Deburring device for brake caliper bracket
By combining a protective cover, robotic arm, magnetic plate, fan and water spray system, the problem of debris splashing during the deburring process of brake caliper bracket is solved, achieving safe and efficient debris collection and cleaning, and protecting equipment and personnel.
Patent Information
- Application Number
- CN202423089642.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-16
AI Technical Summary
During the deburring process of brake caliper brackets, the grinding debris is prone to flying, causing equipment damage and personal injury. Existing equipment cannot effectively collect and handle this debris.
A deburring device was designed, comprising a protective cover, a robotic arm, a magnetic plate, a fan, and a water spray system. The protective cover blocks debris from splashing, the fan adsorbs and collects the debris, the magnetic plate adsorbs and scrapes the debris, and the water spray cleans the debris from the inner wall, thus achieving effective collection and cleaning of debris.
It effectively prevents debris from flying, protects equipment and personnel safety, achieves efficient collection and cleaning of debris, and reduces equipment maintenance workload.
Smart Images
Figure CN223617383U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brake caliper brackets, and in particular to a deburring device for brake caliper brackets. Background Technology
[0002] The brake caliper bracket is an important component in automotive disc brakes used to fix and mount the piston and brake pads. During the machining process of the brake caliper bracket, burrs will be generated on the edges of the holes, grooves and planes after machining by machining centers and milling machines, which will affect other components on the brake caliper bracket. Therefore, these burrs generated by machining must be removed during the production of brake caliper brackets.
[0003] Currently, deburring of brake caliper brackets is done manually or with automated equipment. During the process, a large amount of debris is generated due to the grinding, and the current processing equipment cannot handle the debris. The flying debris can easily enter the equipment and damage the parts, or enter the human body and cause harm. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a deburring device for a brake caliper bracket, thereby resolving the issues present in the prior art.
[0005] To achieve the above objectives, the present invention provides a deburring device for a brake caliper bracket, comprising: a workbench; a first conveyor belt and a second conveyor belt arranged opposite to each other at both ends inside the workbench, with a gap between the ends of the first conveyor belt and the second conveyor belt; a protective cover installed on the top of the workbench; a robotic arm installed inside the protective cover; and a deburring unit arranged inside the protective cover; a mounting groove is provided at the bottom of the protective cover, and a magnetic plate is hinged inside the mounting groove, with multiple filter holes provided on the magnetic plate; a fan is provided at the top of the protective cover, and the air outlet of the fan extends into the interior of the protective cover.
[0006] Furthermore, one end of the magnet plate is connected to the bottom of the protective cover via a snap fastener, and a scraper is slidably disposed on the magnet plate.
[0007] Furthermore, an air outlet box is arranged at the inner top of the protective cover, and multiple air outlets are opened at the bottom of the air outlet box. The air outlet end of the fan is connected to the air outlet box.
[0008] Furthermore, the inner top of the protective cover is provided with a hollow water spray box, the bottom of the water spray box is provided with multiple water outlets, the two ends of the water spray box are connected to branch pipes, and the free ends of the two branch pipes are connected to a water supply pipe.
[0009] Furthermore, the deburring unit includes: a motor housing installed inside one side of the protective cover; a motor installed inside the motor housing; a transmission shaft rotatably mounted on the outer wall of the motor housing and connected to the output end of the motor; and a grinding head fixedly mounted on one end of the transmission shaft.
[0010] Furthermore, a sliding groove is provided on one side of the inner side of the protective cover, and the motor housing is slidably connected to the sliding groove by a slider.
[0011] Furthermore, a cylinder is provided on the outer wall of the protective cover, and the output end of the cylinder extends into the interior of the slide groove and connects with the slider.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. During the grinding and deburring process, the protective cover can block the debris generated during grinding, preventing it from splashing out of the inside of the cover and thus protecting the equipment and personnel. At the same time, the fan is turned on, and the fan and the air box blow air into the inside of the protective cover, blowing the debris downwards and onto the magnetic plate. The magnetic plate attracts the debris, and the gas is discharged out through the filter holes, thus achieving the effect of collecting and storing the debris and preventing splashing. Opening the buckle and moving the magnetic plate makes it easy to clean the debris, and the scraper makes it easy for the staff to clean.
