Spare and accessory part assembling tool

By designing multi-workstation assembly fixtures for parts and components, and using a combination of horizontal and vertical bolts for fixing, the problems of high manpower consumption and high error rate in machining production workshops have been solved, achieving efficient, precise and versatile parts assembly.

CN223589178UActive Publication Date: 2025-11-25陕西建设钢构有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422521549.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-11-25
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The machining production workshop requires a lot of manpower to assemble parts. Manual assembly has a high error rate and the existing tooling has poor versatility and cannot adapt to materials with a wide variety of shapes.

Method used

Design a tooling for assembling spare parts that includes multiple working sections, each of which contains a platform and a limiting part. The spare parts are stably fixed by a combination of horizontal and vertical bolts.

Benefits of technology

It improves assembly efficiency and accuracy, reduces human error rate, enhances the versatility and applicability of tooling, and adapts to the clamping of various types and shapes of materials.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223589178U_ABST
    Figure CN223589178U_ABST
Patent Text Reader

Abstract

The utility model discloses a spare and accessory part assembling tool which comprises a plurality of operation parts evenly arranged on the surface of a support, each operation part comprises a carrying table arranged on the surface of the support, and the surface of each carrying table is provided with a limiting part; when a product is assembled or / and welded, the limiting part can be limited on the rectangular tube of the carrying table, and the bolts on the two sides and the upper side of the limiting part are tightened to realize fixation, so that the problems of deformation, time consumption and labor consumption in the product assembling and welding process are avoided, and the product is assembled and welded more accurately and conveniently; the clamp can also adapt to clamping of materials or spare and accessory parts of more varieties, shapes and sizes, and universality and applicability are improved; the labor burden is reduced on the whole, the error rate during manual assembly is reduced, and the assembly progress and efficiency are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of tooling technology, specifically to a tooling for assembling spare parts. Background Technology

[0002] In mechanical manufacturing, any device used to fix a workpiece in the correct position for machining or inspection can be called a tooling or fixture. In a broader sense, any device used to quickly, conveniently, and safely install a workpiece at any stage of the manufacturing process can be called a fixture or tooling. Examples include welding fixtures, inspection fixtures, assembly fixtures, machine tool fixtures, product assembly fixtures, and component assembly tooling.

[0003] Currently, machining workshops require a large amount of manpower to assemble parts. When manual assembly cannot keep up with the progress, more assembly manpower needs to be added. However, the error rate is often high during manual assembly, and overall, it is still impossible to guarantee the ideal assembly progress.

[0004] In addition, most existing tooling fixtures are designed as fixed-structure partitions or complex professional tooling fixtures. As a result, the tooling fixtures have poor versatility and limited uses, and cannot adapt to materials with a wide variety of shapes and sizes.

[0005] Therefore, a new tooling for assembling spare parts is needed to solve the above-mentioned technical problems. Utility Model Content

[0006] To address the aforementioned technical problems, this application provides a component assembly fixture, comprising: multiple working sections evenly arranged on the surface of a support, each working section including a platform disposed on the surface of the support, the platform surface being provided with a limiting portion; the limiting portion including a base plate symmetrically disposed on the surface of the platform, a first fastening plate and a second fastening plate being vertically disposed on adjacent end surfaces of the base plate, the surfaces of the first fastening plate and the second fastening plate being screwed with horizontal bolts; a limiting plate being movably connected to the top of the second fastening plate, a fastening block being fixedly disposed on the top of the first fastening plate, and a vertical bolt being screwed with the surface of the limiting plate.

[0007] In an embodiment of this application, a reserved groove is provided between the top of the first fastening plate and the fastening block, one end of the limiting plate is movably connected to the top of the second fastening plate by a positioning pin, and the other end of the limiting plate is connected to the reserved groove in cooperation with each other.

[0008] In the embodiments of this application, horizontal handles are provided at the ends of the horizontal bolts on the surfaces of the first fastening plate and the second fastening plate that are far apart from each other, and vertical handles are provided at the ends of the vertical bolts screwed onto the surface of the limiting plate that are far apart from the limiting plate.

[0009] In the embodiment of the present application, each of the carriers comprises a rectangular tube symmetrically arranged on the surface of the support, and the surface of the rectangular tube is symmetrically provided with the bottom plate at both ends; the support comprises an upper horizontal part arranged at the bottom of the rectangular tube, a support vertical part arranged at the middle line of the bottom surface of the upper horizontal part, and a lower horizontal part arranged at the other end of the support vertical part, which is used for stable placement on the ground, a table top or a desktop in use, and the rectangular tube can be two or more.

