Feeding device for mortar production
By combining the mixing and adjusting components, the problem of difficult material supply adjustment is solved, achieving continuity and uniformity of mortar supply, reducing waste, and adapting to the material needs of different construction scenarios.
Patent Information
- Application Number
- CN202422956963.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Traditional feeding devices are difficult to adjust the feeding amount precisely according to actual needs during the feeding process, resulting in material waste and impact on construction progress, especially in construction scenarios with large fluctuations in demand, where they have low adaptability.
The system combines a mixing component and an adjustment component. The mixing blades prevent clumping, and the adjustment component allows for adjustment of the feed port opening size to meet the feeding needs of different construction scenarios.
It achieves continuous and uniform material supply, reduces material waste, improves the automation level and operational reliability of the equipment, and adapts to the material requirements of different construction scenarios.
Smart Images
Figure CN223657295U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cement mortar production field, concretely relates to a feeding device for mortar production. BACKGROUND
[0002] With the acceleration of urbanization process in China, the number and scale of building construction projects are increasing, and the demand for mortar is also rapidly rising. As an important material indispensable in building construction, the quality of mortar directly affects the construction effect and the durability of the structure.
[0003] Cement mortar is a building material made by mixing cement, fine aggregate (usually sand) and water in a certain proportion, commonly referred to as cement + sand + water mortar. In the production process, cement mortar is usually stored and fed through a cement tank, which can not only improve production efficiency, but also reduce manual operation and improve the stability and uniformity of the feeding process.
[0004] However, in the feeding process, the feeding amount of cement mortar is difficult to accurately adjust according to actual demand, and excessive feeding will cause material waste and cleaning burden at the construction site, while insufficient feeding may affect the construction progress and quality, especially in construction scenarios with large demand fluctuations, the adaptability of traditional feeding devices is low.
[0005] For the problems in the related art, there is no effective solution at present. SUMMARY
[0006] In view of the problems in the related art, the utility model provides a feeding device for mortar production to overcome the above technical problems existing in the prior art.
[0007] Therefore, the utility model adopts the following specific technical solutions:
[0008] A feeding device for mortar production, comprising a support frame, a cement tank is arranged at the top end of the support frame, and a controller is arranged at one side of the middle part of the cement tank; a mixing assembly matched with the support frame is arranged at the bottom of the cement tank, a feeding bin is arranged at the bottom end of the cement tank, and a feeding port is arranged at the bottom end of the feeding bin; a support side plate is arranged at one side of the feeding bin, an adjusting assembly matched with the feeding bin is arranged at the bottom end of the support side plate, and the shape of the feeding bin is U-shaped.
[0009] Further, in order to continuously stir the mixed mortar, effectively avoid the caking phenomenon, and ensure the continuity and uniformity of the supply, the mixing assembly comprises a mounting pad arranged on one side of the top end of the support frame, a motor is arranged at the top end of the mounting pad, a driving gear is arranged at one end of the output shaft of the motor, a driven gear is arranged on one side of the driving gear, a rotating shaft one matched with the cement tank is arranged at the middle part of the driving gear and the driven gear, a plurality of stirring blades are uniformly arranged on the outer side of the rotating shaft one, and the plurality of stirring blades on the outer sides of the two rotating shaft ones are transversely staggered and arranged in the cement tank.
[0010] Further, in order to ensure the stable operation of the adjusting assembly, mounting seats matched with the adjusting assembly are arranged at the bottom ends of the two support side plates.
[0011] Further, in order to adjust the position of the arc-shaped adjusting frame and the opening size of the feeding port at the bottom end of the feeding bin under the action of the adjusting assembly, adjust the feeding amount according to the actual demand, reduce waste, and adapt to the material requirements of different construction scenes, the adjusting assembly comprises a mounting ring movably connected between the two mounting seats, a cylinder is arranged at the middle part of the mounting ring, a U-shaped connecting frame is arranged at one end of the output shaft of the cylinder, the bottom end of the U-shaped connecting frame is connected with a connecting block through a pin shaft, the bottom end of the connecting block is provided with an arc-shaped adjusting frame matched with the bottom end of the feeding bin, and the two ends of the arc-shaped adjusting frame are connected with the two ends of the feeding bin through rotating shafts two.
