Multifunctional chaplet surface powerful defoaming corrosion-resistant treatment device

Abstract

The utility model provides a multifunctional chaplet surface strong defoaming corrosion-resistant treatment device, which relates to the technical field of chaplet production equipment and comprises a box body, the box body is of a rectangular cavity structure, a partition plate is arranged in a cavity of the box body, a first cleaning pool is arranged on the left side of the partition plate, and a second cleaning pool is arranged on the right side of the partition plate; three water guide pipes are arranged on the box body and are distributed in parallel, in the conveying and washing process, through the distribution characteristic of the first conveying frame and the second conveying frame, chaplet workpieces can turn over and fall onto the second conveying frame, and in cooperation with washing of a spray head above, oil stains and sweeps on the surfaces of chaplets can be comprehensively removed; the chaplet surface defoaming and corrosion-resistant treatment device is simple in structure and convenient to operate, guarantees cleanness of the surface of the chaplet, effectively improves cleaning efficiency, and solves the problems that when an existing chaplet surface defoaming and corrosion-resistant treatment device is used, greasy dirt and sweeps on the surface of the chaplet need to be washed, the chaplet is usually overturned and cleaned manually, operation is tedious and labor-consuming, and the labor intensity of workers is increased.

Description

Technical Field

[0001] This utility model relates to the technical field of core support production equipment, and in particular to a multifunctional core support surface strong defoaming and corrosion resistant treatment device. Background Technology

[0002] In the casting process, a core support is a metal support used to support the core in the mold. Its material is usually the same as or similar to that of the casting. The surface of the core support should undergo a defoaming and corrosion-resistant treatment to prevent rusting and improve welding with the molten metal. The core support surface defoaming and corrosion-resistant treatment process is a solution specifically designed to address the surface bubble problem of core supports during the casting process. This process effectively reduces bubble formation through a series of steps: ultrasonic cleaning, grinding, rinsing, passivation, and hot and cold treatment.

[0003] Existing defoaming and corrosion-resistant treatment devices for core supports require rinsing off oil and debris from the surface of the core supports during use. This is usually done manually by turning the core supports over for cleaning, which is cumbersome and labor-intensive, increasing the workload of workers. In addition, the vibration cleaning and ultrasonic cleaning for removing bubbles from the core support surface need to be carried out in separate steps, resulting in poor bubble removal efficiency and increasing the weight and manufacturing cost of the device. Utility Model Content

[0004] This disclosure relates to a multifunctional core support surface powerful defoaming and corrosion resistant treatment device. During the conveying and rinsing process, due to the distribution characteristics of the first and second conveyor frames, the core support workpiece will be flipped and fall onto the second conveyor frame. With the rinsing of the upper nozzle, the oil and debris on the surface of the core support can be removed in all aspects, ensuring the cleanliness of the surface and effectively improving the cleaning efficiency.

[0005] In a first aspect, this disclosure provides a multifunctional core support surface strong defoaming and corrosion resistant treatment device, specifically including: a box body, the box body having a rectangular cavity structure, and a partition provided inside the box body cavity, the left side of the partition being a first cleaning pool, and the right side of the partition being a second cleaning pool;

[0006] The box body is equipped with three water guide pipes, which are distributed in parallel and located above the first cleaning pool; a collection rack is provided in the first cleaning pool; guide frames are provided on the front and rear side walls of the box body, and two guide frames are distributed symmetrically; a cylinder is provided on the guide frame; an ultrasonic cleaner is provided on the right side of the box body.

[0007] In at least some embodiments, the first cleaning tank is provided with a first conveyor frame and a second conveyor frame, and the first conveyor frame and the second conveyor frame are distributed in a vertically parallel manner, with two water guide pipes located above the first conveyor frame and one water guide pipe located above the second conveyor frame.

[0008] In at least some embodiments, the water guide pipe is provided with a connecting pipe at its front end, and the connecting pipe is connected to an external water pump. The water guide pipe is provided with nozzles at its bottom, and the nozzles are distributed in a linear array.

