Foam laminating device for die cutting processing

Abstract

The utility model discloses a foam laminating device for die cutting processing, and aims to solve the problems of low material laminating efficiency, poor precision, easiness in damage, limited application range and the like in the prior art. The device comprises a first work station, a second work station and a third work station. According to the device, through cooperative work of the three work stations, automatic continuous production of foam attaching, cutting and double-faced adhesive tape attaching is achieved, the production efficiency and the product quality are improved, the production cost is reduced, and the device has wide application prospects.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of the foam lamination device for die cutting processing, and particularly relates to a foam lamination device for die cutting processing. BACKGROUND

[0002] In many manufacturing fields such as electronic products, automobiles, medical devices, die cutting processing is a widely used key technology. Die cutting processing mainly uses die cutting machines and die cutting tools to cut various materials (such as foam, double-sided tape, film, rubber, metal foil, etc.) according to the predetermined shape to obtain the required parts. These parts usually need to be laminated by multiple layers of materials to meet the performance requirements of the final product.

[0003] The traditional material lamination method mainly relies on manual or simple mechanical devices. For example, foam, double-sided tape and other materials are manually laminated on the main material belt, and then cut. This method has many defects:

[0004] Low production efficiency: manual lamination is slow and prone to lamination position deviation, which needs to be adjusted repeatedly, seriously affecting production efficiency.

[0005] Unstable product quality: manual lamination cannot guarantee the consistency of lamination pressure, which can easily cause deformation, wrinkles or displacement of flexible materials such as foam, affecting the quality and appearance of the final product. Especially for thick and soft materials such as foam, permanent deformation is likely to occur due to uneven stress during lamination.

[0006] Poor lamination accuracy, prone to glue overflow, poor lamination and other problems: manual lamination cannot accurately control the lamination position and pressure, especially for multi-layer material lamination, which is prone to glue overflow, poor lamination, material suspension and other problems, resulting in increased product failure rate.

[0007] Material scratching problem: In the traditional lamination process, friction between the material and the equipment parts can easily cause material surface scratching, affecting product appearance and performance. INVENTION CONTENTS

[0008] The utility model aims at providing a foam lamination device for die cutting processing to solve the problems raised in the background.

[0009] To achieve the above purpose, the utility model provides the following technical scheme: a foam lamination device for die cutting processing, a first work station, including a bottom roller shaft for carrying and conveying a main material belt, and an adjustable lamination rod arranged above the bottom roller shaft, the adjustable lamination rod is used for laminating foam on the main material belt;

[0010] The second work station, located downstream of the first work station, comprises a cutting circular knife roller for cutting the foam;

[0011] The third work station, located downstream of the second work station, comprises a laminating top roller, a laminating bottom roller, at least one movable pressing adhesive roller, a driven gear and a laminating bottom roller gear; the laminating top roller is arranged above the laminating bottom roller, and a knife rest for protecting a knife die is arranged on the laminating top roller; the movable pressing adhesive roller is slidingly arranged on the laminating top roller and is used to avoid the foam area when pressing the double-sided adhesive tape to the main material belt with the foam; the driven gear is arranged at the shaft end of the laminating top roller; and the laminating bottom roller gear is arranged at the shaft end of the laminating bottom roller and is engaged with the driven gear.

[0012] As a preferred embodiment, the adjustable laminating rod in the first work station can move up and down to adjust the laminating pressure.

[0013] As a preferred embodiment, the movable pressing adhesive roller in the third work station can move according to the pressing edge position of the product to avoid the foam area when the double-sided adhesive tape is laminated.

[0014] As a preferred embodiment, three servo motors are further included to drive the bottom roller shaft, the cutting circular knife roller and the laminating bottom roller respectively; and the three servo motors are synchronously and unidirectionally operated.

[0015] As a preferred embodiment, the cutting circular knife roller in the second work station is used to cut the foam into a shape and discharge the waste frame.

[0016] As a preferred embodiment, the engagement of the driven gear and the laminating bottom roller gear in the third work station enables the movable pressing adhesive roller to rotate synchronously with the laminating bottom roller.

