Special cutting device for kiln furniture processing
By designing a kiln furniture cutting device with a rotating carrier plate and an L-shaped support frame, the problem of low efficiency in kiln furniture cutting machines when changing kiln furniture is solved, and the synchronous operation of kiln furniture cutting and material changing is realized, thereby improving cutting efficiency.
Patent Information
- Application Number
- CN202423255097.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Traditional kiln furniture cutting machines have long working intervals when changing kiln furniture, resulting in low cutting efficiency and failing to meet the needs of batch processing.
A special cutting device for kiln furniture processing was designed. Through the cooperation of a rotating carrier plate and an L-shaped support frame, the kiln furniture can be operated synchronously in the working area and the material changing area, reducing the downtime during material changing and improving the cutting efficiency.
By operating kiln furniture cutting and material changing simultaneously, downtime caused by material changing is reduced, and batch processing efficiency of kiln furniture cutting is improved.
Smart Images

Figure CN223656152U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of kiln furniture cutting machine, concretely relates to a cutting device special for kiln furniture processing. BACKGROUND
[0002] Kiln furniture refers to the appliance used for supporting, protecting and transporting ceramic and refractory products in a kiln. Common types of kiln furniture include saggar, shelf, column and pad. After sintering, the kiln furniture needs to be properly post-processed, such as polishing, cutting and drilling, to meet the use requirements. Compared with the traditional manual cutting method, the special cutting device can improve the cutting efficiency and reduce the time and labor intensity of manual operation. When cutting and processing the saggar, the traditional cutting machine station generally has only one, so that when cutting and processing the next kiln furniture, the processed kiln furniture needs to be taken off from the fixed station after the previous processing is completed, and then a new kiln furniture is fixed for the next processing. However, the time consumed for disassembling and assembling the two kiln furnitures for replacement is relatively long, which causes a long working gap of the cutting machine when replacing the kiln furniture, and the working efficiency is not high, which is not conducive to batch processing and production of the kiln furniture. SUMMARY
[0003] The utility model provides a cutting device special for kiln furniture processing, has improved the characteristics of tool cutting processing efficiency.
[0004] The utility model provides the following technical scheme: including cutting box and cutting tool, the cutting box inner wall is fixedly connected with the partition, the partition top rotatable connection has the rotary loading board, the rotary loading board top fixedly connected with L type support frame, the L type support frame is installed with the limit telescopic link, the limit telescopic link output end penetrates the L type support frame bottom, two L type support frames are distributed in position symmetry, cutting box one side is provided with the opening, two L type support frames correspond with cutting tool and cutting box opening position respectively.
[0005] Among them, two crescent holes are formed in the partition, and an arc-shaped plate is installed on the partition and corresponds to the positions of the two crescent holes.
[0006] Among them, the arc-shaped plate bottom is provided with a scavenging gap, a collecting box is inserted into one side of the cutting box, the collecting box corresponds to the position of the scavenging gap, two side baffles are fixedly connected to the inner wall of the cutting box, the collecting box is slidingly connected between the two side baffles, and a plurality of casters are installed at the bottom end of the collecting box.
[0007] Among them, an observation window is installed at the top end of the cutting box, and the observation window corresponds to the position of the cutting tool.
[0008] Two shielding plates are fixedly connected to the inner wall of the cutting box, let-position notches are formed in the bottom ends of the two shielding plates, and flip doors are rotatably connected to the inner walls of the two let-position notches.
[0009] The top end of the cutting box is rotatably connected with a support vertical rod for driving the rotary loading plate, a motor is arranged at the top end of the support vertical rod, and the support vertical rod is arranged at the top end of the rotary loading plate.
[0010] A lower connecting rod is arranged at the bottom end of the rotary loading plate, the lower connecting rod penetrates the bottom of the partition plate, and two arc-shaped scraping rods are arranged on the side wall of the lower connecting rod and are slidably connected to the inner wall of the arc-shaped plate.
[0011] The beneficial effects of the utility model are as follows: the two kiln furniture are switched by the rotary loading plate, so that the kiln furniture operation in the material replacement area Y does not affect the kiln furniture cutting operation in the operation area X, the kiln furniture in the operation area X and the material replacement area Y can work synchronously, the effective working time of the cutting tool can be increased, the pause time caused by material replacement is reduced, and therefore the efficiency of batch kiln furniture cutting processing is improved.
