Equipment for cleaning sediments at bottom of printing ink production tank

Abstract

Equipment for cleaning sediments at the bottom of a printing ink production tank comprises a base, a transversely-arranged bottom plate is fixedly installed in the middle of the base, and grooves used for containing the printing ink production tank are formed in the positions, on the two sides of the bottom plate, of the base; a transversely-arranged cross beam is installed on the bottom plate through a lifting driving device and a rotating driving device, a cleaning mechanism is installed on one side of the cross beam, a drainage mechanism is installed on the other side of the cross beam, and the cleaning mechanism comprises a cleaning pipeline vertically installed on the cross beam and a power device used for driving the cleaning pipeline to rotate. The bottom of the cleaning pipeline is communicated with a water spraying pipeline, water spraying nozzles are mounted at the bottom and the side part of the water spraying pipeline, and a rotating joint is mounted at the top of the cleaning pipeline; the drainage mechanism comprises a water suction pump installed on the cross beam, the water suction port end of the water suction pump is communicated with a water suction hose, and a balancing weight is installed at the other end of the water suction hose. The cleaning device has efficient cleaning capacity and good cleaning effect, and is time-saving, labor-saving and easy to operate.

Description

TECHNICAL FIELD

[0001] The utility model relates to ink production technical field especially an ink production tank bottom deposit cleaning equipment. BACKGROUND

[0002] In the ink production process, the ink production tank as the key equipment for storing and mixing ink, the cleanliness of its internal environment has a crucial influence on the quality and production efficiency of ink. However, due to the complex composition of ink and long time standing, a layer of difficult-to-clean deposit is often formed at the bottom of the ink production tank, which not only reduces the uniformity and stability of the ink, but also may cause blockage and wear of the ink production equipment, thereby affecting the continuity of ink production and product quality.

[0003] The traditional ink production tank bottom deposit cleaning method mainly relies on manual cleaning, which not only has low efficiency, but also has safety hazards, consumes time and effort, and is difficult to ensure the thoroughness and uniformity of cleaning, leaving cleaning dead angles and poor cleaning effect. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem in the prior art and provides an ink production tank bottom deposit cleaning equipment with efficient cleaning capacity and good cleaning effect, which is time-saving, labor-saving and easy to operate.

[0005] The technical problem solved by the utility model is solved by the following technical scheme. The utility model is an ink production tank bottom deposit cleaning equipment, which comprises a base, a horizontally arranged bottom plate fixedly installed in the middle of the base, and grooves for placing ink production tanks arranged on the base on both sides of the bottom plate; a horizontally arranged cross beam is installed on the bottom plate through a lifting drive device and a rotating drive device, a cleaning mechanism is installed on one side of the cross beam, and a drainage mechanism is installed on the other side of the cross beam, the cleaning mechanism comprises a cleaning pipeline vertically installed on the cross beam and a power device for driving the cleaning pipeline to rotate, a water spraying pipeline is communicated with the bottom of the cleaning pipeline, water spraying nozzles are installed on the bottom and side of the water spraying pipeline, and a rotary joint is installed on the top of the cleaning pipeline; the drainage mechanism comprises a water suction pump installed on the cross beam, a water suction hose is communicated with the water suction port end of the water suction pump, and a counterweight is installed on the other end of the water suction hose.

[0006] The technical problem solved by the utility model can be further solved by the following technical scheme. For the above-mentioned ink production tank bottom deposit cleaning equipment, the lifting drive device is a hydraulic cylinder, the rotating drive device is a stepping motor, the hydraulic cylinder is installed on the bottom plate, the stepping motor is installed on the piston rod end of the hydraulic cylinder through a support plate, the cross beam is installed on the support plate through a support shaft, a bearing and a bearing seat, and the motor shaft of the stepping motor is in transmission connection with the support shaft.

[0007] The technical problems to be solved by the utility model can be further realized by the following technical solutions, and for the ink production tank bottom sediment cleaning equipment, a guide rod is installed on the base, and a guide sleeve matched with the guide rod is arranged on the supporting plate.

