Manufacturing device for stainless steel inner wire

By designing a device for manufacturing stainless steel inner wires, and utilizing a transmission system and cutting equipment to achieve automated cutting, the problem of high labor intensity and low efficiency of manual cutting by workers is solved, thus improving production efficiency.

CN223616670UActive Publication Date: 2025-12-02JIANGYIN HUAJIANG GUIDE CABLE CO LTD
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Patent Information

Application Number
CN202423269860.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-02
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

During the brake line forming process, manual cutting by workers is labor-intensive and inefficient.

Method used

Design a device for manufacturing stainless steel inner wires, which uses a drive motor, a drive pulley, a driven pulley, a drive belt, a pulley assembly and a conveyor roller to transport the stainless steel inner wires, and uses a cutting cylinder and a cutting knife to automatically cut them.

Benefits of technology

It reduced the labor intensity of workers and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223616670U_ABST
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Abstract

The utility model discloses a stainless steel inner line manufacturing device which comprises a conveying base, the upper end of the conveying base is fixedly connected with a connecting frame, one side of the connecting frame is fixedly connected with a transmission motor, an output shaft of the transmission motor is fixedly connected with a driving belt wheel, and the upper end of the conveying base is rotationally connected with a driven belt wheel. A transmission belt is arranged on the surfaces of the driving belt wheel and the driven belt wheel, the lower ends of the driving belt wheel and the driven belt wheel are fixedly connected with belt wheel assemblies, the lower ends of the belt wheel assemblies are fixedly connected with a plurality of conveying rollers, and a conveying groove is formed in the conveying base in a penetrating mode. By arranging the transmission motor, the driving belt wheel, the driven belt wheel, the transmission belt, the belt wheel assembly and the conveying roller, the stainless steel inner wire is conveyed, the stainless steel inner wire is cut through the cutting air cylinder and the cutting knife, the stainless steel inner wire does not need to be held manually, the labor intensity is relieved, and the manufacturing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of brake line production equipment, specifically to a device for manufacturing stainless steel inner wires. Background Technology

[0002] Bicycle brake cables are essentially stainless steel inner wires. The manufacturing process mainly includes the following steps: Wire drawing: This is the initial step in the production process. A wire drawing machine is used to draw iron wire into a brake cable of a suitable diameter. Galvanizing: The drawn iron wire is galvanized, applying a layer of zinc to the surface to prevent rust and corrosion. Stretching: The stretching process ensures the brake cable achieves a certain uniformity and strength, guaranteeing that each brake cable has the same tensile strength. Forming: Finally, the forming process is performed to give the brake cable a fixed size and length to adapt to various types of bicycles.

[0003] When forming brake lines, workers often have to manually support the brake lines to complete the cutting process, which is labor-intensive and inefficient. Utility Model Content

[0004] The purpose of this utility model is to provide a device for manufacturing stainless steel inner wires, which can transport stainless steel inner wires through a drive motor, a drive pulley, a driven pulley, a drive belt, a pulley assembly, and a conveying roller, and cut the stainless steel inner wires through a cutting cylinder and a cutting blade. This eliminates the need for manual handling of the stainless steel inner wires, reducing labor intensity and improving production efficiency.

[0005] To achieve the above objectives, a device for manufacturing stainless steel inner wires is provided, comprising a conveyor base, a connecting frame fixedly connected to the upper end of the conveyor base, a drive motor fixedly connected to one side of the connecting frame, a drive pulley fixedly connected to the output shaft of the drive motor, a driven pulley rotatably connected to the upper end of the conveyor base, a drive belt provided on the surfaces of the drive pulley and the driven pulley, a pulley assembly fixedly connected to the lower ends of both the drive pulley and the driven pulley, and a plurality of conveying rollers fixedly connected to the lower end of the pulley assembly;

[0006] The conveyor seat has a conveying groove running through its interior. A mounting frame is fixedly connected to the upper end of the conveyor seat. A cutting cylinder is fixedly connected to the upper end of the mounting frame. A cutting blade is fixedly connected to the lower end of the cutting cylinder.

[0007] The connecting frame is an "L-shaped frame".

[0008] Mounting slots are provided on both sides of the conveying trough, and the pulley assembly and conveying roller are located in the mounting slots.

[0009] The lower end of the conveying roller is rotatably connected to the bottom wall of the mounting groove.

[0010] The conveying trough is equipped with a stainless steel inner line, which is located between the two conveying rollers.

[0011] The mounting bracket has grooves on both inner walls. A sliding rod is fixedly connected inside the groove, and a slider is slidably connected to the outer surface of the sliding rod. One side of the slider is fixedly connected to the side wall of the cutting blade.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This utility model discloses a device for manufacturing stainless steel inner wires. It is equipped with a drive motor, a drive pulley, a driven pulley, a drive belt, a pulley assembly, and a conveying roller to transport the stainless steel inner wires. The device uses a cutting cylinder and a cutting blade to cut the stainless steel inner wires. It eliminates the need for manual handling of the stainless steel inner wires, reducing labor intensity and improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a perspective view of a device for manufacturing a stainless steel inner wire according to the present invention.

[0015] Figure 2 This is a schematic diagram of the pulley assembly and conveyor roller of a stainless steel inner wire manufacturing device according to this utility model.

[0016] Figure 3 This is a cross-sectional view of the conveyor seat of a stainless steel inner wire manufacturing device according to this utility model.

[0017] Figure 4 For the present utility model Figure 1 An enlarged schematic diagram of the structure at point A in the middle.

