Automatic metal bar cutting and transporting device
By designing an automated metal rod cutting and transport device, the problem of inefficient cutting and transporting of existing devices has been solved, realizing automated cutting and transporting of metal rods and improving production efficiency and safety.
Patent Information
- Application Number
- CN202423286060.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing equipment is insufficient for efficient cutting and transporting of metal rods, affecting processing efficiency and product quality.
An automated metal bar cutting and transport device was designed, comprising a worktable, a linear module, a conveyor belt mechanism, a clamping mechanism, a cutting mechanism, and a feeding mechanism. The linear module drives clamping and cutting, the conveyor belt transports the metal bars, and the feeding mechanism enables automated cutting and transport of the metal bars.
It enables fully automated cutting and conveying of metal bars, improving production efficiency, ensuring the continuity and accuracy of the production process, and reducing labor intensity and operating costs.
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Figure CN223642855U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a transportation device, specifically an automated cutting and transportation device for metal rods. Background Technology
[0002] Metal bars are an indispensable raw material in industrial design, widely used in various industries and fields. The choice of material and specifications for metal bars varies depending on the product characteristics to meet different functional requirements. In mold processing, aluminum alloy bars are often chosen as raw materials. This is because aluminum alloys have good machinability, low density, are easy to process, and have excellent surface treatment properties, meeting the precision and surface quality requirements of molds. Furthermore, the corrosion resistance and high strength-to-weight ratio of aluminum alloy bars also make them an ideal material for mold manufacturing.
[0003] Steel bars are a common choice for connecting materials in building components. This is because steel bars have good rigidity and extremely high load-bearing capacity, meeting the safety requirements of building structures. Furthermore, steel bars have a high melting point and excellent fire resistance, making them an irreplaceable connecting material in the construction field. Especially in high-rise buildings and large-span structures, the mechanical properties and stability of steel bars are particularly outstanding.
[0004] The processing of metal bars is crucial in industrial design because it directly affects not only the quality of the final product but also the efficiency of the entire production process. The processing of metal bars requires cutting them into uniform lengths for transportation, a task that existing equipment struggles to perform. Utility Model Content
[0005] To solve the above-mentioned technical problems, the purpose of this utility model is to provide an automated metal rod cutting and transport device that can cut and transport metal rods.
[0006] The technical solution of this utility model is as follows:
[0007] An automated cutting and conveying device for metal bars, characterized in that it comprises:
[0008] A workbench (1) is provided with a first linear module (2) and a conveyor belt mechanism (5). The first linear module (2) is connected to a clamping mechanism (8) at its driving end. The conveyor belt (501) of the conveyor belt mechanism (5) is provided with multiple partitions (502). The clamping mechanism (8) is used to clamp one side of a metal rod (100). The other side of the metal rod (100) is placed between the two outermost partitions (502) on the upper part of the conveyor belt (501).
[0009] The workbench (1) is also provided with a second linear module (3), and the drive end of the second linear module (3) is connected to a cutting mechanism (4). The cutting mechanism (4) is used to cut the metal rod (100) into short metal rods (101) and transport them through the partition (502) on the conveyor belt (501).
[0010] The workbench (1) is also provided with a support plate (6), and a feeding trough (11) is provided on the workbench (1) at the lower part of the support plate (6). A feeding mechanism (7) for conveying the metal short rod (101) conveyed by the conveyor belt (501) to the lower part of the feeding trough (11) is connected to the workbench (1).
[0011] Furthermore, the feeding mechanism (7) includes a hydraulic cylinder (701) connected to the top of the support plate (6). An intermediate mounting plate (705) is connected to the housing of the hydraulic cylinder (701). Guide sleeves (704) are provided on both sides of the intermediate mounting plate (705). A guide rod (703) is slidably connected to the guide sleeve (704). The upper part of the guide rod (703) is connected through an upper mounting plate (702), and the lower part of the guide rod (703) is connected through a lower mounting plate (706). The driving end of the hydraulic cylinder (701) is connected to the lower mounting plate (706). The bottom of the lower mounting plate (706) is connected to a driving plate (708) through a lower connecting column (707). A rotating connecting plate (709) is rotatably connected to the side of the driving plate (708). A metal rod moving plate (710) for placing metal short rods (101) is connected to the front of the rotating connecting plate (709).
[0012] Furthermore, the lower mounting plate (706) is also connected to a first cylinder (711), the driving end of which is connected to the metal rod moving plate (710).
[0013] Furthermore, the cutting mechanism (4) includes a connecting plate (401) connected to the driving end of the second linear module (3), a motor (402) disposed on the connecting plate (401), and a cutting disc (403) disposed on the driving end of the motor (402).
