Flow-through sorting device
By adopting a strip-shaped perforated air distribution plate and a multi-chamber partition plate structure in the through-flow sorting device, the problem of easy material jamming in the circular air distribution holes is solved, and the uniform distribution of air force and the sorting effect are improved.
Patent Information
- Application Number
- CN202423030024.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In existing through-flow sorting devices, circular air distribution holes are prone to material jamming, which affects the sorting effect.
The design adopts a strip-shaped perforated air distribution plate, with the length direction of the strip-shaped perforations being the same from the feed end to the discharge end. Multiple perforation groups are staggered and combined with multiple air chambers and partition plate structures to achieve uniform distribution and control of air force.
It improves the efficiency and accuracy of sorting, avoids material blockage, ensures uniform airflow distribution, increases the flow area, and improves the sorting effect.
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Figure CN223655522U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material sorting technical field, specifically, relate to a flow sorting device. BACKGROUND
[0002] At present, the flow sorting machine includes a sorting bed, a wind supply structure and a vibration generator, the vibration generator is arranged on the sorting bed, the wind supply device is arranged below the sorting bed and can blow to the sorting bed, the sorting bed is provided with a wind distribution plate, and the wind blown by the wind supply structure can be blown to the sorting bed through the wind distribution plate.
[0003] In the related art, the wind distribution plate is provided with a wind distribution hole, and the wind distribution hole is a circular hole, but it is found in practice that the circular hole is prone to material jamming, thereby affecting the sorting effect. UTILITY MODEL CONTENTS
[0004] The utility model mainly aims at providing a flow sorting device to solve the problem that the circular wind distribution hole in the related art is prone to material jamming, thereby affecting the sorting effect.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a flow sorting device, which comprises: a sorting bed, the sorting bed has a feeding end and a discharging end; a wind supply structure arranged below the sorting bed and communicated with the sorting bed; a first wind distribution plate arranged on the sorting bed, and a plurality of strip-shaped holes are arranged on the first wind distribution plate in an array, and the length direction of each strip-shaped hole is the same as the direction from the feeding end to the discharging end.
[0006] Further, the plurality of strip-shaped holes form a plurality of hole groups, a row of strip-shaped holes arranged along the width direction of the sorting bed form a hole group, and the plurality of hole groups are arranged in sequence in the direction from the feeding end to the discharging end, and the strip-shaped holes in any two adjacent hole groups are arranged in a staggered manner.
[0007] Further, the length of the strip-shaped hole is 2-10 times the width of the strip-shaped hole, and the width of the strip-shaped hole is greater than the lower limit of the particle size of the material to be sorted.
[0008] Further, the sorting bed is further provided with a first air chamber, the first air chamber is located below the first wind distribution plate, the wind supply structure is communicated with the first air chamber, a plurality of first partition plates are arranged in the first air chamber, the plurality of first partition plates are arranged adjacent to the first wind distribution plate, and the plurality of first partition plates are arranged at intervals in the direction from the feeding end to the discharging end.
[0009] Further, a wind guide channel is formed between the two adjacent first partition plates, and the wind guide channel is arranged in an inclined manner towards the discharging end.
[0010] Further, the first air chamber is further provided with a plurality of second partition plates, the plurality of first partition plates and the plurality of second partition plates are arranged one by one in correspondence, a first end of the second partition plate is connected with the corresponding first partition plate, and a second end of the second partition plate is connected with the inlet of the first air chamber.
[0011] Further, from the direction of the first air distribution plate to the first air chamber, the width of the first air chamber gradually decreases, and the corresponding first partition plate and the second partition plate are arranged at an obtuse angle or are parallel.
[0012] Further, the cross-flow sorting device further comprises a second air distribution plate and a third air distribution plate, the sorting bed is further provided with a second air chamber and a third air chamber, the air supply structure is communicated with the second air chamber and the third air chamber, from the feeding end to the discharging end, the third air distribution plate, the second air distribution plate and the first air distribution plate are sequentially arranged, the third air chamber, the second air chamber and the first air chamber are sequentially arranged, the third air chamber is correspondingly arranged with the third air distribution plate, and the second air chamber is correspondingly arranged with the second air distribution plate.
[0013] Further, the second air distribution plate comprises a filler structure and a plate body, the plate body is located above the filler structure, and a plurality of through holes are arranged on the plate body.