[0010] In the embodiment of the present application, a reinforcing rib plate is vertically arranged between the bottom plate and the first and second fastening plates, which is used for supporting or strengthening the strength of the limiting part or reducing the deformation amount in the fastening process.

[0011] Specifically, the fastening block is arranged at the upper end of the first fastening plate to form a reserved groove facing the direction of the positioning pin; the positioning pin is arranged at the upper end of the second fastening plate to form a vertical rotating shaft; the limiting plate is rotated to the reserved groove of the fastening block through the rotating shaft to form a spare part assembly space; one end of the limiting plate can also pass through the positioning pin through the pin hole, the positioning pin passes through the pin hole, and is used for cooperating with the rotation of the limiting plate; the other end of the limiting plate can be chamfered or rounded so as not to be hindered by the edge when being rotated to the reserved groove of the fastening block, and is more smoothly slid or clamped into the reserved groove; the screw hole on the limiting plate is a vertical hole, which is used for arranging the vertical bolt, and the vertical bolt is provided with a vertical handle; the working part comprises a square space formed by the vertical surface of the first and second fastening plates and the horizontal surface of the rectangular tube and the limiting plate, the horizontal handle is used for rotating and tightening the horizontal bolt in the horizontal direction of the working part, the vertical handle is used for rotating and tightening the vertical bolt in the vertical direction of the working part, and is used for realizing the fixation of spare parts; the reserved groove is a concave groove or an inverted L-shaped groove.

[0012] When the worker or user uses the tooling provided by the present application, the internal area space of the first fastening plate, the second fastening plate and the limiting plate is the main structure of the working part, after the product (or spare part) is placed on the space of the rectangular tube, the horizontal bolt (long bolt) on both sides is tightened to the side end of the product through the horizontal handle, the limiting plate is rotated into the inside of the fastening block, and then the vertical bolt (short bolt) is tightened to the top end of the product through the vertical handle, so as to realize the fixation.

[0013] The present application has the following beneficial effects:

[0014] When the assembly tool is used, the space on the rectangular pipe can be limited, the bolts on both sides and the upper side of the limiting part are tightened to realize fixation, the problems of deformation, time consumption and labor consumption in product assembly and welding are avoided, the product assembly and welding are more accurate and convenient, more varieties, shapes and sizes of materials or spare parts can be clamped to improve the universality and applicability, and the manpower burden is reduced, the error rate in manual assembly is reduced, and the assembly progress and efficiency are improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and do not limit the application. In the drawings:

[0016] Figure 1 The overall structure schematic diagram of the tool provided by the utility model is shown in the figure.

[0017] Figure 2 The overall structure schematic diagram of the tool provided by the utility model is shown in the figure.

[0018] Figure 3 The overall structure schematic diagram of the tool provided by the utility model is shown in the figure.

[0019] In the figure: 100, limiting part; 200, carrier; 300, support; 1, support vertical part; 2, rectangular pipe; 3, bottom plate; 4, reinforcing rib plate; 5, first fastening plate; 50, second fastening plate; 6, horizontal bolt; 7, horizontal handle; 8, fastening block; 9, limiting plate; 10, positioning pin; 11, vertical bolt. DETAILED DESCRIPTION

[0020] In order to make the technical solutions and advantages in the embodiments of the application clearer, the exemplary embodiments of the application are further described in detail below with reference to the drawings. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other without conflict.

[0021] In the process of implementing the application, the inventors found that a large amount of manpower is needed to assemble parts in a machining production workshop, and the manpower assembly obviously cannot keep up with the progress, so the burden is reduced by increasing the assembly manpower, but the error rate is high in manual assembly, which greatly affects the assembly progress.

[0022] In addition, various tooling racks in the prior art are mostly designed as fixed-structure partitions or complex-structure professional toolings, so that the toolings have poor versatility and single purpose and cannot adapt to materials with many types and large shape differences. In view of the above problems, the present application provides the following embodiments.