[0009] In at least some embodiments, the collection rack is a rectangular frame structure, with a drain plate at the bottom and two connecting frames at the top, which are symmetrically distributed and correspond to the positions of the cylinders.

[0010] In at least some embodiments, both guide frames are rectangular through-cavity structures, and the two guide frames are provided with adjusting screws on their inner sides. The adjusting screws are rotatably connected to the guide frames through bearing seats. A servo motor is provided at the end of the front adjusting screw, and the servo motor is fixedly connected to the housing through a bracket. A pulley is provided at the right end of both adjusting screws, and the two pulleys are connected by belt drive.

[0011] In at least some embodiments, the cylinder is provided with a telescopic rod, the bottom end of which is connected to a connecting frame. A fixing plate is provided at the bottom of the cylinder, a first through hole is provided in the middle of the fixing plate, and the telescopic rod passes through the first through hole. A mounting seat is provided at the bottom of the fixing plate.

[0012] In at least some embodiments, the mounting base is a rectangular frame structure and is fitted onto the guide frame. The upper and lower bottom walls of the mounting base have second through holes, and the telescopic rod passes through the rectangular cavity of the guide frame through the second through hole. A rolling wheel is rotatably installed inside the mounting base and is rotatably connected to the guide frame. A threaded sliding sleeve is provided on one side of the mounting base and is slidably fitted onto the adjusting screw by means of threads.

[0013] This utility model provides a multifunctional core support surface strong defoaming and corrosion-resistant treatment device, which has the following beneficial effects:

[0014] In this invention, the core support workpiece is placed on the first conveyor frame and rinsed during the conveying process. Due to the distribution characteristics of the first and second conveyor frames, the core support workpiece will flip and fall onto the second conveyor frame. Combined with the rinsing of the nozzle above, the oil and debris on the surface of the core support can be completely removed, ensuring its cleanliness and effectively improving the cleaning efficiency.

[0015] Furthermore, powered by two cylinders, the collection rack can be intermittently adjusted up and down to achieve a vibration cleaning process for the inner core support of the collection rack. After the collection rack is lifted, a servo motor provides power, which, through pulleys and belt drives, simultaneously drives two adjusting screws to rotate. This allows the mounting base to slide the cylinders and collection rack to the right above the second cleaning tank, and then pushes the collection rack into the second cleaning tank. The ultrasonic cleaner is then activated to perform ultrasonic cleaning on the inner core support of the collection rack. By mechanically combining vibration cleaning and ultrasonic cleaning in sequence, the overall operation of the device is simplified, effectively improving the efficiency and quality of bubble removal. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0017] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0018] In the attached diagram:

[0019] Figure 1 This shows a schematic diagram of the overall axial view structure of this application;

[0020] Figure 2 This application shows a schematic diagram of the first conveyor frame, the second conveyor frame, and the water guide pipe structure.

[0021] Figure 3 A schematic diagram of the collection rack, guide frame, and cylinder structure of this application is shown;

[0022] Figure 4 A schematic diagram of part of the guide frame structure of this application is shown;

[0023] Figure 5 A schematic diagram of the cylinder and mounting base in their disassembled state is shown in this application.

[0024] List of reference numerals in the attached diagram:

[0025] 1. Container; 101. First cleaning tank; 102. Second cleaning tank; 103. First conveyor frame; 104. Second conveyor frame;

[0026] 2. Water guide pipe; 201. Connecting pipe; 202. Sprayer head;

[0027] 3. Collection rack; 301. Drain plate; 302. Connecting frame;

[0028] 4. Guide frame; 401. Adjusting screw; 402. Servo motor; 403. Pulley;

[0029] 5. Cylinder; 501. Telescopic rod; 502. Fixing plate; 503. First through hole; 504. Mounting base; 5041. Second through hole; 5042. Roller; 5043. Threaded sleeve;

[0030] 6. Ultrasonic cleaner. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0032] Example 1: Please refer to Figures 1 to 5 :

[0033] This utility model proposes a multifunctional core support surface strong defoaming and corrosion resistant treatment device, including: a box 1, the box 1 is a rectangular cavity structure, and a partition is provided in the cavity of the box 1, the left side of the partition is a first cleaning pool 101, and the right side of the partition is a second cleaning pool 102.