[0014] Further, the cross-flow sorting device further comprises a first discharging structure and a second discharging structure, the first discharging structure comprises a first discharging port and a first discharging wheel located in the first discharging port, the second discharging structure comprises a second discharging port and a second discharging wheel located in the second discharging port, the first discharging port and the second discharging port are arranged at intervals, the first discharging port is located between the second air distribution plate and the first air distribution plate, and the second discharging port is located between the first air distribution plate and the discharging end.
[0015] The technical scheme of the utility model is applied, the sorting bed has a feeding end and a discharging end. The air supply structure is arranged below the sorting bed and is communicated with the sorting bed. The first air distribution plate is arranged on the sorting bed, a plurality of strip-shaped holes are arranged on the first air distribution plate, and the length direction of the strip-shaped hole is the same as the direction from the feeding end to the discharging end. Through the above arrangement, the air supply structure blows air into the sorting bed and blows out through the strip-shaped holes on the first air distribution plate, thereby effectively realizing cross-flow sorting. The arrangement of the strip-shaped hole can increase the flow area and avoid material blockage, thereby improving the sorting effect. Therefore, the technical scheme of the application effectively solves the problem that the circular air distribution hole in the related art is prone to material blockage, thereby affecting the sorting effect. BRIEF DESCRIPTION OF DRAWINGS
[0016] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the specification explain the present application. The use of the same reference numbers in different drawings and / or the use of the same reference designators in the drawings and the description is intended to disclose an aspect, an implementation, an example, or an implementation that is common to multiple aspects. In the drawings:
[0017] Figure 1 a structure schematic view of an embodiment of the cross-flow sorting device according to the present application is shown;
[0018] Figure 2 a top view schematic view of the cross-flow sorting device of Figure 1 ;
[0019] Figure 3 a sectional view schematic view of the first air chamber of the cross-flow sorting device of Figure 1 ;
[0020] Figure 4 a sectional view schematic view of the second air chamber of the cross-flow sorting device of Figure 1 ;
[0021] Wherein, the above drawings include the following reference signs:
[0022] 10, sorting bed; 11, feed end; 12, discharge end; 13, first air chamber; 131, first partition plate; 132, air guide channel; 133, second partition plate; 14, second air chamber; 15, third air chamber; 20, air supply structure; 30, first air distribution plate; 31, strip-shaped hole; 40, second air distribution plate; 41, filler structure; 42, plate body; 421, through hole; 50, third air distribution plate; 60, first discharge structure; 61, first discharge port; 62, first discharge wheel; 70, second discharge structure; 71, second discharge port; 72, second discharge wheel. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be apparently and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without any creative labor are within the scope of protection of the present application.
[0024] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a presence of the features, steps, operations, devices, components and / or combinations thereof.
[0025] The relative arrangement of parts and steps, numerical expressions, and values set forth in the Examples are not intended to limit the scope of the present application unless otherwise specifically stated. Also, it is to be understood that the dimensions of the various parts shown in the drawings are not drawn to scale for the sake of convenience. Techniques, methods, and equipment known to those with ordinary skill in the relevant art can not be discussed in detail unless specifically stated, but should be considered part of the specification. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments can have different values. It should be noted that like reference numerals and letters refer to like items throughout the drawings, and thus, once an item is defined in one drawing, it need not be discussed further in subsequent drawings.
[0026] As Figure 1 and Figure 2 shown, in the present embodiment, the cross-flow sorting device includes a sorting bed 10, a wind supply structure 20, and a first air distribution plate 30. The sorting bed 10 has a feed end 11 and a discharge end 12. The wind supply structure 20 is arranged below the sorting bed 10 and communicates with the sorting bed 10. The first air distribution plate 30 is arranged on the sorting bed 10, and a plurality of strip-shaped holes 31 are arranged on the first air distribution plate 30, and the length direction of each strip-shaped hole 31 is the same as the direction from the feed end 11 to the discharge end 12.
[0027] By applying the technical solution of the present embodiment, the sorting bed 10 has a feed end 11 and a discharge end 12. The wind supply structure 20 is arranged below the sorting bed 10 and communicates with the sorting bed 10. The first air distribution plate 30 is arranged on the sorting bed 10, and a plurality of strip-shaped holes 31 are arranged on the first air distribution plate 30, and the length direction of each strip-shaped hole 31 is the same as the direction from the feed end 11 to the discharge end 12. Through the above arrangement, the wind supply structure 20 blows air into the sorting bed 10 and blows out through the strip-shaped holes 31 on the first air distribution plate 30, thereby effectively realizing cross-flow sorting. Moreover, the arrangement of the strip-shaped holes 31 can increase the flow area and avoid material blockage, thereby improving the sorting effect. Therefore, the technical solution of the present embodiment effectively solves the problem that the circular air distribution holes in the related art are prone to material blockage, which affects the sorting effect.
