Pearl wool composite pasting machine
By designing an EPE foam composite bonding machine, and utilizing heating melting and automated conveying technologies, the problem of insufficient EPE foam bonding strength is solved, achieving efficient bonding and molding, extending the service life of EPE foam, and improving product quality.
Patent Information
- Application Number
- CN202423302793.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing pearl cotton lacks bonding strength and is easily damaged by external impacts during transportation, affecting product quality and service life.
Design a pearl cotton composite bonding machine that achieves bonding and molding of pearl cotton through heating and melting and automated conveying, thereby enhancing the connection strength. The machine includes the coordinated operation of a frame, heating device, pick-and-place device and drive device.
It enables automated conveying, heating, melting, and bonding of pearl cotton, enhancing connection strength, extending service life, and improving product quality.
Smart Images

Figure CN223590136U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pearl wool production technical field especially relates to a pearl wool compound pasting machine. BACKGROUND
[0002] Pearl wool, namely polyethylene foamed cotton, it is a new type of environmental protection packing material, it is by low density polyethylene plastic through physical foaming produces innumerable independent bubble constitution, overcomes ordinary foamed glue fragile, deformation, recovery poor shortcoming, with water-proof and moisture-proof, shockproof, sound insulation, heat preservation, good plastic property, strong tenacity, cyclic reclamation, environmental protection and many other advantages, is the ideal alternative of traditional packing material. But the pearl wool of current is still deficient in the aspect of connection strength, is easy to be affected by external force impact and dispersed breakage in the transportation process, influence product quality and service life. SUMMARY
[0003] The utility model discloses to the deficiency of prior art, provide a pearl wool compound pasting machine, realize the automatic transportation of pearl wool, heating melting, adhesive forming work, effectively enhance the connection strength of pearl wool, prolong the service life, improve product quality.
[0004] To realize above-mentioned purpose, a pearl wool compound pasting machine of the utility model, including frame, first work table being arranged at frame, second work table being spaced apart with first work table, heating device being arranged between first work table and second work table, taking and placing device being movably arranged at frame and drive arrangement being driven connected with taking and placing device, taking and placing device moves back and forth between first work table, heating device, second work table three through the drive of drive arrangement, to make one pearl wool after heating melting and transported to another pearl wool and mutually adhesive forming.
[0005] Preferably, the heating device includes a bracket, a heat-conducting plate disposed on the bracket, and a heating tube disposed on the heat-conducting plate. The bracket is transversely disposed on both sides of the frame. The heat-conducting plate is provided with heat-conducting holes. The heat-conducting holes are arranged in a rectangular array.
[0006] Preferably, the frame is provided with a first material sensor on the side close to the first work table, and a second material sensor on the side close to the second work table.
[0007] Preferably, the taking and placing device includes a stand, a cavity movably disposed on the stand, a linear module drivingly connected with the cavity, a needle plate movably disposed in the cavity, and a lifting cylinder drivingly connected with the needle plate. The output end of the linear module is drivingly connected with the cavity. The bottom of the cavity is provided with a needle hole. The lifting cylinder drives the needle plate to pass through the needle hole and protrude out of the cavity.
[0008] Preferably, the cavity is provided with a guide sleeve, and the needle plate is provided with a guide rod in sliding connection with the guide sleeve.
[0009] Preferably, the driving device comprises a gear, a servo motor in driving connection with the gear, and a rack provided on the rack, the gear is in engagement with the rack, the servo motor is provided on the outer side of the stand, the bottom of the stand is provided with a sliding block, the rack is provided with a guide rail, and the sliding block is in sliding connection with the guide rail.
[0010] Preferably, the rack is provided with a controller, and the heating device, the taking and placing device, and the driving device are electrically connected with the controller.
[0011] The present application has the advantages that the pearl wool can be automatically transported, heated, melted, and bonded and formed, the connection strength of the pearl wool is effectively enhanced, the service life is prolonged, and the product quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a structural schematic view of the present application.
[0013] Fig. 2 It is a structural schematic view of the rack and the heating device of the present application.
[0014] Fig. 3 It is an exploded structural schematic view of the taking and placing device and the driving device of the present application.
