Furnace lining refractory castable structure
By introducing a design of stabilizing plates, pins, springs, bonding plates, and slots into the furnace lining refractory castable structure, the sealing plates can be easily replaced, solving the problem of high-temperature failure caused by the breakage of the sealing ring, reducing replacement costs, and extending the service life of the springs.
Patent Information
- Application Number
- CN202520025016.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing furnace lining refractory castable structures, the sealing rings are prone to breakage at high temperatures, leading to sealing failure and requiring the replacement of the entire connecting plate, which increases costs.
The design incorporates a stabilizing plate, pins, springs, bonding plates, and slots, making it easy to replace the sealing plate and avoiding the need to replace the entire connecting plate. Combined with isothermal quenching or shot peening, the strength and toughness of the springs are improved.
This technology enables easy replacement of the sealing plate, reduces replacement costs, and extends the service life of the spring by improving its treatment, thereby enhancing the stability and durability of the connection.
Smart Images

Figure CN223649692U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of castable technology, specifically to a furnace lining refractory castable structure. Background Technology
[0002] Castable refractories, also known as refractory castables, are granular and powdery materials made by adding a certain amount of binder to refractory materials. They have high fluidity and are monolithic refractory materials formed by casting. Compared with other monolithic refractory materials, they have higher binder and moisture content and better fluidity, so castable refractories have a wider range of applications.
[0003] Publication No. CN217005350U discloses a furnace lining refractory castable structure. The connecting plate is attached to the base, sealing ring, protective sleeve, and the outer side of the casting plate. The connecting plate can firmly and tightly connect the base, sealing ring, protective sleeve, and casting plate. However, this patent still has the following problems in actual use:
[0004] By attaching the connecting plate to the base, sealing ring, protective sleeve, and outer side of the casting plate, the connecting plate can firmly and tightly connect the base, sealing ring, protective sleeve, and casting plate. However, the sealing ring may break after prolonged use at high temperatures. This will prevent the sealing ring from sealing the connection between the first and second refractory castable structures. After the sealing ring breaks, the entire connecting plate needs to be replaced, which will increase the cost to some extent.
[0005] A furnace lining refractory castable structure is proposed to address the problems mentioned above. Utility Model Content
[0006] The purpose of this utility model is to provide a furnace lining refractory castable structure to solve the problem mentioned in the background art. Currently, the connecting plate is attached to the base, sealing hoop, protective sleeve and the outer side of the casting plate. The connecting plate can firmly and tightly connect the base, sealing hoop, protective sleeve and casting plate. However, the sealing hoop will break after long-term use at high temperature. This will cause the sealing hoop to fail to seal the connection between the first refractory castable structure and the second refractory castable structure. After the sealing hoop breaks, the entire connecting plate needs to be replaced, which will increase the cost to a certain extent.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a furnace lining refractory castable structure, comprising a base, a first refractory castable structure, and a second refractory castable structure, wherein a limiting ring is fixedly installed on the top surface of the base;
[0008] The connecting plate is fixedly installed with a plurality of bolts on one side of the surface, a sealing plate is installed on the other side of the surface near the middle of the connecting plate, a top plate is connected to the other side of the surface near the top of the connecting plate, and a lifting lug hole is formed in the surface of the connecting plate;
[0009] Further comprising:
[0010] The surface of the connecting plate is symmetrically installed with a stable plate on both sides;
[0011] The bottom surface of the stable plate is fixedly connected with a bolt;
[0012] The surface of the bolt is sleeved with a spring.
[0013] Preferably, the bottom surface of the spring is fixedly connected with a matching plate, the top surface of the spring is fixedly connected with the stable plate, and one side surface of the stable plate is connected with the connecting plate.
[0014] Preferably, the bolt and the matching plate are connected through, and the bottom surface of the matching plate is fixedly connected with the connecting plate.
[0015] Preferably, the bottom surface of the top plate is fixedly connected with a clamping block.