[0008] The technical problems to be solved by the utility model can be further realized by the following technical solutions, and for the ink production tank bottom sediment cleaning equipment, the power device is a speed reducer motor, the cleaning pipeline is installed on the cross beam through bearings and bearing seats, and the motor shaft of the speed reducer motor is in transmission connection with the cleaning pipeline.

[0009] The technical problems to be solved by the utility model can be further realized by the following technical solutions, and for the ink production tank bottom sediment cleaning equipment, a water baffle cover matched with the ink production tank is further sleeved on the cleaning pipeline, the water baffle cover is fixedly connected with the cross beam through supporting springs, and an opening matched with the cleaning pipeline is arranged on the water baffle cover.

[0010] The technical problems to be solved by the utility model can be further realized by the following technical solutions, and for the ink production tank bottom sediment cleaning equipment, the rotating joint is externally connected with a water supply hose, and the water outlet end of the water suction pump is externally connected with a drainage hose.

[0011] The technical problems to be solved by the utility model can be further realized by the following technical solutions, and for the ink production tank bottom sediment cleaning equipment, the base is in the shape of a cuboid as a whole.

[0012] Compared with the prior art, the utility model realizes the comprehensive coverage and efficient cleaning of the cleaning mechanism on the bottom of the ink production tank through the precise cooperation of the lifting driving device and the rotating driving device, the power device drives the cleaning pipeline to rotate, the water spray nozzles on the water spray pipeline can spray water in all directions and uniformly, effectively flushing away the sediment on the tank bottom, greatly improving the cleaning efficiency, and this design not only saves manpower and time, but also ensures the thoroughness and uniformity of cleaning, providing a cleaner and more stable production environment for ink production. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a structural schematic view of the utility model;

[0014] Fig. 2 It is a use state view of the utility model. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0016] Referring to Figs. 1-2 The utility model provides a kind of ink production tank bottom sediment cleaning equipment, including base 1, the lateral setting bottom plate 2 of being fixedly installed in the middle part of base 1, the overall shape of base 1 is cuboid, it is convenient to stably support entire equipment, ensure the stability of equipment;The height and strength of bottom plate 2 are carefully designed, ensure that it can bear greater weight, recess 3 is provided on the base 1 of both sides of bottom plate 2, to be used for the quick, accurate placement of ink production tank 4;

[0017] Lateral setting crossbeam 7 is installed on bottom plate 2 by lifting drive arrangement 5, rotating drive arrangement 6, specifically, lifting drive arrangement 5 is hydraulic cylinder, rotating drive arrangement 6 is stepper motor, hydraulic cylinder is installed on bottom plate 2, stepper motor is installed on the piston rod end of hydraulic cylinder by support plate, crossbeam 7 is installed on support plate by support shaft, bearing and bearing seat, the motor shaft of stepper motor is transmission connection with support shaft by transmission gear, so as to drive crossbeam 7 to rotate by stepper motor as required, crossbeam 7 is driven to move up and down by hydraulic cylinder;

[0018] To ensure the stability when crossbeam 7 moves up and down, guide rod is installed on base 1, and guide sleeve cooperating with guide rod is provided on support plate.

[0019] Cleaning mechanism is installed on one side of crossbeam 7, for extending into ink production tank 4 to carry out cleaning operation, to remove the sediment at the bottom thereof, drainage mechanism is installed on the other side of crossbeam 7, for extending into cleaned ink production tank 4 to drain the wastewater after cleaning, cleaning mechanism and drainage mechanism are respectively arranged on both sides of crossbeam 7, so as to clean ink production tank 4 placed on the base 1 of both sides of bottom plate 2 respectively, when cleaning mechanism cleans one of ink production tank 4, drainage mechanism can drain the other ink production tank 4, and then crossbeam 7 is operated to move up and down, and rotates 180 °, drainage mechanism drains the ink production tank 4 cleaned by cleaning mechanism, and the ink production tank 4 after drainage is replaced by the next ink production tank 4 to be cleaned, which is cleaned by cleaning mechanism, so that cleaning and drainage can be operated simultaneously, which helps to improve efficiency;