[0015] The reference signs comprise:
[0016] 1 - rack 11 - first material sensor 12 - second material sensor
[0017] 13 - rack 14 - guide rail
[0018] 2 - first workbench 3 - second workbench
[0019] 4 - heating device 41 - support 42 - heat-conducting plate
[0020] 43 - heating tube 44 - heat-conducting hole
[0021] 5 - taking and placing device 51 - stand 52 - cavity
[0022] 53 - linear module 54 - needle plate 55 - lifting cylinder
[0023] 56 - needle hole 57 - guide sleeve 58 - guide rod
[0024] 59 - sliding block
[0025] 6 - driving device 61 - gear 62 - servo motor
[0026] 7 - controller. DETAILED DESCRIPTION
[0027] The utility model is described in detail below in combination with the drawings.
[0028] As Figs. 1 to 3 The utility model discloses a pearl wool composite pasting machine, including frame 1, set up in the first workstation 2 of frame 1, the second workstation 3 of interval setting of first workstation 2, set up between the heating device 4 of first workstation 2 and second workstation 3, the taking and placing device 5 of swing setting in frame 1 and the drive arrangement 6 of drive connection with taking and placing device 5, the taking and placing device 5 is driven to and fro between first workstation 2, heating device 4, second workstation 3 three through drive arrangement 6, to melt after one pearl wool and transport to another pearl wool on each other adhesion forming.
[0029] When working, one pearl wool is horizontally transported to the first workstation 2 by an external feeding mechanism, at the same time, another pearl wool is horizontally transported to the second workstation 3 by another external feeding mechanism, the taking and placing device 5 is driven to and fro between the first workstation 2, the heating device 4, the second workstation 3 three through the drive arrangement 6, so that the taking and placing device 5 picks up one pearl wool from the first workstation 2, the drive arrangement 6 drives the taking and placing device 5 to move to the position of heating device 4 and carries out heating melting work, then the drive arrangement 6 continues to drive the taking and placing device 5 to move to the position of the second workstation 3, and one pearl wool that has been heated and melted on the surface is formed on another pearl wool by the taking and placing device 5, so that two pearl wool adheres firmly to each other.In addition, the frame 1 can also be provided with a rolling type glue spreading machine, and the glue is rolled and coated on the surface of the pearl wool by the rolling type glue spreading machine, so as to facilitate the forming work of the pearl wool, since the rolling type glue spreading machine is prior art, the specific structure and working principle will not be repeated here.The utility model realizes the automatic transportation, heating melting, adhesion forming work of pearl wool, effectively enhances the connection strength of pearl wool, prolongs the service life, and improves the product quality.
[0030] The heating device 4 of the embodiment comprises a support 41, a heat-conducting plate 42 provided on the support 41, and a heating pipe 43 provided on the heat-conducting plate 42. The support 41 is transversely arranged on both sides of the rack 1. The heat-conducting plate 42 is provided with heat-conducting holes 44. The heat-conducting holes 44 are arranged in a rectangular array. Specifically, the heat-conducting plate 42 is transversely arranged on both sides of the rack 1 through the support 41. The plurality of heating pipes 43 are uniformly arranged in the heat-conducting plate 42. The plurality of heating pipes 43 are electrically connected with the power supply outside. The plurality of heat-conducting holes 44 are arranged in a rectangular array on the heat-conducting plate 42. The heat-conducting plate 42 has good uniform heat conduction performance. The heat generated by the plurality of heating pipes 43 is uniformly distributed on the heat-conducting plate 42 through the plurality of heat-conducting holes 44. The pearl wool is then rapidly heated and melted in multiple directions.
[0031] The rack 1 of the embodiment is provided with a first material sensor 11 near one side of the first workbench 2. The rack 1 is provided with a second material sensor 12 near one side of the second workbench 3. Specifically, when the first material sensor 11 accurately senses and detects the shielding of one pearl wool, a signal is immediately sent to the control system. The control system then issues corresponding work instructions to the driving device 6. The driving device 6 then drives the pick-and-place device 5 to pick and place one pearl wool. When the second material sensor 12 accurately senses and detects that one pearl wool is pressed and formed on another pearl wool, a signal is immediately sent to the control system. The control system then issues corresponding work instructions to the driving device 6. The driving device 6 then drives the pick-and-place device 5 to pick and place and move the two pearl wools after being pressed and formed. The detection accuracy is high.