[0018] In the diagram: 1. Conveyor seat; 2. Connecting frame; 3. Drive motor; 4. Drive pulley; 5. Driven pulley; 6. Drive belt; 7. Pulley assembly; 8. Conveyor roller; 9. Conveyor trough; 10. Mounting trough; 11. Stainless steel inner wire; 12. Mounting frame; 13. Cutting cylinder; 14. Cutting blade; 15. Slide groove; 16. Slide rod; 17. Slider. Detailed Implementation

[0019] Please see Figure 1-4This utility model provides a device for manufacturing stainless steel inner wires, including a conveyor seat 1, a connecting frame 2 fixedly connected to the upper end of the conveyor seat 1, a drive motor 3 fixedly connected to one side of the connecting frame 2, a drive pulley 4 fixedly connected to the output shaft of the drive motor 3, a driven pulley 5 rotatably connected to the upper end of the conveyor seat 1, a drive belt 6 provided on the surface of the drive pulley 4 and the driven pulley 5, and a pulley assembly 7 fixedly connected to the lower end of both the drive pulley 4 and the driven pulley 5. The pulley assembly 7 consists of six pulleys and three drive belts, and several conveying rollers 8 are fixedly connected to the lower end of the pulley assembly 7.

[0020] The conveyor seat 1 has a conveying groove 9 running through its interior. The upper end of the conveyor seat 1 is fixedly connected to the mounting frame 12, and the upper end of the mounting frame 12 is fixedly connected to the cutting cylinder 13. The lower end of the cutting cylinder 13 is fixedly connected to the cutting blade 14. By setting up a drive motor 3, a drive pulley 4, a driven pulley 5, a drive belt 6, a pulley assembly 7, and a conveying roller 8, the stainless steel inner wire 11 is conveyed. The stainless steel inner wire 11 is cut by the cutting cylinder 13 and the cutting blade 14. There is no need for manual handling of the stainless steel inner wire 11, which reduces labor intensity and improves production efficiency.

[0021] The connecting frame 2 is an "L-shaped frame". The conveying trough 9 has mounting grooves 10 on both sides. The pulley assembly 7 and the conveying roller 8 are located in the mounting grooves 10. The lower end of the conveying roller 8 is rotatably connected to the bottom wall of the mounting groove 10. The conveying trough 9 is provided with a stainless steel inner line 11, which is located between the two conveying rollers 8. The two inner walls of the mounting frame 12 are provided with sliding grooves 15. The sliding rod 16 is fixedly connected inside the sliding groove 15. The outer surface of the sliding rod 16 is slidably connected to a slider 17. One side of the slider 17 is fixedly connected to the side wall of the cutting blade 14. By setting the sliding groove 15, the sliding rod 16, and the slider 17, the cutting blade 14 is restricted to prevent it from deviating.

[0022] When in use, connect the power supply, place the stainless steel inner wire 11 into the conveying trough 9, start the drive motor 3, the drive motor 3 drives the drive pulley 4 to rotate, the drive pulley 4 drives the driven pulley 5 to rotate through the drive belt 6, the drive pulley 4 and the driven pulley 5 respectively drive the two sets of pulley assemblies 7 to rotate, and then drive the conveying roller 8 to rotate, conveying the stainless steel inner wire 11. Start the cutting cylinder 13, the cutting cylinder 13 drives the cutting blade 14 to descend, and cut the stainless steel inner wire 11.

Claims

1. A device for manufacturing stainless steel inner wires, characterized in that, The system includes a conveyor seat (1), a connecting frame (2) is fixedly connected to the upper end of the conveyor seat (1), a drive motor (3) is fixedly connected to one side of the connecting frame (2), a drive pulley (4) is fixedly connected to the output shaft of the drive motor (3), a driven pulley (5) is rotatably connected to the upper end of the conveyor seat (1), a drive belt (6) is provided on the surface of the drive pulley (4) and the driven pulley (5), a pulley assembly (7) is fixedly connected to the lower end of both the drive pulley (4) and the driven pulley (5), and several conveying rollers (8) are fixedly connected to the lower end of the pulley assembly (7). The conveying seat (1) has a conveying groove (9) through it. The upper end of the conveying seat (1) is fixedly connected to a mounting frame (12). The upper end of the mounting frame (12) is fixedly connected to a cutting cylinder (13). The lower end of the cutting cylinder (13) is fixedly connected to a cutting blade (14).

2. The apparatus for manufacturing a stainless steel inner wire as described in claim 1, characterized in that: The connecting frame (2) is an "L-shaped frame".

3. The apparatus for manufacturing a stainless steel inner wire as described in claim 1, characterized in that: The conveying groove (9) has mounting grooves (10) on both sides, and the pulley assembly (7) and conveying roller (8) are located in the mounting grooves (10).

4. The apparatus for manufacturing a stainless steel inner wire as described in claim 3, characterized in that: The lower end of the conveying roller (8) is rotatably connected to the bottom wall of the mounting groove (10).

5. The apparatus for manufacturing a stainless steel inner wire as described in claim 1, characterized in that: The conveying trough (9) is provided with a stainless steel inner line (11), which is located between the two conveying rollers (8).

6. The apparatus for manufacturing a stainless steel inner wire as described in claim 1, characterized in that: The mounting bracket (12) has two inner walls with grooves (15), and a sliding rod (16) is fixedly connected inside the groove (15). A slider (17) is slidably connected to the outer surface of the sliding rod (16). One side of the slider (17) is fixedly connected to the side wall of the cutting blade (14).