[0016] Preferably, the top surface of the first refractory castable structure is provided with a clamping groove, the clamping groove is connected with the clamping block, the bottom surface of the first refractory castable structure is fixedly connected with a clamping block, and the two sides of the second refractory castable structure are symmetrically provided with clamping grooves.
[0017] Preferably, the surface of the sealing plate is symmetrically provided with a plurality of insertion grooves around, and the insertion grooves are connected with the bolt.
[0018] Preferably, the top surface of the base is fixedly installed with a clamping plate in the middle, the clamping plate is connected with the clamping groove, and the clamping groove is connected with the clamping block.
[0019] Compared with the prior art, the beneficial effects of the utility model are: the refractory castable structure of the furnace lining is provided with a stable plate, a bolt, a spring, a matching plate and an insertion groove, so that when the damaged sealing plate is replaced, it is more convenient, and the entire connecting plate does not need to be replaced, thereby reducing the increase of cost to a certain extent, and the specific content is as follows:
[0020] 1. When the damaged sealing plate needs to be replaced, the firm plate is pulled, so that the firm plate can drive the movement of the latch, so that the latch is separated from the slot, so that the sealing plate can be detached from the connecting plate for replacement, and when the new sealing plate is installed, the sealing plate is placed at the recess of the connecting plate, the firm plate is loosened, the firm plate is restored to the original position under the action of the spring, and when the firm plate moves, the movement of the latch is driven to drop, so that the latch can pass through the abutment plate and the connecting plate and be inserted into the slot, so that the sealing plate can be installed, the cost increase is reduced to a certain extent, the spring can be isothermal quenched or shot blasted according to actual conditions, the toughness and durability of the spring are improved, and the service life of the spring is further improved.
[0021] 2. When the first refractory castable structure and the second refractory castable structure need to be connected together, the clamping block at the bottom of the first refractory castable structure is clamped with the clamping groove at the top of the second refractory castable structure, so that the first refractory castable structure and the second refractory castable structure are connected together, the bottom clamping groove of the second refractory castable structure is clamped with the clamping plate, so that the first refractory castable structure and the second refractory castable structure are connected together with the base, and the top plate and the limiting ring are fixedly installed with the connecting plate through the bolts, so that the stability of the connecting plate, the top plate and the sealing ring is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is an overall structure schematic view in the utility model;
[0023] Figure 2 It is an overall internal structure schematic view in the utility model;
[0024] Figure 3 It is a top plate structure schematic view in the utility model;
[0025] Figure 4 It is a first refractory castable structure structure schematic view in the utility model;
[0026] Figure 5 It is a second refractory castable structure structure schematic view in the utility model;
[0027] Figure 6 It is an A area enlarged structure schematic view in the utility model; Figure 2
[0028] Figure 7 The base top view structure schematic diagram of the utility model.
[0029] In the drawing: 1, base; 2, limiting ring; 3, connecting plate; 4, bolt; 5, sealing plate; 6, top plate; 7, lifting lug hole; 8, clamping block; 9, first refractory castable structure; 10, clamping groove; 11, clamping block; 12, stabilizing plate; 13, bolt; 14, spring; 15, fitting plate; 16, insertion slot; 17, clamping plate; 18, second refractory castable structure. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0031] Please refer to Figures 1-5 The utility model provides technical scheme: a furnace lining refractory castable structure, including base 1, first refractory castable structure 9 and second refractory castable structure 18, the top surface of base 1 is fixedly installed with limiting ring 2;The four around limiting ring 2 is fixedly installed with connecting plate 3, and the surface one side of connecting plate 3 is fixedly installed with a plurality of bolts 4, and the surface other side of connecting plate 3 close to the middle is installed with sealing plate 5, and the surface other side of connecting plate 3 close to the top is connected with top plate 6, and the surface of connecting plate 3 is provided with lifting lug hole 7;Still include: the surface both sides of connecting plate 3 are symmetrically installed with stabilizing plate 12;Wherein, the bottom surface of stabilizing plate 12 is fixedly connected with bolt 13 in the middle;Wherein, the surface of bolt 13 is provided with spring 14, as Figures 1-5 As shown, by setting stabilizing plate 12, bolt 13, spring 14, fitting plate 15 and insertion slot 16, when replacing damaged sealing plate 5, it can be more convenient, and the whole connecting plate 3 does not need to be replaced, thereby reducing the increase of cost to a certain extent.