[0014] Furthermore, the clamping mechanism (8) includes a placement plate (801) disposed at the driving end of the first linear module (2), a second cylinder (804) disposed on the placement plate (801), and a spur gear (805) connected to the driving end of the second cylinder (804); a gear mounting plate (806) is also disposed on the placement plate (801), a first rotating shaft (807) and a second rotating shaft (808) are rotatably disposed on the gear mounting plate (806), a first gear (8071) is disposed on the first rotating shaft (807), a second gear (8081) is disposed on the second rotating shaft (808), the first gear (8071) meshes with the second gear (8081), and the spur gear (805) meshes with the second gear (8081); a first clamping arm (8072) and a second clamping arm (8082) are also disposed opposite to each other on the first rotating shaft (807) and the second rotating shaft (808).
[0015] Furthermore, the placement plate (801) is provided with a first flange seat (802) and a second flange seat (803), and the spur gear (805) is slidably disposed within the first flange seat (802) and the second flange seat (803).
[0016] By means of the above solution, this utility model has at least the following advantages:
[0017] This device can achieve fully automatic cutting and conveying of metal rods.
[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the structure of this utility model. Figure 2 ;
[0022] Figure 3 This is a schematic diagram of the structure of this utility model. Figure 3 ;
[0023] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model;
[0024] In the picture:
[0025] 1-Workbench; 11-Discharge chute;
[0026] 2-First linear module;
[0027] 3-Second linear module;
[0028] 4-Cutting mechanism; 401-Connecting plate; 402-Motor; 403-Cutting disc;
[0029] 5-Conveyor belt mechanism; 501-Conveyor belt; 502-Baffle plate;
[0030] 6-Support plate;
[0031] 7-Feeding mechanism; 701-Hydraulic cylinder; 702-Upper mounting plate; 703-Guide rod; 704-Guide sleeve; 705-Intermediate mounting plate; 706-Lower mounting plate; 707-Lower connecting column; 708-Drive plate; 709-Rotating connecting plate; 710-Metal rod moving plate; 711-First cylinder;
[0032] 8-Clamping mechanism; 801-Placement plate; 802-First flange seat; 803-Second flange seat; 804-Second cylinder; 805-Column gear; 806-Gear mounting plate; 807-First rotating shaft; 8071-First gear; 8072-First clamping arm; 808-Second rotating shaft; 8081-Second gear; 8082-Second clamping arm. Detailed Implementation
[0033] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0034] See Figures 1-3 A preferred embodiment of the present invention provides an automated metal rod cutting and conveying device, comprising: a workbench 1, which is a flat plate. The workbench 1 is equipped with a first linear module 2 and a conveyor belt mechanism 5.
[0035] The first linear module 2 is a common linear module, such as a cylinder or motor-driven lead screw mechanism, and the conveyor belt mechanism 5 is a motor-driven conveyor belt mechanism.
[0036] The first linear module 2 is connected to a clamping mechanism 8 at its drive end. The first linear module 2 can drive the clamping mechanism 8 to move closer to or away from the conveyor belt mechanism 5. The conveyor belt 501 of the conveyor belt mechanism 5 is provided with multiple partitions 502. Two adjacent partitions 502 form a placement cavity. The clamping mechanism 8 is used to clamp one side of the metal rod 100. The other side of the metal rod 100 is placed between the two outermost partitions 502 on the upper part of the conveyor belt 501. In actual operation, when the metal rod 100 is located between the two outermost partitions 502, the conveyor belt mechanism 5 stops running and the clamping mechanism 8 clamps the metal rod 100.
[0037] The workbench 1 is also equipped with a second linear module 3. This second linear module 3 is a common linear module, such as a cylinder or motor-driven lead screw mechanism. A cutting mechanism 4 is connected to the drive end of the second linear module 3. The cutting mechanism 4 cuts the metal rod 100 into short metal rods 101, which are then conveyed via partitions 502 on the conveyor belt 501. Specifically, the cutting mechanism 4 includes a connecting plate 401 connected to the drive end of the second linear module 3, a motor 402 mounted on the connecting plate 401, and a cutting disc 403 mounted on the drive end of the motor 402. During operation, the second linear module 3 drives the motor 402 to approach the metal rod 100, and the cutting disc 403 cuts the metal rod 100 into short metal rods 101 located between the two partitions. After cutting, the conveyor belt mechanism 5 advances one placement cavity distance, the second linear module 3 drives the motor 402 to move backward, the first linear module 2 drives the clamping mechanism 8 to move one side of the metal rod 100 to the two outermost partitions 502 on the upper part of the conveyor belt 501, and then the clamping mechanism 8 releases the metal rod 100, the first linear module drives the clamping mechanism 8 to the initial position, and the clamping mechanism 8 clamps the metal rod 100 again.