[0012] The parts not involved in the device are the same as or can be realized by the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a top view sectional structure schematic view of the utility model.
[0014] Figure 2 It is a three-dimensional structure schematic view of the utility model.
[0015] Figure 3 It is a three-dimensional enlarged structure schematic view of the shielding plate in the utility model.
[0016] Figure 4 It is a front view sectional structure schematic view of the utility model.
[0017] In the drawing: 1, cutting box; 11, partition plate; 12, crescent hole; 13, arc-shaped plate; 131, impurity discharge notch; 14, side baffle; 15, observation window; 2, rotary loading plate; 21, L-shaped support frame; 22, limiting telescopic rod; 23, support vertical rod; 231, motor; 24, lower connecting rod; 25, arc-shaped scraping rod; 3, shielding plate; 31, notch; 32, flip door; 4, collecting box; 41, movable wheel; 5, cutting tool.
[0018] X, operation area; Y, material replacement area. DETAILED DESCRIPTION
[0019] Please refer toFigures 1-4 The utility model provides following technical scheme: including cutting box 1 and cutting tool 5, the inner wall fixed connection of cutting box 1 has the baffle 11, the top rotary connection of baffle 11 has rotary loading plate 2, the top fixed connection of rotary loading plate 2 has L type support frame 21, and the installation of L type support frame 21 is limited telescopic link 22, and the output end of limited telescopic link 22 penetrates the bottom of L type support frame 21, and two L type support frames 21 are symmetrically distributed, and cutting box 1 one side is provided with the opening, and two L type support frames 21 correspond with cutting tool 5 and cutting box 1 opening position respectively.
[0020] In the embodiment: cutting box 1 supports and protects the outside of each component of the device, baffle 11 separates the space inside cutting box 1, baffle 11 supports rotary loading plate 2, rotary loading plate 2 supports L type support frame 21 and kiln furniture, kiln furniture is placed on the top of rotary loading plate 2 during cutting processing, two kiln furnitures are distributed in the direction of the two ends of the top of rotary loading plate 2, L type support frame 21 is above the kiln furniture, L type support frame 21 supports limited telescopic link 22, the output end of limited telescopic link 22 extends downward, then limited telescopic link 22 extrudes and fixes the kiln furniture, so that the kiln furniture can maintain a stable posture during cutting processing, avoiding damage caused by kiln furniture shaking, the two ends of rotary loading plate 2 correspond to two areas respectively, cutting tool 5 is in the working area X, when rotary loading plate 2 and L type support frame 21 drive the kiln furniture to rotate to the position of cutting tool 5, the kiln furniture is in the working area X at this time, so that the kiln furniture can be cut and processed, the opening on one side of cutting box 1 is in the material replacement area Y, the opening on one side of cutting box 1 exposes the internal space, the kiln furniture after cutting processing is transferred to the material replacement area Y by rotary loading plate 2 and L type support frame 21, at this time, the staff can disassemble and replace the kiln furniture in the material replacement area Y through the opening on the side wall of cutting box 1, when the kiln furniture is processed, the kiln furniture is transferred from the material replacement area Y to the working area X, then the cutting tool 5 is driven by the control arm to cut and process the kiln furniture, and the other L type support frame 21 is transferred from the working area X to the material replacement area Y, at this time, the kiln furniture in the material replacement area Y is replaced, and the operation of the kiln furniture in the material replacement area Y will not affect the cutting operation of the kiln furniture in the working area X, the kiln furniture in the working area X and the material replacement area Y can work synchronously, so that the effective working time of cutting tool 5 can be increased, and the downtime caused by material replacement is reduced, so that the efficiency of cutting and processing of batch kiln furniture is improved.
[0021] Two crescent holes 12 are formed in the partition plate 11, and the partition plate 11 is provided with an arc-shaped plate 13 corresponding to the two crescent holes 12; the cutting box 1 is connected to the two crescent holes 12, so that the upper and lower spaces of the partition plate 11 in the cutting box 1 are connected, and the cutting tool 5 is used to cut the kiln furniture in the working area X, and the cutting debris is ejected and then falls down, and the cutting debris falls into the arc-shaped plate 13 through the two crescent holes 12, and the arc-shaped inner wall of the arc-shaped plate 13 guides and collects the cutting debris, which is convenient for centralized processing.