[0017] Compared with the prior art, the material laminating device for die cutting has the following remarkable beneficial effects:

[0018] Compared with the prior art, the material laminating device for die cutting has the following remarkable beneficial effects:

[0019] The foam deformation, wrinkles and displacement are effectively avoided: through the adjustable laminating rod design of the first work station, the laminating pressure can be adjusted according to the needs, the pressure on the foam during the laminating process is reduced, the problems of foam deformation, wrinkles and displacement caused by excessive pressure are effectively avoided, and the product yield is improved.

[0020] Realize the precise bonding of double-sided tape, avoid bonding and material suspension: The movable pressing roller of the third station is designed to move horizontally according to the position of the foam cutting product, avoiding the foam area and only pressing the area where the double-sided tape needs to be bonded, thus avoiding the problems of incomplete bonding and material suspension caused by the presence of the foam area, and ensuring the complete bonding of the double-sided tape.

[0021] Prevent material scratches: The meshing transmission design of the driven gear and the bonding bottom roller gear of the third station ensures the synchronous rotation of the movable pressing roller and the bonding bottom roller, avoiding material scratches caused by speed difference and improving product quality. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The overall structure of the foam bonding device for die cutting processing is shown in the figure. DETAILED DESCRIPTION

[0023] Embodiment

[0024] Please refer to Figure 1 The embodiment provides a foam bonding device for die cutting processing, which comprises:

[0025] The first station comprises a bottom roller shaft 2 and an adjustable bonding rod 3.

[0026] The second station comprises a cutting circular knife roller 4.

[0027] The third station comprises a bonding top roller, a bonding bottom roller 12, a first movable pressing roller 7, a second movable pressing roller 8, a driven gear 9, a bonding bottom roller gear 10 and a knife rest 6.

[0028] The first station is mainly responsible for bonding the foam to the main material belt 1. The main material belt 1 is wound around the bottom roller shaft 2, which is driven to rotate by a servo motor, thereby driving the main material belt 1 to forward convey. The adjustable bonding rod 3 is arranged above the bottom roller shaft 2 and is used to press the foam onto the main material belt 1.

[0029] The adjustable bonding rod 3 can move up and down, and by adjusting its height, the bonding pressure can be changed. This design can reduce the bonding pressure and avoid adverse phenomena such as deformation, wrinkles and displacement of the foam caused by excessive pressure.

[0030] The second station is located downstream of the first station (the next process), and is mainly responsible for cutting and shaping the foam. The cutting circular knife roller 4 is driven to rotate by a servo motor, and when the main material belt 1 with foam passes through the second station, the cutting circular knife roller 4 cuts the predetermined shape on the foam. After cutting, the outer frame waste is discharged, forming a foam cutting product 5.

[0031] The third station, located downstream of the second station, is primarily responsible for applying double-sided adhesive to the main material strip 1 containing the foam-cut finished product 5. The third station includes a top bonding roller, a bottom bonding roller 12, a first movable pressing roller 7, a second movable pressing roller 8, a driven gear 9, a bottom bonding roller gear 10, and a die rest 6. The top bonding roller is positioned above the bottom bonding roller 12. The die rest 6 is fixedly mounted on the top bonding roller. Under high-speed stamping, the stamped product needs to quickly eject from the die for the next stamping cycle, while simultaneously protecting the die.

[0032] The first movable pressing roller 7 and the second movable pressing roller 8 are slidably mounted on the bonding top roller and can move left and right according to the pressing edge position of the product. When the main material belt 1 carrying the foam-cut finished product 5 passes through the third station, the first movable pressing roller 7 and the second movable pressing roller 8 press the double-sided adhesive onto the main material belt 1. Due to the presence of the foam area, the movable pressing rollers can move to avoid the foam area and only press the other areas that need to be bonded with double-sided adhesive, thereby achieving complete bonding of the double-sided adhesive and preventing the material from being suspended.