[0023] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 1 , the present application provides a tooling overall structure schematic view, Figure 2 , the present application provides a tooling one-view-angle component structure schematic view, Figure 3 , the present application provides a tooling component closed schematic view. The spare and accessory assembling tooling provided by the embodiment comprises: a plurality of operation parts arranged uniformly on the surface of a support 300, each of the operation parts comprises a loading table 200 arranged on the surface of the support 300, and a limiting part 100 is arranged on the surface of the loading table 200; the limiting part 100 comprises a bottom plate 3 symmetrically arranged on the surface of the loading table 200, a first fastening plate 5 and a second fastening plate 50 are vertically arranged on the surface of the adjacent one end of the bottom plate 3, and horizontal bolts 6 are screwed on the surface of the first fastening plate 5 and the second fastening plate 50; a limiting plate 9 is movably connected to the top of the second fastening plate 50, a fastening block 8 is fixedly arranged on the top of the first fastening plate 5, and vertical bolts 11 are screwed on the surface of the limiting plate 9; a reserved groove is arranged between the top of the first fastening plate 5 and the fastening block 8, one end of the limiting plate 9 is movably connected to the top of the second fastening plate 50 through a positioning pin 10, and the other end of the limiting plate 9 is connected to the reserved groove.

[0024] In one embodiment, the horizontal bolts 6 on the surface of the first fastening plate 5 and the second fastening plate 50 are provided with horizontal handles 7 at the ends away from each other, and the vertical bolts 11 screwed on the surface of the limiting plate 9 are provided with vertical handles at the ends away from the limiting plate 9.

[0025] In one embodiment, each of the loading tables 200 comprises a rectangular tube 2 symmetrically arranged on the surface of the support 300, the bottom plate 3 is symmetrically arranged at both ends of the surface of the rectangular tube 2, and the rectangular tube 2 can be two or more; the support 300 comprises an upper horizontal part arranged at the bottom of the rectangular tube 2, a support vertical part 1 is arranged at the middle line of the bottom surface of the upper horizontal part, and a lower horizontal part is arranged at the other end of the support vertical part 1. For example, the lower horizontal part can be directly placed on the ground, a table top or a desktop in use, so as to maintain a stable and horizontal state.

[0026] In one embodiment, the reinforcing rib plate 4 is vertically arranged between the bottom plate 3 and the first fastening plate 5 and the second fastening plate 50, which can be used to support or strengthen the strength of the limiting part 100, or reduce the deformation amount during fastening.

[0027] Specifically, for example, one end of the limiting plate 9 can be provided with a pin hole through which the positioning pin 10 is matched to rotate; the other end of the limiting plate 9 can also be provided with a chamfer or a round corner, so that it can be more smoothly slid or clamped into the reserved groove of the fastening block 8 without being hindered by the edge when rotating to the reserved groove.

[0028] Further, the screw hole on the limiting plate 9 is a vertical hole for arranging the vertical bolt 11, and the vertical bolt 11 is provided with a vertical handle; for example, the working part forms a square space with the vertical surface of the first fastening plate 5 and the second fastening plate 50 and the horizontal surface of the rectangular tube 2 and the limiting plate 9, the horizontal handle 7 is used to rotate and tighten the horizontal bolt 6 in the horizontal direction of the working part, and the vertical handle is used to rotate and tighten the vertical bolt 11 in the vertical direction of the working part, so as to realize the fixation of the accessories.

[0029] Further, the reserved groove is a concave groove or an inverted L-shaped groove; the bottom plate 3 and the first fastening plate 5 and the second fastening plate 50 are square flat structures, and are made of steel or hard rigid materials with a thickness of 5-30 mm; the reinforcing rib plate 4 is a right triangle flat structure, and is made of steel or hard rigid materials with a thickness of 5-30 mm; the surfaces of the horizontal handle 7 and the vertical handle can be provided with soft, anti-pollution and wear-resistant elastic materials.

[0030] The assembly tool provided by the embodiment can also be simply understood as including: a support vertical part 1, the top of the support vertical part 1 is provided with a rectangular tube 2, the rectangular tube 2 is provided with a bottom plate 3, the bottom plate 3 is provided with a reinforcing rib plate 4, one end of the reinforcing rib plate 4 is provided with a first fastening plate 5, the first fastening plate 5 is provided with a hole, the hole of the first fastening plate 5 is arranged with a horizontal bolt 6 of a longer bolt, the horizontal bolt 6 is provided with a horizontal handle 7, the horizontal bolt 6 is matched with the hole of the first fastening plate 5, one side (outer side) of the first fastening plate 5 is provided with a fastening block 8 above, one side (outer side) of the second fastening plate 50 is provided with a positioning pin 10 above, the positioning pin 10 is matched with a limiting plate 9, the limiting plate 9 is provided with a hole, the hole of the limiting plate 9 is arranged with a vertical bolt 11 of a shorter bolt, and the vertical bolt 11 is provided with a vertical handle.

