the spring module also needs to add mini springs (commonly known as bread springs) to increase softness, but the bread springs are prone to shrinkage, and the assembly mode of adding bread springs also causes the difficulty in fixing the bread springs in the spring layer of the spring mattress, and the problems of easy displacement and uneven distribution. SUMMARY

[0003] The main purpose of the utility model is to solve the above-mentioned problems and provide a spring for mattress with soft spring area and spring core with soft spring area

[0004] The utility model discloses a technical scheme that:

[0005] A spring for mattress with soft spring area has first soft spring area, first buffer area, bearing area, second buffer area and second soft spring area from one end to the other end in turn.

[0006] The first soft spring area is a spring ring with pitch and core diameter from small to large, and the effective number of turns is at least two.

[0007] The first buffer area is a spring ring with increased pitch and core diameter, and the effective number of turns is at least two.

[0008] The bearing area is a spring ring, and the effective number of turns is at least one.

[0009] The second buffer zone is a spring ring with a pitch gradually decreasing from large to small, and the effective number of turns is at least two.

[0010] The second soft spring zone is a spring ring with a pitch gradually decreasing from large to small, and the effective number of turns is at least two.

[0011] A spring bed core with a soft spring zone comprises a plurality of cylindrical cloth bags connected side by side, each cylindrical cloth bag being wrapped with the spring for a mattress with a soft spring zone.

[0012] The utility model has the advantages of:

[0013] The utility model can freely adjust the core diameter and pitch of each zone by zoning on a steel wire to achieve ideal softness and elasticity, effectively combines the traditional bread spring with other spring layers with different softness and elasticity into a whole, solves the problems of high production and material cost, unstable bed core structure, spring collapse and spring jam caused by traditional multi-layer spring combination, and the problems of deformation, displacement and uneven distribution caused by the difficulty in fixing the bread spring (mini spring) on the bed core, significantly saves the processing and material cost, and enhances the firmness and comfort of the mattress. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 FIG. 1 is a structural schematic view of a first embodiment of the spring for a mattress with a soft spring zone of the utility model.

[0015] Figure 2 FIG. 2 is a three-dimensional schematic view of the first embodiment of the spring for a mattress with a soft spring zone of the utility model.

[0016] Figure 3 FIG. 3 is a structural schematic view of a second embodiment of the spring for a mattress with a soft spring zone of the utility model.

[0017] Figure 4 FIG. 4 is a structural schematic view of a spring bed core with a soft spring zone of the utility model. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the related drawings. The preferred embodiments of the utility model are shown in the drawings. However, the utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0019] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can also be present. As used herein the terms "vertical", "horizontal", "left", "right" and similar expressions are used for explanation purposes only.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

[0021] Please refer to Figures 1 to 2 A first embodiment of a spring A with a soft spring area for a mattress provided by the present application has a first soft spring area (11) with a pitch and a core diameter gradually increasing from one end to the other end, a first buffer area (12) with a pitch and a core diameter larger than the first soft spring area (11), a supporting area (13) with a core diameter smaller than or a pitch larger than the first buffer area (12), a second buffer area (14) with a structure identical to the first buffer area (12), and a second soft spring area (15) with a pitch larger than the first soft spring area (11).

[0022] In the present embodiment, the first soft spring area (11) is a spring coil with a pitch and a core diameter gradually increasing, and the effective number of turns is at least two turns.

[0023] In the present embodiment, the first buffer area (12) is a spring coil with a pitch and a core diameter gradually increasing, and the effective number of turns is at least two turns.

[0024] In the present embodiment, the supporting area (13) is a spring coil, and the effective number of turns is at least one turn.

[0025] The second buffer area (14) is a spring coil with a pitch gradually decreasing, and the effective number of turns is at least two turns.

[0026] The second soft spring area (15) is a spring coil with a pitch and a core diameter gradually decreasing, and the effective number of turns is at least two turns.