[0020] Specifically, the cleaning mechanism comprises a cleaning pipe 8 vertically installed on the cross beam 7 and a power device 13 for driving the cleaning pipe 8 to rotate, a water spraying pipe 9 is communicated at the bottom of the cleaning pipe 8, water spraying nozzles 10 are installed at the bottom and the side of the water spraying pipe 9, and a rotary joint 14 is installed at the top of the cleaning pipe 8, the rotary joint 14 is externally connected with a water supply hose 15, so that the cleaning pipe 8, the water spraying pipe 9 and the water spraying nozzles 10 can be driven to rotate by the power device 13 as needed, and water spraying cleaning operation can be performed on the bottom sediment of the ink production tank 4; preferably, the power device 13 is a speed reducer motor, the cleaning pipe 8 is installed on the cross beam 7 through a bearing and a bearing seat, and the motor shaft of the speed reducer motor is in transmission connection with the cleaning pipe 8 through a transmission gear;

[0021] The water drainage mechanism comprises a water suction pump 18 installed on the cross beam 7, a water suction hose 16 is communicated at the water suction inlet end of the water suction pump 18, and a water drainage hose 19 is externally connected with the water outlet end of the water suction pump 18, so that the waste water generated after cleaning in the ink production tank 4 can be drained outwards by the water suction pump 18 in cooperation with the water suction hose 16 as needed; preferably, a counterweight 17 is installed at the other end of the water suction hose 16, the design of the counterweight 17 enables the water suction hose 16 to smoothly sink into the bottom of the ink production tank 4, and effectively suck away the sewage and sediments generated in the cleaning process, and preferably, the counterweight 17 is made of a rubber block.

[0022] In actual use, a water blocking cover 11 for cooperating with the ink production tank 4 is further sleeved on the cleaning pipe 8, the water blocking cover 11 is fixedly connected with the cross beam 7 through a supporting spring 12, and an opening cooperating with the cleaning pipe 8 is arranged on the water blocking cover 11, so that when the cleaning pipe 8 is inserted into the ink production tank 4, the water blocking cover 11 can tightly adhere to the tank opening, prevent cleaning water from splashing out, and ensure the cleaning effect.

[0023] Since the cross beam 7 only needs to be rotated clockwise by 180° or counterclockwise by 180° in actual use, the water supply hose 15 and the water suction hose 16 will not affect the rotation operation of the cross beam 7, and can ensure the normal operation of the water supply operation and the water suction operation.

[0024] The actual use process of the ink production tank bottom sediment cleaning equipment provided by the utility model is as follows:

[0025] I. Preparation

[0026] Equipment positioning: place the equipment in a suitable position to ensure that the base is stable and the bottom plate is vertical;

[0027] Connecting pipe: connect the water supply hose to the rotary joint to provide water source for the cleaning mechanism; connect the water drainage hose to the water outlet end of the water suction pump to drain the sewage;

[0028] Start the power supply: turn on the power of the equipment, ensure that the hydraulic cylinder, stepper motor, reduction motor and water suction pump can work normally;

[0029] II. Lifting and rotating

[0030] Rotary positioning: place the ink production tank to be cleaned in the base groove on both sides of the bottom plate, then start the stepper motor, drive the cross beam and its mechanism to rotate around the bottom plate through the transmission device, so that the cleaning pipeline moves directly above the ink production tank;

[0031] Lifting operation: start the hydraulic cylinder, extend its piston rod, drive the cross beam and its cleaning mechanism and drainage mechanism to descend, adjust the extension amount of the hydraulic cylinder to ensure the cleaning pipeline can be accurately inserted into the ink production tank;

[0032] III. Cleaning process

[0033] Sealing treatment: after the cleaning pipeline is inserted into the ink production tank, the water blocking cover tightly fits the tank opening to prevent cleaning water from splashing out;