[0014] 2. The water source is connected to the water supply pipe, and then the water is transported to the inside of the spray tank through the branch pipe. The water is then sprayed outward from the spray tank and sprayed onto the inner wall of the protective cover. This can clean the debris adsorbed on the inner wall of the protective cover, making it convenient for staff to clean.
[0015] To better understand and implement this invention, the following detailed description is provided in conjunction with the accompanying drawings. Attached Figure Description
[0016] Figure 1 This is a first three-dimensional structural schematic diagram of this utility model;
[0017] Figure 2 This is a schematic diagram of the second three-dimensional structure of this utility model;
[0018] Figure 3 This is a partial structural schematic diagram of the present invention;
[0019] Figure 4 This is a schematic diagram of the internal structure of the protective cover in this utility model;
[0020] Figure 5 This is a partial structural schematic diagram of the protective cover in this utility model.
[0021] In the diagram: 1. Workbench; 2. Support leg; 3. First conveyor track; 4. Second conveyor track; 5. Protective cover; 6. Fan; 7. Water pipe; 8. Branch pipe; 9. Cylinder; 10. Magnet plate; 11. Motor box; 12. Motor; 13. Slide; 14. Drive shaft; 15. Grinding head; 16. Mounting slot; 17. Scraper; 18. Robotic arm; 19. Air outlet box; 20. Water spray box. Detailed Implementation
[0022] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, specific embodiments of this utility model are now described with reference to the accompanying drawings. However, the scope of protection of this utility model is not limited to the following description.
[0023] Reference Figure 1-5 As shown, a deburring device for a brake caliper bracket includes: a workbench 1; a first conveyor belt 3 and a second conveyor belt 4 arranged opposite to each other at both ends inside the workbench 1, with a gap between the ends of the first conveyor belt 3 and the second conveyor belt 4; a protective cover 5 installed on the top of the workbench 1; a robotic arm 18 installed inside the protective cover 5; and a deburring unit arranged inside the protective cover 5; a mounting groove 16 is provided at the bottom of the protective cover 5, and a magnetic plate 10 is hinged inside the mounting groove 16, with multiple filter holes on the magnetic plate 10; a fan 6 is provided at the top of the protective cover 5, with the air outlet of the fan 6 extending into the interior of the protective cover 5; one end of the magnetic plate 10 is connected to the bottom of the protective cover 5 by a snap fastener; a scraper 17 is slidably arranged on the magnetic plate 10; an air outlet box 19 is arranged at the top inner part of the protective cover 5, with multiple air outlets at the bottom of the air outlet box 19; and the air outlet of the fan 6 is connected to the air outlet box 19.
[0024] The present invention provides a technical solution in which, during use, the brake caliper bracket is placed on the first conveyor belt 3, and then the brake caliper bracket is transported to the inside of the protective cover 5 by the first conveyor belt 3. Then, the brake caliper bracket is held by the robotic arm 18 and the clamping manipulator installed on the robotic arm 18, and then moved to the deburring unit. The deburring unit grinds and removes burrs from the brake caliper bracket. After the deburring is completed, the brake caliper bracket is placed on the second conveyor belt 4 by the robotic arm 18 and then transported outward. During the deburring process, the protective cover 5 can block the debris generated during grinding, preventing it from splashing out of the interior of the protective cover 5, thus protecting the equipment and personnel. At the same time, the blower 6 is started, and the blower 6 and the air box 19 blow air into the interior of the protective cover 5, blowing the debris downwards and onto the magnetic plate 10. The magnetic plate 10 adsorbs the debris, and the gas is discharged outwards through the filter holes, thus achieving the effect of collecting and storing the debris and preventing splashing. After opening the buckle and moving the magnetic plate 10, it is easy to clean the debris. The scraper 17 makes it easy for the staff to clean.