[0022] The arc-shaped plate 13 is provided with a debris discharge gap 131 at the bottom, and the cutting box 1 is provided with a collecting box 4 on one side, which corresponds to the debris discharge gap 131; the cutting box 1 is provided with two side baffles 14 fixedly connected to the inner wall, and the collecting box 4 is slidably connected between the two side baffles 14, and the collecting box 4 is provided with a plurality of movable wheels 41 at the bottom; when the arc-shaped plate 13 guides and collects the cutting debris, the cutting debris falls into the debris discharge gap 131, and the cutting debris is discharged through the debris discharge gap 131, and the cutting debris falls into the collecting box 4, which is stored in the collecting box 4, and the collecting box 4 is convenient to be pulled out of the device, so that the collecting box 4 is convenient to take out and process the cutting debris, which is simple and convenient to use; the movable wheels 41 at the bottom of the collecting box 4 are convenient to be pulled out and inserted, and the two side baffles 14 guide and limit the sliding of the collecting box 4, so that the collecting box 4 can be stably aligned with the debris discharge gap 131.
[0023] The cutting box 1 is provided with an observation window 15 at the top, which corresponds to the cutting tool 5; the observation window 15 is located at the top of the cutting box 1, and the observation window 15 is located above the working area X, which is convenient for observing the cutting process of the kiln furniture through the observation window 15, and is flexible to control and adjust.
[0024] The cutting box 1 is provided with two shielding plates 3 fixedly connected to the inner wall, and the two shielding plates 3 are provided with a gap 31 at the bottom, and the gap 31 is rotatably connected to the inner wall of the two shielding plates 3, and the L-shaped support frame 21 is in contact with one side of the door 32; the cutting box 1 contacts the two shielding plates 3, and the two shielding plates 3 divide the space above the partition plate 11; when the kiln furniture is working in the working area X, the cutting debris is shielded by the two shielding plates 3, which prevents the cutting debris from being ejected into the material changing area Y, thereby improving the safety; the gap 31 enables the shielding plate 3 to realize the opening of the area, which is convenient for the rotation of the rotating plate 2 to drive the L-shaped support frame 21 and the kiln furniture to move; the gap 31 is shielded by the door 32, so that the kiln furniture can be switched between the working area X and the material changing area Y when the kiln furniture is not in the state of moving; the L-shaped support frame 21 opens the door 32, and after the kiln furniture and the L-shaped support frame 21 pass through the gap 31 and the door 32, the door 32 automatically returns to the shielding state.
[0025] The top end inner wall of the cutting box 1 is rotationally connected with a supporting vertical rod 23 for driving the rotary loading plate 2, the top end of the supporting vertical rod 23 is provided with a motor 231, the motor 231 is installed on the top end of the cutting box 1, and the supporting vertical rod 23 is installed on the top end of the rotary loading plate 2; the cutting box 1 supports the motor 231 and the supporting vertical rod 23, the motor 231 drives the supporting vertical rod 23 to rotate, the supporting vertical rod 23 drives the rotary loading plate 2 to rotate, so that the rotary loading plate 2 has a power source for driving the kiln furniture switching, and the supporting vertical rod 23 is located between the two shielding plates 3, the supporting vertical rod 23 slides with the two shielding plates 3 when rotating, and the supporting vertical rod 23 shields the gap between the two shielding plates 3 to prevent the debris from passing through.
[0026] The bottom end of the rotary loading plate 2 is installed with a lower connecting rod 24, the lower connecting rod 24 penetrates through the bottom of the partition plate 11, the side wall of the lower connecting rod 24 is installed with two arc-shaped scraping rods 25, and the two arc-shaped scraping rods 25 are slidingly connected to the inner walls of the arc-shaped plates 13; the rotary loading plate 2 supports and rotationally drives the lower connecting rod 24, the rotary loading plate 2 drives the lower connecting rod 24 to rotate when rotating, the lower connecting rod 24 drives the two arc-shaped scraping rods 25 to rotate, and the arc-shaped scraping rods 25 scrape the arc-shaped plates 13, so that the debris remaining on the arc-shaped plates 13 can be cleaned and falls downward.