[0033] Driven gear 9 is located at the shaft end of the bonding top roller, and bonding bottom roller gear 10 is located at the shaft end of the bonding bottom roller 12. Driven gear 9 meshes with bonding bottom roller gear 10, causing the bonding top roller and bonding bottom roller 12 to rotate synchronously. This design can avoid material scratches caused by speed differences. The bonding bottom roller 12 is controlled to rotate by the equipment's servo motor, thereby driving the bonded material belt 11 forward.

[0034] Working principle:

[0035] The working principle of the material bonding device for die-cutting processing of the present invention is as follows:

[0036] The main material belt 1 is wound around the bottom roller shaft 2 of the first station and conveyed forward under the drive of the servo motor.

[0037] The foam is placed on top of the main material strip 1, and the foam is attached to the main material strip 1 by the adjustable bonding rod 3.

[0038] The main material belt 1 with foam enters the second station, where the cutting circular roller 4 cuts out the predetermined shape on the foam to form the finished foam product 5.

[0039] The main material belt 1 with the foam cut finished product 5 enters the third station. The movable pressing rollers 7 and 8 press the double-sided adhesive onto the main material belt 1, avoiding the area of ​​the foam cut finished product 5.

[0040] The laminated material strip 11 is driven by the laminating bottom roller 12 and continues to be conveyed forward.

[0041] Further, the application also comprises three servo motors, which respectively drive the bottom roller shaft 2, the cutting circular knife roller 4 and the laminating bottom roller 12. The three servo motors operate synchronously and in the same direction to ensure the coordinated operation of the whole device.

[0042] The laminating device realizes the laminating, cutting and laminating of double-sided adhesive tape of the foam through the coordinated work of the three work stations, effectively solves the problems of easy deformation, wrinkle, overflow, poor lamination and material scratch of the foam in the prior art, and improves the efficiency of die cutting processing and product quality.

[0043] Finally, it should be pointed out that the above examples are only used to illustrate the technical solutions of the application and are not limiting. Although the application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the application can be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the application, which should be covered in the scope of the claims of the application.

Claims

1. A foam lamination device for die cutting processing, characterized by, The application relates to a foam cutting and pasting machine. The first work station comprises a bottom roller shaft for carrying and conveying a main material belt and an adjustable pasting rod arranged above the bottom roller shaft, which is used for pasting foam onto the main material belt. The second work station, located downstream of the first work station, comprises a cutting circular knife roller used for cutting foam. The third work station, located downstream of the second work station, comprises a pasting top roller, a pasting bottom roller, at least one movable pressing adhesive roller, a driven gear and a pasting bottom roller gear.

2. The die cutting process foam attachment device of claim 1, wherein: The pasting top roller is arranged above the pasting bottom roller, and a knife pillow for protecting a knife die is arranged on the pasting top roller.

3. The die cutting process foam attachment device of claim 2, wherein: The movable pressing adhesive roller is slidingly arranged on the pasting top roller and is used for avoiding the foam area when pressing double-sided adhesive tape to the main material belt with foam.

4. The die cutting process foam attachment device of claim 3, wherein: The driven gear is arranged at the shaft end of the pasting top roller.

5. The die cutting process foam attachment device of claim 4, wherein: The pasting bottom roller gear is arranged at the shaft end of the pasting bottom roller and is engaged with the driven gear.

6. The die-cutting foam lamination device of claim 5, wherein: The adjustable pasting rod in the first work station can move up and down to adjust the pasting pressure. The movable pressing adhesive roller in the third work station can move according to the pressing edge position of the product to avoid the foam area when pasting the double-sided adhesive tape. Three servo motors are arranged to drive the bottom roller shaft, the cutting circular knife roller and the pasting bottom roller respectively. The three servo motors are synchronously and uniformly operated. The cutting circular knife roller in the second work station is used for cutting foam into a shape and discharging the waste frame. The engagement between the driven gear and the pasting bottom roller gear in the third work station makes the movable pressing adhesive roller rotate synchronously with the pasting bottom roller.

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