[0032] The bottom surface of spring 14 is fixedly connected with fitting plate 15, the top surface of spring 14 is fixedly connected with stabilizing plate 12, the surface of stabilizing plate 12 is connected with connecting plate 3, bolt 13 is connected with fitting plate 15, and the bottom surface of fitting plate 15 is fixedly connected with connecting plate 3, as Figure 6As shown, when the damaged sealing plate 5 needs to be replaced, the secure plate 12 is pulled to drive the movement of the bolt 13, so that the bolt 13 is separated from the insertion slot 16, and the sealing plate 5 can be detached from the connecting plate 3 for replacement. When the new sealing plate 5 is installed, the sealing plate 5 is placed in the groove of the connecting plate 3, and then the secure plate 12 is loosened to restore the original position under the action of the spring 14. When the secure plate 12 moves, the bolt 13 is driven to move downward, so that the bolt 13 can pass through the abutting plate 15 and the connecting plate 3 and be inserted into the insertion slot 16, thereby enabling the sealing plate 5 to be installed. This reduces the increase in cost to some extent, and the spring 14 can be subjected to isothermal quenching or shot peening according to the actual situation, thereby improving the toughness and durability of the spring 14 and further prolonging the service life of the spring 14. The spring 14 is a tension spring in the prior art, and the elastic force of the tension spring is large.
[0033] The bottom surface of the top plate 6 is fixedly connected with a clamping block 8, the top surface of the first refractory castable structure 9 is provided with a clamping groove 10, the clamping groove 10 is clamped and connected with the clamping block 8, the bottom surface of the first refractory castable structure 9 is fixedly connected with a clamping block 11, the two sides of the second refractory castable structure 18 are symmetrically provided with clamping grooves 10, the surface of the sealing plate 5 is symmetrically provided with a plurality of insertion slots 16, the insertion slots 16 are clamped and connected with the bolts 13, the top surface of the base 1 is fixedly provided with a clamping plate 17 in the middle, the clamping plate 17 is clamped and connected with the clamping groove 10, and the clamping groove 10 is clamped and connected with the clamping block 11, as shown in Figure 3 、 4 , 5, 7, when the first refractory castable structure 9 and the second refractory castable structure 18 need to be connected together, the clamping block 11 at the bottom of the first refractory castable structure 9 is clamped with the clamping groove 10 at the top of the second refractory castable structure 18, so that the first refractory castable structure 9 and the second refractory castable structure 18 can be connected together. Meanwhile, the bottom clamping groove 10 of the second refractory castable structure 18 is clamped with the clamping plate 17, so that the first refractory castable structure 9 and the second refractory castable structure 18 can be connected together with the base 1. Meanwhile, the top plate 6 and the limiting ring 2 are fixedly installed between the connecting plate 3 by the bolts 4, so as to ensure the stability of the connecting plate 3, the top plate 6 and the sealing ring. The first refractory castable structure 9 and the second refractory castable structure 18 are both existing technologies and have the same working principle as the existing technologies.