[0034] Water jet cleaning: start the reduction motor to drive the cleaning pipeline to rotate, at the same time, open the water supply valve to make water spray out through the water jet pipeline and nozzle, clean the bottom and side wall of the ink production tank, the design of the nozzle ensures that the cleaning water can evenly cover the entire tank bottom and side wall, effectively removing the sediment;

[0035] IV. Drainage and recovery

[0036] After cleaning, drive the cross beam to insert the cleaning pipeline into the ink production tank on the other side of the bottom plate for cleaning operation, and insert the water suction hose into the cleaned ink production tank;

[0037] Start the water suction pump: after cleaning, start the water suction pump to suck the sewage and sediment in the ink production tank through the water suction hose, the design of the counterweight allows the water suction hose to smoothly sink to the bottom of the tank, ensuring the complete drainage of sewage and sediment;

[0038] Drainage treatment: the sucked sewage and sediment are discharged through the drainage hose to the designated position for subsequent treatment or recovery;

[0039] V. End and reset

[0040] Reset operation: after cleaning and drainage, turn off all power and valves, start the hydraulic cylinder to retract its piston rod, drive the cross beam and its mechanism to rise to the initial position;

[0041] Equipment inspection: conduct a comprehensive inspection and maintenance of the equipment to ensure the normal operation of each component and the long-term stability of the equipment.

[0042] In summary, the ink production tank bottom sediment cleaning equipment realizes effective cleaning of the ink production tank bottom and side wall sediment through precise lifting, rotating, cleaning and draining operations, and its efficient and stable working process provides strong support for ink production, improving production efficiency and quality.

Claims

1. A device for cleaning sediment at the bottom of an ink production tank, characterized in that: The system includes a base, with a horizontally arranged base plate fixedly installed in the middle of the base. Grooves for placing ink production containers are provided on both sides of the base plate. A horizontally arranged crossbeam is installed on the base plate via a lifting drive and a rotating drive. A cleaning mechanism is installed on one side of the crossbeam, and a drainage mechanism is installed on the other side. The cleaning mechanism includes a cleaning pipe vertically installed on the crossbeam and a power device for driving the cleaning pipe to rotate. A water spray pipe is connected to the bottom of the cleaning pipe, and spray nozzles are installed at the bottom and sides of the water spray pipe. A rotary joint is installed at the top of the cleaning pipe. The drainage mechanism includes a water pump installed on the crossbeam, with a water suction hose connected to the suction port of the water pump, and a counterweight installed at the other end of the water suction hose.

2. The ink production tank bottom sediment cleaning equipment according to claim 1, characterized in that: The lifting drive device is a hydraulic cylinder, and the rotary drive device is a stepper motor. The hydraulic cylinder is mounted on the base plate, and the stepper motor is mounted on the piston rod end of the hydraulic cylinder through a support plate. The crossbeam is mounted on the support plate through a support shaft, bearings, and bearing seats. The motor shaft of the stepper motor is connected to the support shaft for transmission.

3. The ink production tank bottom sediment cleaning equipment according to claim 2, characterized in that: A guide rod is installed on the base, and a guide sleeve that mates with the guide rod is provided on the support plate.

4. The ink production tank bottom sedimentation cleaning equipment according to claim 1, characterized in that: The power unit is a geared motor. The cleaning pipe is mounted on the crossbeam through bearings and bearing seats. The motor shaft of the geared motor is connected to the cleaning pipe in a transmission manner.

5. The ink production tank bottom sediment cleaning equipment according to claim 1, characterized in that: The cleaning pipe is also fitted with a water-blocking cover for use with ink production tanks. The water-blocking cover is fixedly connected to the crossbeam by a support spring, and the water-blocking cover has an opening for use with the cleaning pipe.

6. The ink production tank bottom sediment cleaning equipment according to claim 1, characterized in that: The rotary joint is connected to an external water supply hose, and the outlet end of the water pump is connected to an external drain hose.

7. The ink production tank bottom sediment cleaning equipment according to claim 1, characterized in that: The base is rectangular in shape.

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