[0027] The working principle and use process of the utility model are as follows: when the device is used, the limiting telescopic rod 22 is controlled to shrink, the kiln furniture on the rotary loading plate 2 is taken off through the opening on one side of the cutting box 1, and then new kiln furniture is placed, when the kiln furniture in the working area X is cut and processed, the motor 231 is controlled to drive the supporting vertical rod 23 to rotate, the supporting vertical rod 23 drives the rotary loading plate 2 to rotate, the rotary loading plate 2 drives the two kiln furnaces to rotate and switch, then the new kiln furniture reaches the working area X, and is cut and processed by the cutting tool 5, the debris generated during cutting is ejected, then the debris falls downward, the debris falls into the arc-shaped plates 13 through the two crescent holes 12, the debris is guided and gathered by the arc-shaped inner walls of the arc-shaped plates 13, the debris falls into the impurity discharging gap 131, the debris is discharged by the impurity discharging gap 131, and the debris falls into the inside of the collecting box 4 and is stored by the collecting box 4, and at this time, the kiln furniture in the replacement area Y is replaced, the kiln furnaces in the working area X and the replacement area Y can work synchronously, so that the effective working time of the cutting tool 5 can be increased, the downtime caused by replacement is reduced, and therefore the efficiency of batch kiln furniture cutting and processing is improved.
Claims
1. A special cutting device for kiln furniture processing, comprising a cutting box (1) and a cutting tool (5), characterized in that: The inner wall of the cutting box (1) is fixedly connected to a partition (11), and a rotating carrier plate (2) is rotatably connected to the top of the partition (11). An L-shaped support frame (21) is fixedly connected to the top of the rotating carrier plate (2). A limiting telescopic rod (22) is installed on the L-shaped support frame (21). The output end of the limiting telescopic rod (22) passes through the bottom end of the L-shaped support frame (21). The two L-shaped support frames (21) are symmetrically distributed. An opening is provided on one side of the cutting box (1). The two L-shaped support frames (21) correspond to the positions of the cutting tool (5) and the opening of the cutting box (1), respectively.
2. The special cutting device for kiln furniture processing according to claim 1, characterized in that: The partition (11) has two crescent-shaped holes (12) and an arc-shaped plate (13) is installed on the partition (11). The arc-shaped plate (13) corresponds to the two crescent-shaped holes (12).
3. The special cutting device for kiln furniture processing according to claim 2, characterized in that: The bottom of the arc plate (13) is provided with a discharge notch (131). A collection box (4) is inserted into one side of the cutting box (1). The collection box (4) is positioned corresponding to the discharge notch (131). Two side baffles (14) are fixedly connected to the inner wall of the cutting box (1). The collection box (4) is slidably connected between the two side baffles (14). Several wheels (41) are installed at the bottom of the collection box (4).
4. The special cutting device for kiln furniture processing according to claim 1, characterized in that: The top of the cutting box (1) is equipped with an observation window (15), which corresponds to the position of the cutting tool (5).
5. The special cutting device for kiln furniture processing according to claim 1, characterized in that: The inner wall of the cutting box (1) is fixedly connected to two baffles (3), and the bottom of the two baffles (3) is provided with clearance notches (31). The inner wall of the two clearance notches (31) is rotatably connected to a flip door (32), and the L-shaped support frame (21) is in contact with one side of the flip door (32).
6. The special cutting device for kiln furniture processing according to claim 1, characterized in that: The inner wall of the top of the cutting box (1) is rotatably connected to a support rod (23) that drives the rotating carrier plate (2). The top of the support rod (23) is provided with a motor (231). The motor (231) is installed at the top of the cutting box (1), and the support rod (23) is installed at the top of the rotating carrier plate (2).
7. A special cutting device for kiln furniture processing according to claim 3, characterized in that: The bottom end of the rotating carrier plate (2) is equipped with a lower connecting rod (24), which passes through the bottom of the partition plate (11). Two arc-shaped scrapers (25) are installed on the side wall of the lower connecting rod (24), and both arc-shaped scrapers (25) are slidably connected to the inner wall of the arc plate (13).