[0038] A support plate 6 is also provided on the workbench 1. A feeding trough 11 is provided on the workbench 1 below the support plate 6. A feeding mechanism 7 is connected to the workbench 1 to transport the metal short bars 101 conveyed by the conveyor belt 501 to the lower part of the feeding trough 11. The feeding mechanism 7 includes a hydraulic cylinder 701 connected to the top of the support plate 6. An intermediate mounting plate 705 is connected to the housing of the hydraulic cylinder 701. Guide sleeves 704 are provided on both sides of the intermediate mounting plate 705. Guide rods 703 are slidably connected to the guide sleeves 704. The upper part of the guide rods 703 is connected through an upper mounting plate 702, and the lower part of the guide rods 703 is connected through a lower mounting plate 706. The drive end of the hydraulic cylinder 701 is connected to the lower mounting plate 706. The bottom of the lower mounting plate 706 is connected to a drive plate 708 through a lower connecting column 707. A rotating connecting plate 709 is rotatably connected to the side of the drive plate 708. A metal rod moving plate 710 for placing the metal short bars 101 is connected to the front of the rotating connecting plate 709.
[0039] The lower mounting plate 706 is also connected to a first cylinder 711, the drive end of which is connected to the metal rod moving plate 710. In the feeding mechanism 7, the lower mounting plate 706 can be driven downward by the hydraulic cylinder 701, thereby driving the metal rod moving plate 710 downward. The first cylinder 711 can then drive the metal rod moving plate 710 to rotate via the rotating connecting plate 709.
[0040] In actual operation, the first cylinder 711 drives the metal rod moving plate 710 to tilt upward at a certain angle, and the hydraulic cylinder 701 drives the metal rod moving plate 710 to one side below the conveyor belt mechanism 5. When the metal short rod 101 moves to the end after passing the conveyor belt mechanism 5, it will fall onto the metal rod moving plate 710 due to gravity. The hydraulic cylinder 701 drives the metal rod moving plate 710 to be located at the lower part of the feeding trough 11, and the first cylinder 711 drives the metal rod moving plate 710 to tilt downward at a certain angle, and the metal short rod 101 falls naturally.
[0041] The clamping mechanism 8 includes a placement plate 801 disposed at the drive end of the first linear module 2. A second cylinder 804 is disposed on the placement plate 801, and a spur gear 805 is connected to the drive end of the second cylinder 804. A gear mounting plate 806 is also disposed on the placement plate 801. A first rotating shaft 807 and a second rotating shaft 808 are rotatably disposed on the gear mounting plate 806. A first gear 8071 is disposed on the first rotating shaft 807, and a second gear 8081 is disposed on the second rotating shaft 808. The first gear 8071 meshes with the second gear 8081, and the spur gear 805 meshes with the second gear 8081. A first clamping arm 8072 and a second clamping arm 8082 are also disposed opposite to each other on the first rotating shaft 807 and the second rotating shaft 808. A first flange seat 802 and a second flange seat 803 are disposed on the placement plate 801, and the spur gear 805 is slidably disposed within the first flange seat 802 and the second flange seat 803. In the clamping mechanism 8, the second cylinder 804 drives the spur gear 805 to move back and forth. Since the spur gear 805 meshes with the second gear 8081 and the second gear 8081 meshes with the first gear 8071, the second gear 8081 and the first gear 8071 can rotate in opposite directions, thereby enabling the first clamping arm 8072 and the second clamping arm 8082 to move away from or closer to each other.
[0042] The working process of this device is as follows:
[0043] One end of the metal rod is located between the two outermost partitions of the conveyor belt mechanism, and the clamping mechanism clamps the metal rod.
[0044] The second linear module drives the cutting mechanism to cut the metal rod, forming a short metal rod located on the conveyor belt mechanism.
[0045] The conveyor belt mechanism moves the distance between two partitions, and there is no metal bar between the two outermost partitions of the conveyor belt mechanism.
[0046] The first linear module drives the clamping mechanism to feed the metal rod between the two outermost partitions. After the metal rod is placed between the two partitions, the clamping mechanism releases the metal rod. The first linear module drives the clamping mechanism to reset. When the metal rod is in the reset position, the clamping mechanism clamps the metal rod again. The second linear module then drives the cutting mechanism to cut the metal rod.