[0034] The housing 1 has three water pipes 2, which are arranged in parallel and located above the first cleaning pool 101. The first cleaning pool 101 has a collection rack 3. The front and rear side walls of the housing 1 have guide frames 4, which are arranged symmetrically. The guide frames 4 have cylinders 5. The right side of the housing 1 has an ultrasonic cleaner 6.

[0035] In this embodiment of the disclosure, such as Figure 2 As shown, the first washing pool 101 is provided with a first conveyor frame 103 and a second conveyor frame 104, and the first conveyor frame 103 and the second conveyor frame 104 are distributed in a vertically parallel manner. Two water guide pipes 2 are located above the first conveyor frame 103, and one water guide pipe 2 is located above the second conveyor frame 104.

[0036] The water guide pipe 2 has a connecting pipe 201 at the front end, and the connecting pipe 201 is connected to an external water pump. The water guide pipe 2 has a nozzle 202 at the bottom, and the nozzles 202 are distributed in a linear array.

[0037] The collection rack 3 has a rectangular frame structure and a drain plate 301 at the bottom. The collection rack 3 is positioned opposite to the second conveyor rack 104. First, the core support workpiece is placed on the first conveyor rack 103 and rinsed during the conveying process. Due to the distribution characteristics of the first conveyor rack 103 and the second conveyor rack 104, the core support workpiece will flip and fall onto the second conveyor rack 104. With the rinsing of the nozzle 202 above, the oil and debris on the surface of the core support can be completely removed. After rinsing, the collection rack 3 completes the collection process.

[0038] Example 2, based on Example 1, such as Figures 3 to 5 As shown, the top of the collection rack 3 is provided with two connecting racks 302, and the two connecting racks 302 are distributed symmetrically, and the connecting racks 302 correspond to the positions of the cylinder 5;

[0039] Both guide frames 4 are rectangular through-cavity structures, and the two guide frames 4 are provided with adjusting screws 401 on their inner sides. The adjusting screws 401 are rotatably connected to the guide frames 4 through bearing seats. The front adjusting screw 401 is provided with a servo motor 402 at its end, and the servo motor 402 is fixedly connected to the housing 1 through a bracket. The two adjusting screws 401 are provided with pulleys 403 at their right ends, and the two pulleys 403 are connected by belt drive.

[0040] The cylinder 5 is provided with a telescopic rod 501, and the bottom end of the telescopic rod 501 is connected to the connecting frame 302. The bottom of the cylinder 5 is provided with a fixing plate 502, and the middle position of the fixing plate 502 is provided with a first through hole 503, and the telescopic rod 501 passes through the first through hole 503. The bottom of the fixing plate 502 is provided with a mounting seat 504.

[0041] Mounting base 504 has a rectangular frame structure and is fitted onto guide frame 4. Second through holes 5041 are provided on the upper and lower bottom walls of mounting base 504. Telescopic rod 501 passes through a rectangular cavity that penetrates the second through hole 5041 and guide frame 4. Rolling wheel 5042 is rotatably mounted inside mounting base 504 and is tactilely connected to guide frame 4. A threaded sleeve 5043 is provided on one side of mounting base 504 and is slidably fitted onto adjusting screw 401 via threads. This utility model has two... The cylinder 5 provides power to drive the collection rack 3 to adjust up and down intermittently, realizing the vibration cleaning process of the inner core support of the collection rack 3. After the collection rack 3 is lifted, the servo motor 402 provides power, which, through the pulley 403 and belt drive, can simultaneously drive the two adjusting screws 401 to rotate. This allows the mounting base 504 to drive the cylinder 5 and the collection rack 3 to slide to the right and reach the top of the second cleaning tank 102. Then, the collection rack 3 is pushed into the second cleaning tank 102, and the ultrasonic cleaner 6 is turned on to perform ultrasonic cleaning of the inner core support of the collection rack 3.