[0031] The use process of the tool is as follows:

[0032] When the tool is used, the space inside the first fastening plate 5, the second fastening plate 50 and the limiting plate 9 arranged on the rectangular tube 2 is the main operation structure. After the user or worker places the product or spare part on the rectangular tube 2, the horizontal bolt 6 on both sides is tightened to the side end of the product through the horizontal handle 7, the limiting plate 9 is rotated to the inside of the fastening block 8 through rotation, the vertical bolt 11 is tightened to the top end of the product, and then the fixing is realized. Then, the spare part assembly or the next process can be stably and conveniently carried out.

[0033] Compared with the prior art, the beneficial effects of the embodiment are that during the assembly or / and welding of the spare part and the product, the limiting part 100 can be limited on the rectangular tube 2, the bolts on both sides and the upper side are tightened to realize the fixing, the problems of deformation, time consumption and labor consumption during the assembly and welding of the product are avoided, the assembly and welding of the product are more accurate and convenient, more varieties, shapes and sizes of materials or spare parts can be clamped to improve the universality and applicability, and the labor burden is also reduced in general, the error rate during the manual assembly is reduced, and the assembly progress and efficiency are improved.

[0034] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms “center”, “centerline”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0035] In addition, the terms “first” and “second” are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as “first” and “second” can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of “plurality” is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.

[0036] In the present application, unless otherwise explicitly specified and limited, the terms “mounting”, “connection”, “connection”, “fixing” and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or can be integrated; can be mechanical connection, or can be electrical connection or can communicate with each other; can be directly connected, or indirectly connected through an intermediate medium; can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0037] While the preferred embodiments of the application have been described, additional variations and modifications can be made to these embodiments by those skilled in the art once they have the benefit of the present disclosure without departing from the spirit and scope of the application. Accordingly, it is intended that the appended claims include all such modifications and variations as fall within the scope of the present application.

[0038] It is apparent that many modifications and variations of this application can be effected although only a few have been chosen for purposes of disclosure. Thus, it is intended that this application include all such modifications and variations as fall within the scope of the claims and their equivalents.

Claims

1. A kit for assembling a spare part, characterized in that Include: A plurality of uniform arrangement in the surface of the support (300) work department, each of the work department includes set in the surface of the support (300) table (200), the surface of the table (200) is provided with a limiting part (100); The limiting part (100) includes the bottom plate (3) symmetrically arranged on the surface of the table (200), the adjacent end surface of the bottom plate (3) is vertically provided with first fastening plate (5) and second fastening plate (50), respectively, the surface of the first fastening plate (5) and the second fastening plate (50) is screwed with horizontal bolt (6); The top of the second fastening plate (50) is movably connected with a limiting plate (9), the top of the first fastening plate (5) is fixedly provided with a fastening block (8), the surface of the limiting plate (9) is screwed with a vertical bolt (11), the first fastening plate (5) and the fastening block (8) between the top of the limiting plate (9) is provided with a reserved slot, one end of the limiting plate (9) is movably connected to the top of the second fastening plate (50) through the positioning pin (10), the other end of the limiting plate (9) is connected with the reserved slot.

2. The fastener assembly tool of claim 1, wherein: The surface of the first fastening plate (5) and the second fastening plate (50) is provided with horizontal bolt (6) which is away from each other, the end of the limiting plate (9) is screwed with a vertical bolt (11) which is away from the second fastening plate (50).

3. The fastener assembly tool of claim 1, wherein: Each of the table (200) includes a rectangular tube (2) symmetrically arranged on the surface of the support (300), the surface of the rectangular tube (2) is symmetrically provided with the bottom plate (3) at both ends.

4. The fastener assembly tool of claim 3, wherein: The support (300) includes an upper horizontal part arranged at the bottom of the rectangular tube (2), and a support vertical part (1) arranged at the middle line of the bottom surface of the upper horizontal part, and a lower horizontal part arranged at the other end of the support vertical part (1).

5. The fastener assembly fixture of claim 1, wherein: The bottom plate (3) and the first fastening plate (5) and the second fastening plate (50) are vertically provided with reinforcing rib plate (4).