[0027] It is worth mentioning that the first soft spring area (the first layer of spring from top to bottom) has a smaller caliber and core diameter, the smallest pitch and the most number of turns in the whole spring, a soft hardness, a prominent independent support effect, and no mutual interference. The quiet effect is better, and it plays a point-to-point support and wrapping effect on the human body, and plays a massage effect. It replaces the additional independent mini spring (commonly known as bread spring) on the bed core, solves the problems of displacement and uneven distribution caused by the difficulty of fixing after stacking due to the easy shrinkage of the bread spring, significantly saves the labor and material costs, and at the same time enhances the firmness and comfort of the mattress.

[0028] The first buffer area (the second layer of spring from top to bottom) has the largest core diameter (similar to the core diameter of the second buffer area), a moderate pitch, a moderate softness and hardness, and plays a role of buffering the upper layer and conducting stress downward. The structural design not only saves the material of the comfort layer, but also avoids the phenomenon of sinking and difficulty in turning over caused by the over-thickness of the wrapping material. Through the soft elasticity, it can quickly release the body pressure, improve the sleep experience, and help the user naturally adjust the sleeping posture in a deep sleep state.

[0029] The supporting area (the third layer of spring from top to bottom) has a smaller core diameter or a larger pitch, and the highest hardness, and bears the main supporting role of the whole spring combination. Due to the small core diameter or large pitch and high hardness, a relatively thin steel wire is used to achieve the hardness effect of a thicker wire diameter in the traditional spring structure. This design not only maintains the elasticity and supporting force of the thicker steel wire, but also can be configured into different softness and hardness of bread massage springs at both ends, improves the overall stability of the elastic system, and meets the personalized comfort needs.

[0030] The second buffer area (the fourth layer of spring from top to bottom) has a core diameter similar to that of the first buffer area, a moderate pitch, and a moderate softness and hardness. As a lower buffer system, it can effectively absorb the stress conducted from top to bottom, and has a buffering effect similar to "soft landing of heavy objects".

[0031] The second soft spring area (the fifth layer of spring from top to bottom) has a structure similar to the first soft spring area, but the pitch and core diameter are slightly larger, so the hardness of this layer is larger than that of the first soft spring area. It maintains independent support and non-interference, and is suitable for users who prefer a harder comfort layer. If it is not necessary to distinguish the different softness and hardness of the two sides of the mattress, or in order to reduce the cost, the fifth layer can be selected to be cancelled. When the fifth layer is cancelled, it is the second embodiment of the present application, as shown in Figure 3As shown, a spring for a mattress with a soft spring area has a first soft spring area 11A, a first buffer area 12A with a pitch and a core diameter larger than the first soft spring area 11A, a supporting area 13A with a core diameter smaller or a pitch larger than the first buffer area 12A, and a second buffer area 14A consistent with the first buffer area 12A.

[0032] As shown, a spring bed net provided by the present application can freely adjust the core diameter and pitch of each area to achieve ideal softness and elasticity. Figure 4 As shown, a spring bed net provided by the present application can freely adjust the core diameter and pitch of each area to achieve ideal softness and elasticity.

[0033] It is worth noting that the two adjacent springs have a spacing between them to reduce point-to-point friction and effectively reduce noise. This structure enhances the independence between layers and improves the elasticity and comfort of the spring system, allowing users to enjoy a more peaceful and comfortable sleep experience during use.

[0034] The material of the cylindrical cloth bag B is any one of cotton, linen, denim, non-woven fabric, etc., and the adjacent two cylindrical cloth bags B are packaged on the side or back by ultrasonic or sewing equipment. The two springs can be packaged in a straight line or in a curve (the curve packaging effect is different from the traditional straight line packaging of independent bagged springs. It is to package the contour of multiple spring combinations in a curve. This design can perfectly wrap and fix the shape of the spring, avoid unnecessary shaking, interference and noise caused by spring walking deformation, and improve the structural stability and service life).