[0032] The pick-and-place device 5 of the embodiment comprises a stand 51, a cavity 52 movably arranged on the stand 51, a linear module 53 drivingly connected with the cavity 52, a needle plate 54 movably arranged in the cavity 52, and a lifting cylinder 55 drivingly connected with the needle plate 54. The output end of the linear module 53 is drivingly connected with the cavity 52. The bottom of the cavity 52 is provided with a needle hole 56. The lifting cylinder 55 drives the needle plate 54 to pass through the needle hole 56 and protrude out of the cavity 52. Specifically, the linear module 53 drives the cavity 52 to move downward and close to the first workbench 2. As an optimization, the lifting cylinder 55 is provided with four lifting cylinders 55. The four lifting cylinders 55 are respectively located at the four corner positions of the cavity 52. The output ends of the four lifting cylinders 55 are all connected with the needle plate 54, so as to drive the needle plate 54 to move up and down. The plurality of needles of the needle plate 54 correspondingly pass through the needle hole 56 and protrude out of the cavity 52. The plurality of needles are used to stab into the pearl wool to smoothly pick up the pearl wool. When the plurality of needles correspondingly retract into the needle hole 56 and protrude into the cavity 52, the plurality of needles are away from the pearl wool to smoothly put down the pearl wool. The pearl wool is conveniently and smoothly picked and placed.
[0033] The cavity 52 of the embodiment is provided with a guide sleeve 57, and the needle plate 54 is provided with a guide rod 58 in sliding connection with the guide sleeve 57. Specifically, the needle plate 54 is in sliding connection with the guide sleeve 57 through the guide rod 58, so that the needle plate 54 moves stably and with small resistance in lifting relative to the cavity 52, and the guide effect is good.
[0034] The driving device 6 of the embodiment comprises a gear 61, a servo motor 62 in driving connection with the gear 61, and a rack 13 provided on the frame 1, the gear 61 is in engagement with the rack 13, the servo motor 62 is provided on the outer side of the stand 51, the bottom of the stand 51 is provided with a sliding block 59, the frame 1 is provided with a guide rail 14, and the sliding block 59 is in sliding connection with the guide rail 14. Specifically, as a preferred, two servo motors 62 are provided, and the two servo motors 62 are respectively located on the two sides of the stand 51, the servo motor 62 drives the gear 61 to rotate, the horizontal movement of the stand 51 along the frame 1 is realized through the mutual engagement between the gear 61 and the rack 13, the transmission structure composed of the gear 61 and the rack 13 has high transmission efficiency and good rotation precision, when the stand 51 moves horizontally along the frame 1, the stand 51 is in sliding connection with the guide rail 14 through the sliding block 59, so that the friction resistance is reduced, and the movement is stable and smooth.
[0035] The frame 1 of the embodiment is provided with a controller 7, and the heating device 4, the taking and placing device 5, and the driving device 6 are all in electrical connection with the controller 7. Specifically, the heating device 4, the taking and placing device 5, and the driving device 6 are all in electrical connection with the controller 7, the operating personnel can efficiently and accurately control the operation of each device through the controller 7, and the intelligent control degree is high.
[0036] The above is only a preferred embodiment of the utility model, and for ordinary skilled in the art, according to the idea of the utility model, the specific implementation mode and application range will be changed, and the content of the specification should not be understood as the limitation of the utility model.
Claims
1. A pearl wool composite pasting machine, characterized by: The application relates to a pearl wool forming device, which comprises a rack, a first workbench arranged on the rack, a second workbench arranged at intervals from the first workbench, a heating device arranged between the first workbench and the second workbench, a taking and placing device movably arranged on the rack, and a driving device drivingly connected with the taking and placing device.
2. The pearl wool composite pasting machine according to claim 1, characterized in that: The heating device comprises a support, a heat-conducting plate arranged on the support, and a heating pipe arranged on the heat-conducting plate.
3. The pearl wool composite pasting machine according to claim 1, characterized in that: The rack is provided with a first material sensor on one side close to the first workbench, and is provided with a second material sensor on one side close to the second workbench.
4. The pearl wool composite pasting machine according to claim 1, characterized in that: The taking and placing device comprises a stand, a cavity movably arranged on the stand, a linear module drivingly connected with the cavity, a needle plate movably arranged on the cavity, and a lifting cylinder drivingly connected with the needle plate.
5. The pearl wool composite pasting machine according to claim 4, characterized in that: The cavity is provided with a guide sleeve, and the needle plate is provided with a guide rod slidingly connected with the guide sleeve.
6. The pearl wool composite pasting machine according to claim 4, characterized in that: The driving device comprises a gear, a servo motor drivingly connected with the gear, and a rack arranged on the rack.
7. The pearl wool composite pasting machine according to claim 1, characterized in that: The rack is provided with a controller, and the heating device, the taking and placing device, and the driving device are electrically connected with the controller.