[0047] When the metal bar on the conveyor belt moves to the side of the unloading mechanism, the unloading mechanism moves the metal bar moving plate to the lower part of the conveyor belt mechanism through the hydraulic cylinder. At the same time, the first cylinder drives the metal bar moving plate to tilt upward at a certain angle, waiting for the metal bar to roll down onto the metal bar moving plate. The hydraulic cylinder drives the metal bar moving plate to move below the unloading trough, and the first cylinder drives the metal bar moving plate to tilt downward at a certain angle to unload the metal bar.
[0048] The advantages of this device are as follows:
[0049] Its high-efficiency and automated operation process is key. The clamping mechanism 8 of the first linear module 2 precisely controls the clamping and releasing of the metal rod 100, while the cutting mechanism 4 of the second linear module 3 achieves precise cutting of the metal rod, ensuring the continuity and accuracy of the production process. The multi-partition design of the conveyor belt mechanism 5 makes the conveying and positioning of the metal rod more stable, while the combined action of the hydraulic cylinder 701 and the first air cylinder 711 of the unloading mechanism 7 ensures the smooth descent and collection of the short metal rod 101. The entire device is compact in design, easy to operate, reduces manual intervention, improves production efficiency and safety, and simultaneously reduces labor intensity and operating costs.
[0050] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An automated cutting and conveying device for metal bars, characterized in that, include: A workbench (1) is provided with a first linear module (2) and a conveyor belt mechanism (5). The first linear module (2) is connected to a clamping mechanism (8) at its driving end. The conveyor belt (501) of the conveyor belt mechanism (5) is provided with multiple partitions (502). The clamping mechanism (8) is used to clamp one side of a metal rod (100). The other side of the metal rod (100) is placed between the two outermost partitions (502) on the upper part of the conveyor belt (501). The workbench (1) is also provided with a second linear module (3), and the drive end of the second linear module (3) is connected to a cutting mechanism (4). The cutting mechanism (4) is used to cut the metal rod (100) into short metal rods (101) and transport them through the partition (502) on the conveyor belt (501). The workbench (1) is also provided with a support plate (6), and a feeding trough (11) is provided on the workbench (1) at the lower part of the support plate (6). A feeding mechanism (7) for conveying the metal short rod (101) conveyed by the conveyor belt (501) to the lower part of the feeding trough (11) is connected to the workbench (1).
2. The automated cutting and conveying device for metal rods according to claim 1, characterized in that: The feeding mechanism (7) includes a hydraulic cylinder (701) connected to the top of the support plate (6). An intermediate mounting plate (705) is connected to the housing of the hydraulic cylinder (701). Guide sleeves (704) are provided on both sides of the intermediate mounting plate (705). A guide rod (703) is slidably connected to the guide sleeve (704). The upper part of the guide rod (703) is connected through an upper mounting plate (702), and the lower part of the guide rod (703) is connected through a lower mounting plate (706). The driving end of the hydraulic cylinder (701) is connected to the lower mounting plate (706). The bottom of the lower mounting plate (706) is connected to a driving plate (708) through a lower connecting column (707). A rotating connecting plate (709) is rotatably connected to the side of the driving plate (708). A metal rod moving plate (710) for placing metal short rods (101) is connected to the front of the rotating connecting plate (709).
3. The automated cutting and conveying device for metal rods according to claim 2, characterized in that: The lower mounting plate (706) is also connected to a first cylinder (711), and the driving end of the first cylinder (711) is connected to the metal rod moving plate (710).
4. The automated cutting and conveying device for metal rods according to claim 1, characterized in that: The cutting mechanism (4) includes a connecting plate (401) connected to the driving end of the second linear module (3), a motor (402) disposed on the connecting plate (401), and a cutting disc (403) disposed on the driving end of the motor (402).
5. The automated cutting and conveying device for metal rods according to claim 1, characterized in that: The clamping mechanism (8) includes a placement plate (801) disposed at the driving end of the first linear module (2), a second cylinder (804) disposed on the placement plate (801), and a spur gear (805) connected to the driving end of the second cylinder (804); a gear mounting plate (806) is also disposed on the placement plate (801), a first rotating shaft (807) and a second rotating shaft (808) are rotatably disposed on the gear mounting plate (806), a first gear (8071) is disposed on the first rotating shaft (807), a second gear (8081) is disposed on the second rotating shaft (808), the first gear (8071) meshes with the second gear (8081), and the spur gear (805) meshes with the second gear (8081); a first clamping arm (8072) and a second clamping arm (8082) are also disposed opposite to each other on the first rotating shaft (807) and the second rotating shaft (808).
6. The automated cutting and conveying device for metal bars according to claim 5, characterized in that: The placement plate (801) is provided with a first flange seat (802) and a second flange seat (803), and the spur gear (805) is slidably disposed in the first flange seat (802) and the second flange seat (803).