[0028] Specifically, through the above design, the cross-flow sorting device can uniformly distribute air to every corner of the sorting bed 10, effectively avoiding the common problem of uneven air distribution in traditional sorting devices, thereby improving the efficiency and accuracy of sorting. The cross-flow sorting device of the present embodiment is particularly suitable for processing materials with a wide particle size distribution, such as ores, coal, plastic particles, etc., and can realize large-scale material sorting in industrial production.
[0029] AsFigure 1 and Figure 2 As shown in
[0030] Specifically, the staggered arrangement of the hole groups can further optimize the wind distribution, making the wind more uniform on the sorting bed 10, and avoiding the problem of uneven sorting caused by excessive or insufficient local wind.
[0031] As shown in Figure 1 and Figure 2 In this embodiment, the length of the strip-shaped hole 31 is 2-10 times the width of the strip-shaped hole 31, and the width of the strip-shaped hole 31 is greater than the lower limit of the particle size of the material to be sorted. The above arrangement can ensure the area of the air outlet and avoid the occurrence of material jamming.
[0032] It should be noted that the length of the strip-shaped hole can be between 6mm and 17mm. Specifically, in this embodiment, the size of the strip-shaped hole 31 is 14mm, and of course, it can also be 7mm, 8mm, 9mm, 10mm, 11mm or other sizes.
[0033] It should be noted that the strip-shaped hole 31 of this size can provide sufficient wind force while avoiding excessive material dispersion caused by excessive wind force, maintaining the stable flow of the material on the sorting bed.
[0034] As shown in Figure 1 and Figure 3 In this embodiment, the sorting bed 10 is also provided with a first air chamber 13, which is located below the first air distribution plate 30. The air supply structure 20 is in communication with the first air chamber 13, and a plurality of first partition plates 131 are arranged in the first air chamber 13. The plurality of first partition plates 131 are arranged adjacent to the first air distribution plate 30, and the plurality of first partition plates 131 are arranged at intervals from the feed end 11 to the discharge end 12. The above arrangement can split the air, and then make the air blow to the first air distribution plate 30 more uniformly.
[0035] Specifically, by arranging the first air chamber 13 and the first partition plate 131, the distribution of the wind can be effectively controlled, so that the wind acts more uniformly on the sorting bed 10, improving the consistency and stability of the sorting.
[0036] In this embodiment, the angle between the first partition plate 131 and the horizontal plane is between 25° and 70°.
[0037] As shown in Figure 1 and Figure 3 In the embodiment, the air guide channel 132 is formed between two adjacent first partition plates 131 and is arranged obliquely towards the discharge end 12. The above arrangement can realize air blowing towards the discharge end 12, and in combination with the strip-shaped hole 31, can realize air blowing in the pulsation direction, thereby being more conducive to realizing the flow-through sorting process of the material in the pulsation process.
[0038] Specifically, the obliquely arranged air guide channel 132 can guide the air force along the direction of the material flow, which is conducive to the stable flow of the material and avoids the accumulation or uneven distribution of the material on the sorting bed 10, thereby improving the sorting efficiency.
[0039] As shown in Figure 1 and Figure 3 In the embodiment, a plurality of second partition plates 133 are further arranged in the first air chamber 13, and the plurality of first partition plates 131 and the plurality of second partition plates 133 are arranged one by one, the first end of the second partition plate 133 is connected with the corresponding first partition plate 131, and the second end of the second partition plate 133 is connected with the inlet of the first air chamber 13. The arrangement of the second partition plate 133 can realize the division of the air at the inlet end of the first air chamber 13, thereby making the division effect better.
[0040] That is, by arranging the second partition plate 133, the control of the air force can be further refined, the distribution of the air force is more uniform, and the sorting precision is improved.
[0041] As shown in Figure 1 and Figure 3 In the embodiment, the width of the first air chamber 13 gradually decreases from the first air distribution plate 30 to the first air chamber 13, and the corresponding first partition plate 131 and the second partition plate 133 are arranged at an obtuse angle or in parallel. The above arrangement can ensure the uniformity of the air and can ensure that the air guide channel 132 blows towards the discharge end.