[0042] The working principle of this embodiment is as follows: In use, the core support workpiece is first placed on the first conveyor frame 103 and rinsed during the conveying process. Due to the distribution characteristics of the first conveyor frame 103 and the second conveyor frame 104, the core support workpiece will flip and fall onto the second conveyor frame 104. With the rinsing of the nozzle 202 above, the oil and debris on the surface of the core support can be completely removed. After rinsing, the collection frame 3 completes the collection process. Power is provided by two cylinders 5, which can drive the collection frame 3 to adjust up and down intermittently to realize the vibration cleaning process of the core support inside the collection frame 3. Moreover, after the collection frame 3 is lifted upward, the servo motor 402 provides power, which, through the pulley 403 and belt drive, can simultaneously drive the two adjusting screws 401 to rotate. This allows the mounting base 504 to drive the cylinder 5 and the collection frame 3 to slide to the right to the top of the second cleaning pool 102. Then, the collection frame 3 is pushed into the second cleaning pool 102, and the ultrasonic cleaner 6 is turned on to perform ultrasonic cleaning of the core support inside the collection frame 3.

[0043] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device, characterized in that, include: The box body is a rectangular cavity structure, and a partition is provided inside the cavity. The left side of the partition is a first cleaning pool, and the right side of the partition is a second cleaning pool. The box body is equipped with three water guide pipes, which are distributed in parallel and located above the first cleaning pool; a collection rack is provided in the first cleaning pool; guide frames are provided on the front and rear side walls of the box body, and two guide frames are distributed symmetrically; a cylinder is provided on the guide frame; an ultrasonic cleaner is provided on the right side of the box body.

2. The multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device according to claim 1, characterized in that, The first cleaning tank is equipped with a first conveyor frame and a second conveyor frame, and the first conveyor frame and the second conveyor frame are distributed in a vertically parallel manner. Two water guide pipes are located above the first conveyor frame, and one water guide pipe is located above the second conveyor frame.

3. The multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device according to claim 1, characterized in that, The water guide pipe is equipped with a connecting pipe at its front end, and the connecting pipe is connected to an external water pump. The bottom of the water guide pipe is equipped with nozzles, which are distributed in a linear array.

4. The multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device according to claim 1, characterized in that, The collection rack has a rectangular frame structure, with a drain plate at the bottom and two connecting frames at the top. The two connecting frames are symmetrically distributed and correspond to the positions of the cylinders.

5. The multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device according to claim 1, characterized in that, Both guide frames are rectangular through-cavity structures, and the inner sides of the two guide frames are provided with adjusting screws. The adjusting screws are rotatably connected to the guide frames through bearing seats. The end of the front adjusting screw is provided with a servo motor, and the servo motor is fixedly connected to the housing through a bracket. The right end of the two adjusting screws is provided with pulleys, and the two pulleys are connected by belt drive.

6. The multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device according to claim 1, characterized in that, The cylinder is equipped with a telescopic rod, and the bottom end of the telescopic rod is connected to the connecting frame. The bottom of the cylinder is equipped with a fixing plate, and the fixing plate has a first through hole in the middle position, through which the telescopic rod passes. The bottom of the fixing plate is equipped with a mounting seat.

7. The multifunctional core support surface high-strength defoaming and corrosion-resistant treatment device according to claim 6, characterized in that, The mounting base is a rectangular frame structure and is fitted onto the guide frame. The upper and lower bottom walls of the mounting base have second through holes, and the telescopic rod passes through the rectangular cavity of the guide frame through the second through hole. A rolling wheel is rotatably installed inside the mounting base and is rotatably connected to the guide frame. A threaded sliding sleeve is provided on one side of the mounting base and is slidably fitted onto the adjusting screw by means of threads.

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