[0025] Preferably, the inner top of the protective cover 5 is provided with a hollow water tank 20, the bottom of the water tank 20 is provided with multiple water outlets, the two ends of the water tank 20 are connected to branch pipes 8, and the free ends of the two branch pipes 8 are connected to a water supply pipe 7.
[0026] Specifically, water is connected to an external water source through water pipe 7, and then water is transported to the interior of water spray tank 20 through branch pipe 8. The water is then sprayed outward through water spray tank 20, and the sprayed water is sprayed onto the inner wall of protective cover 5, which can clean the debris adsorbed on the inner wall of protective cover 5, making it convenient for staff to clean.
[0027] Preferably, the deburring unit includes: a motor housing 11 installed inside one side of the protective cover 5; a motor 12 installed inside the motor housing 11; a drive shaft 14 rotatably installed on the outer wall of the motor housing 11 and connected to the output end of the motor 12; and a grinding head 15 fixedly installed on one end of the drive shaft 14.
[0028] A slide groove 13 is provided on one side of the inner side of the protective cover 5. The motor box 11 is slidably connected to the slide groove 13 by a slider. A cylinder 9 is provided on the outer wall of the protective cover 5. The output end of the cylinder 9 extends into the interior of the slide groove 13 and is connected to the slider.
[0029] Specifically, during deburring, the brake caliper bracket is moved to the grinding head 15 by the robotic arm 18, and then the motor 12 is started. The motor 12 drives the transmission shaft 14 to rotate, and the transmission shaft 14 drives the grinding head 15 to rotate. Grinding is performed by the grinding head 15. During grinding, the cylinder 9 can drive the motor housing 11 and the motor 12 to move, thereby adjusting the position of the grinding head 15 for easy adjustment during use.
[0030] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A deburring device for a brake caliper bracket, characterized in that, include: Workbench (1); The first conveyor track (3) and the second conveyor track (4) are arranged opposite to each other at both ends inside the workbench (1), and there is a gap between the ends of the first conveyor track (3) and the second conveyor track (4). A protective cover (5) is installed on the top of the workbench (1); The robotic arm (18) is installed inside the protective cover (5); And a deburring unit arranged inside the protective cover (5); The bottom of the protective cover (5) is provided with a mounting groove (16), and a magnet plate (10) is hinged inside the mounting groove (16). The magnet plate (10) is provided with multiple filter holes. A fan (6) is provided on the top of the protective cover (5), and the air outlet of the fan (6) extends into the interior of the protective cover (5).
2. The deburring device for a brake caliper bracket according to claim 1, characterized in that: One end of the magnet plate (10) is connected to the bottom of the protective cover (5) by a buckle, and a scraper (17) is slidably provided on the magnet plate (10).
3. The deburring device for a brake caliper bracket according to claim 1, characterized in that: An air outlet box (19) is arranged on the inner top of the protective cover (5). Multiple air outlets are opened at the bottom of the air outlet box (19). The air outlet end of the fan (6) is connected to the air outlet box (19).
4. The deburring device for a brake caliper bracket according to claim 1, characterized in that: The inner top of the protective cover (5) is provided with a hollow water spray tank (20). The bottom of the water spray tank (20) is provided with multiple water outlets. Both ends of the water spray tank (20) are connected to branch pipes (8). The free ends of the two branch pipes (8) are connected to a water supply pipe (7).
5. The deburring device for a brake caliper bracket according to claim 1, characterized in that, The deburring unit includes: The motor housing (11) is installed inside one side of the protective cover (5); The motor (12) is installed inside the motor housing (11); A drive shaft (14) is rotatably mounted on the outer wall of the motor housing (11) and connected to the output end of the motor (12); And a grinding head (15) fixedly mounted on one end of the drive shaft (14).
6. The deburring device for a brake caliper bracket according to claim 5, characterized in that: The protective cover (5) has a sliding groove (13) on one side inside, and the motor box (11) is slidably connected to the sliding groove (13) by a slider.
7. The deburring device for a brake caliper bracket according to claim 6, characterized in that: A cylinder (9) is provided on the outer wall of the protective cover (5), and the output end of the cylinder (9) extends into the interior of the slide groove (13) and is connected to the slider.