[0042] In the embodiment, the gradual decrease of the width of the first air chamber 13 and the obtuse angle or parallel arrangement between the first partition plate 131 and the second partition plate 133 can make the air force form a gradual distribution on the sorting bed 10, which has a remarkable sorting effect on the treatment of mixed materials. When treating such materials, layering and separation are particularly important, and this design can effectively improve the sorting precision and efficiency.
[0043] Currently, most existing air classification equipment uses a porous air distribution plate with uniform apertures (1.5-17mm). However, in actual classification processes, different stages require different air velocities and uniform air distribution mechanisms, and a porous air distribution plate with uniform apertures cannot meet the requirements for efficient air distribution. At the product inlet, the low air velocity cannot fully loosen and stratify the material, and the sudden increase in material can lead to bed compaction. At the discharge stage, the high air velocity causes back-mixing of the stratified material, worsening the classification effect. In the through-flow classification section, the air holes perpendicular to the bed surface cannot guarantee the highest efficiency of through-flow.
[0044] To solve the above-mentioned technical problems, such as Figure 1 As shown, in this embodiment, the through-flow sorting device further includes a second air distribution plate 40 and a third air distribution plate 50. The sorting bed 10 is also equipped with a second air chamber 14 and a third air chamber 15. The air supply structure 20 is connected to both the second air chamber 14 and the third air chamber 15. From the feed end 11 to the discharge end 12, the third air distribution plate 50, the second air distribution plate 40, and the first air distribution plate 30 are arranged sequentially. Similarly, the third air chamber 15, the second air chamber 14, and the first air chamber 13 are arranged sequentially. The third air chamber 15 corresponds to the third air distribution plate 50, and the second air chamber 14 corresponds to the second air distribution plate 40. This arrangement allows for targeted air supply for different sorting stages on the sorting bed 10, thereby improving the sorting effect and efficiency.
[0045] The second air distribution plate 40 and the third air distribution plate 50 can have round holes or elongated holes, but the hole diameter on the second air distribution plate 40 and the third air distribution plate 50 is smaller than the hole diameter on the first air distribution plate 30.
[0046] like Figure 1 and Figure 4 As shown, in this embodiment, the second air distribution plate 40 includes a packing structure 41 and a plate body 42. The plate body 42 is located above the packing structure 41, and a plurality of through holes 421 are arranged in an array on the plate body 42. The above arrangement can improve the uniformity of the air outlet.
[0047] Specifically, the second air distribution plate 40 can achieve fine adjustment of the wind force through the packing structure 41 and the multiple through holes 421 provided on the plate body 42. The packing structure 41 can adjust the magnitude and direction of the wind force, thereby improving the flexibility and adaptability of sorting.
[0048] In this embodiment, the packing structure consists of a support and packing. The packing is a low-density, lightweight material with a particle size larger than the aperture of the through hole 421. The support is used to support the packing and prevent the packing from leaking into the air supply structure 20.
[0049] like Figure 1As shown, in this embodiment, the through-flow sorting device further includes a first discharge structure 60 and a second discharge structure 70. The first discharge structure 60 includes a first discharge port 61 and a first discharge wheel 62 located within the first discharge port 61. The second discharge structure 70 includes a second discharge port 71 and a second discharge wheel 72 located within the second discharge port 71. The first discharge port 61 and the second discharge port 71 are spaced apart. The first discharge port 61 is located between the second air distribution plate 40 and the first air distribution plate 30, and the second discharge port 71 is located between the first air distribution plate 30 and the discharge end 12. The aforementioned first discharge structure 60 and second discharge structure 70 can achieve the sorting of materials with different particle sizes, thereby improving the sorting quality.
[0050] like Figure 1 As shown, in this embodiment, the air supply structure 20 includes a main air supply pipe and multiple branch air supply pipes. The main air supply pipe is connected to multiple branch air supply pipes, which are respectively connected to the first air chamber 13, the second air chamber 14, and the third air chamber 15. The multiple branch air supply pipes are equipped with manual air valves and pulsating air valves. The manual air valves are used to adjust the magnitude of the pulsating air velocity in the branch air supply pipes, and the pulsating air valves are used to adjust the pulsating period and the magnitude of the pulsating air velocity.
[0051] The flow separation device also includes a flow discharge device located at the far end of the air supply structure 20, which is used to discharge the material that flows through the strip hole 31 on the first air distribution plate 30.