[0035] The connection and assembly method of the spring mattress: the second layer, the fourth layer and the third layer of the adjacent two groups of springs are connected and assembled, which can adopt the connection and assembly method of the traditional independent bagged spring bed net (such as adhesive, buckle, buckle, threading, etc.), or can adopt glue-free assembly and other assembly methods such as four-leaf clover-shaped ultrasonic welding.

[0036] The advantages of the present application are:

[0037] 1. Simple and reliable structure: under the premise of better independent bagged spring bed net stacking and combination effect of several different softness and hardness, the weight of the entire spring system can be greatly reduced, and the height of the spring system can be more conveniently adjusted. The production process is simplified, and the stretchability and structural stability of the spring are improved.

[0038] 2. Cost saving: reduces raw material consumption and labor costs in the production process, effectively reducing overall manufacturing costs.

[0039] 3. Durability and stability: the special and simple structure of the elastic system avoids problems such as jamming, misalignment, and wear caused by the stacking of several independent pocket springs with different hardness, enhancing durability.

[0040] 4. Low noise: the first layer is independently distributed and does not generate friction; the second and fourth layers have large core diameters but small contact surfaces; and the third layer has a small core diameter but good support. Each layer is distinct and does not interfere with the others, resulting in even lower noise.

[0041] 5. More personalized: although the elastic system is divided into five layers, each layer is distinct and has a clear function, and individualized sleep customization can be achieved by adjusting the diameter, core diameter, pitch, and number of turns of the five layers of springs according to customer needs.

[0042] 6. More scientific, environmentally friendly, and diverse assembly method: the utility model not only retains the traditional independent pocket spring bed net adhesive assembly method, but also through innovative design, completely realizes glue-free fixing, meeting environmental protection requirements. A multi-layer independent pocket spring bed core replaces and surpasses the traditional independent pocket spring bed net stack combination bed core.

[0043] 7. Strong comfort: through soft elasticity, it can quickly release human pressure, improve sleep experience, help users naturally adjust their sleep position in a deep sleep state, and solve the problem of lack of comfort in market four-leaf clover-shaped springs.

[0044] The above-described embodiments are merely examples of the utility model and do not limit the scope of the utility model's patent, and any equivalent structure or equivalent process conversion using the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the utility model's patent protection scope.

Claims

1. A mattress spring having a soft spring region, characterized by: The spring has a first soft spring area (11), a first buffer area (12) with a pitch and a core diameter larger than the first soft spring area (11), a supporting area (13) with a core diameter smaller or a pitch larger than the first buffer area (12), a second buffer area (14) with a mirror image structure of the first buffer area (12), and a second soft spring area (15) with a pitch larger than the first soft spring area (11).

2. A mattress spring having a soft spring region as claimed in claim 1 wherein, The first soft spring area (11) is a spring coil with a pitch and a core diameter increasing from small to large, and has at least two effective coils.

3. A mattress spring having a soft zone as defined in claim 2, wherein, The first buffer area (12) is a spring coil with a pitch and a core diameter increasing, and has at least two effective coils.

4. A mattress spring having a soft zone as defined in claim 3 wherein, The supporting area (13) is a spring coil, and has at least one effective coil.

5. A mattress spring having a soft zone as defined in claim 4 wherein, The second buffer area (14) is a spring coil with a pitch decreasing from large to small, and has at least two effective coils.

6. A mattress spring having a soft zone as defined in claim 5 wherein, The second soft spring area (15) is a spring coil with a pitch and a core diameter decreasing from large to small, and has at least two effective coils.

7. A mattress spring having a soft spring region, characterized by A spring for a mattress with a soft spring area, which has a first soft spring area (11A), a first buffer area (12A) with a pitch and a core diameter larger than the first soft spring area (11A), a supporting area (13A) with a core diameter smaller or a pitch larger than the first buffer area (12A), and a second buffer area (14A) with a mirror image structure of the first buffer area (11A).

8. A spring core having a soft bounce zone, characterized in that, The spring for a mattress with a soft spring area is wrapped by a cylindrical cloth bag (B).