[0034] Working principle: Before using the refractory castable structure of the furnace lining, the overall condition of the device needs to be checked to determine whether it can work normally. According to Figure 1 - Figure 5As shown, first, by setting the stable plate 12, the bolt 13, the spring 14, the fitting plate 15 and the slot 16, when the damaged sealing plate 5 needs to be replaced, the stable plate 12 is pulled to drive the movement of the bolt 13, so that the bolt 13 is separated from the slot 16, so that the sealing plate 5 can be detached from the connecting plate 3 for replacement, and when the new sealing plate 5 is installed, the sealing plate 5 is placed in the recess of the connecting plate 3, the stable plate 12 is loosened, and the stable plate 12 is restored to the original position under the action of the spring 14, and when the stable plate 12 moves, the bolt 13 is driven to move downward, so that the bolt 13 can pass through the fitting plate 15 and the connecting plate 3 and be inserted into the slot 16, so that the sealing plate 5 can be installed, thereby reducing the increase of cost to a certain extent, and the spring 14 can be isothermal quenched or shot blasted according to the actual situation, thereby improving the toughness and durability of the spring 14, thereby further improving the service life of the spring 14.
[0035] Second, by setting the first refractory castable structure 9, the second refractory castable structure 18, the connecting plate 3, the bolt 4, the top plate 6 and the clamping plate 17, when the first refractory castable structure 9 and the second refractory castable structure 18 need to be connected together, the clamping block 11 at the bottom of the first refractory castable structure 9 is clamped with the clamping groove 10 at the top of the second refractory castable structure 18, so that the first refractory castable structure 9 and the second refractory castable structure 18 are connected together, and the bottom clamping groove 10 of the second refractory castable structure 18 is clamped with the clamping plate 17, so that the first refractory castable structure 9 and the second refractory castable structure 18 are connected with the base 1, and the top plate 6 and the limiting ring 2 are fixed and installed with the connecting plate 3 through the bolt 4, thereby ensuring the stability of the connecting plate 3, the top plate 6 and the sealing ring.
[0036] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A furnace lining refractory castable structure, comprising a base (1), a first refractory castable structure (9), and a second refractory castable structure (18), wherein a limiting ring (2) is fixedly installed on the top surface of the base (1); A connecting plate (3) is fixedly installed around the limiting ring (2). Several bolts (4) are fixedly installed on one side of the surface of the connecting plate (3). A sealing plate (5) is installed on the other side of the surface of the connecting plate (3) near the middle. A top plate (6) is attached to the other side of the surface of the connecting plate (3) near the top. A lifting lug hole (7) is opened on the surface of the connecting plate (3). Its features are, Also includes: Stabilizing plates (12) are symmetrically installed on both sides of the surface of the connecting plate (3); Among them, a pin (13) is fixedly connected to the middle of the bottom surface of the stabilizing plate (12); Among them, a spring (14) is sleeved on the surface of the pin (13).
2. The furnace lining refractory castable structure according to claim 1, characterized in that: The bottom surface of the spring (14) is fixedly connected to the bonding plate (15), the top surface of the spring (14) is fixedly connected to the stabilizing plate (12), and one side surface of the stabilizing plate (12) is bonded to the connecting plate (3).
3. The furnace lining refractory castable structure according to claim 2, characterized in that: The pin (13) is connected through the bonding plate (15), and the bottom surface of the bonding plate (15) is fixedly connected to the connecting plate (3).
4. The furnace lining refractory castable structure according to claim 1, characterized in that: A locking block (8) is fixedly connected to the bottom surface of the top plate (6).
5. The furnace lining refractory castable structure according to claim 1, characterized in that: The top surface of the first refractory castable structure (9) is provided with a slot (10), which is engaged with a locking block (8). The bottom surface of the first refractory castable structure (9) is fixedly connected with a locking block (11), and the two sides of the second refractory castable structure (18) are symmetrically provided with slots (10).
6. The furnace lining refractory castable structure according to claim 1, characterized in that: The sealing plate (5) has several slots (16) symmetrically arranged around its surface, and the slots (16) are engaged with the pins (13).
7. The furnace lining refractory castable structure according to claim 1, characterized in that: A card plate (17) is fixedly installed in the middle of the top surface of the base (1). The card plate (17) is engaged with the card slot (10), and the card slot (10) is engaged with the card block (11).
Citation Information
Patent Citations
Furnace lining refractory castable structure
CN217005350U