[0052] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0053] For purposes of the description hereinafter, spatial relative terms, such as "above", "below", "upper", "lower", and the like, can be used to describe the relative position of one element or feature to another as illustrated in the figures. It will be understood that the spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Well, the spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0054] In addition, it needs to be explained that the use of "first", "second" and the like words to limit the parts, only for the convenience of the corresponding parts for the distinction, such as no other declaration, the above words have no special meaning, therefore can not be understood as the restriction of the scope of protection of the utility model.
[0055] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A flow separation device, characterized in that, include: A sorting bed (10) having a feed end (11) and a discharge end (12); An air supply structure (20) is disposed below the sorting bed (10) and communicates with the sorting bed (10); A first air distribution plate (30) is disposed on the sorting bed (10). A plurality of strip holes (31) are arranged in an array on the first air distribution plate (30). The length direction of each strip hole (31) is the same as the direction from the feed end (11) to the discharge end (12).
2. The through-flow sorting device according to claim 1, characterized in that, Multiple strip holes (31) form multiple hole groups. A row of strip holes (31) arranged along the width direction of the sorting bed (10) forms a hole group. Multiple hole groups are arranged sequentially along the direction from the feed end (11) to the discharge end (12). The strip holes (31) in any two adjacent hole groups are staggered.
3. The through-flow sorting device according to claim 1, characterized in that, The length of the strip hole (31) is 2-10 times the width of the strip hole (31), and the width of the strip hole (31) is greater than the lower limit of the particle size of the material to be sorted.
4. The through-flow sorting device according to claim 1, characterized in that, The sorting bed (10) is also provided with a first air chamber (13), which is located below the first air distribution plate (30). The air supply structure (20) is connected to the first air chamber (13). The first air chamber (13) is provided with a plurality of first partition plates (131), which are arranged adjacent to the first air distribution plate (30). The plurality of first partition plates (131) are spaced apart from the feed end (11) to the discharge end (12).
5. The through-flow sorting device according to claim 4, characterized in that, An air guide channel (132) is formed between two adjacent first partition plates (131), and the air guide channel (132) is inclined toward the discharge end (12).
6. The through-flow sorting device according to claim 4, characterized in that, The first air chamber (13) is also provided with a plurality of second partition plates (133). The plurality of first partition plates (131) and the plurality of second partition plates (133) are provided in a one-to-one correspondence. The first end of the second partition plate (133) is connected to the corresponding first partition plate (131), and the second end of the second partition plate (133) is connected to the inlet of the first air chamber (13).
7. The through-flow sorting device according to claim 6, characterized in that, In the direction from the first air distribution plate (30) to the first air chamber (13), the width of the first air chamber (13) gradually decreases, and the corresponding first partition plate (131) and second partition plate (133) are arranged at an obtuse angle or in parallel.
8. The through-flow sorting device according to claim 4, characterized in that, The flow sorting device further includes a second air distribution plate (40) and a third air distribution plate (50). The sorting bed (10) is also provided with a second air chamber (14) and a third air chamber (15). The air supply structure (20) is connected to both the second air chamber (14) and the third air chamber (15). In the direction from the feed end (11) to the discharge end (12), the third air distribution plate (50), the second air distribution plate (40) and the first air distribution plate (30) are arranged in sequence. The third air chamber (15), the second air chamber (14) and the first air chamber (13) are arranged in sequence. The third air chamber (15) is correspondingly arranged with the third air distribution plate (50), and the second air chamber (14) is correspondingly arranged with the second air distribution plate (40).
9. The through-flow sorting device according to claim 8, characterized in that, The second air distribution plate (40) includes a packing structure (41) and a plate body (42). The plate body (42) is located above the packing structure (41), and a plurality of through holes (421) are arranged in an array on the plate body (42).
10. The through-flow sorting device according to claim 8, characterized in that, The flow separation device further includes a first discharge structure (60) and a second discharge structure (70). The first discharge structure (60) includes a first discharge port (61) and a first discharge wheel (62) located in the first discharge port (61). The second discharge structure (70) includes a second discharge port (71) and a second discharge wheel (72) located in the second discharge port (71). The first discharge port (61) and the second discharge port (71) are spaced apart. The first discharge port (61) is located between the second air distribution plate (40) and the first air distribution plate (30). The second discharge port (71) is located between the first air distribution plate (30) and the discharge end (12).