[0012] The beneficial effects of the utility model are:
[0013] 1. The effective combination of the mixing assembly and the adjusting assembly not only solves the problems of mortar caking and difficult adjustment of the feeding amount, but also optimizes the automation level and operation reliability of the equipment.
[0014] 2. Under the action of the adjusting assembly, the position of the arc-shaped adjusting frame is adjusted, and the opening size of the feeding port at the bottom end of the feeding bin is adjusted, so that the feeding amount is adjusted according to the actual demand, waste is reduced, and the material requirements of different construction scenes are adapted. DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0016] Figure 1It is a structural schematic view of the feeding device for mortar production according to the embodiment of the utility model.
[0017] Figure 2 It is a sectional view of the feeding device for mortar production according to the embodiment of the utility model.
[0018] Figure 3 It is Figure 2 It is a local enlarged view of A in the middle.
[0019] Figure 4 It is an assembly drawing of the feeding bin, support side plate and adjusting assembly in the feeding device for mortar production according to the embodiment of the utility model.
[0020] Figure 5 It is a sectional view of the cement tank and mixing assembly in the feeding device for mortar production according to the embodiment of the utility model.
[0021] In the figure,
[0022] 1, support frame; 2, cement tank; 3, controller; 4, mixing assembly; 401, mounting gasket; 402, motor; 403, driving gear; 404, driven gear; 405, rotating shaft one; 406, stirring blade; 5, feeding bin; 6, feeding port; 7, support side plate; 701, mounting seat; 8, adjusting assembly; 801, mounting ring; 802, air cylinder; 803, U-shaped connecting frame; 804, connecting block; 805, arc adjusting frame; 806, rotating shaft two. DETAILED DESCRIPTION
[0023] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperating with reference to these contents, the person skilled in the art should be able to understand other possible implementation modes and the advantages of the utility model, the components in the figure are not drawn according to scale, and similar component symbols are usually used to represent similar components.
[0024] According to the embodiment of the utility model, a feeding device for mortar production is provided.
[0025] The utility model will be further illustrated in combination with the drawings and specific embodiments, such as Figures 1-5As shown, the feeding device for mortar production comprises a support frame 1, a cement tank 2 is arranged at the top end of the support frame 1, a controller 3 is arranged at one side of the middle part of the cement tank 2; a mixing assembly 4 matched with the support frame 1 is arranged at the bottom of the cement tank 2, a feeding bin 5 is arranged at the bottom end of the cement tank 2, and a feeding port 6 is arranged at the bottom end of the feeding bin 5; a supporting side plate 7 is arranged at one side of the feeding bin 5, an adjusting assembly 8 matched with the feeding bin 5 is arranged at the bottom end of the supporting side plate 7, and the feeding bin 5 is in a U-shaped shape.
[0026] By means of the above technical scheme, the effective combination of the mixing assembly 4 and the adjusting assembly 8 not only solves the problems of mortar caking and difficult adjustment of the feeding amount, but also optimizes the automation level and operation reliability of the equipment; under the action of the mixing assembly 4, the mixed mortar can be continuously stirred, the caking phenomenon is effectively avoided, and the continuity and uniformity of the feeding are ensured; under the action of the adjusting assembly 8, the position of the arc-shaped adjusting frame 805 is adjusted according to the feeding amount of the cement mortar, and the opening size of the feeding port 6 at the bottom end of the feeding bin 5 is adjusted, so that the feeding amount is adjusted according to the actual demand, waste is reduced, and the material requirement of different construction scenes is adapted.
[0027] In addition, it needs to be pointed out that the cement tank 2 of the utility model not only can store mortar, but also can store other building materials (for example: concrete, thermal insulation material, gypsum slurry, etc.), and by adjusting the parameters of the mixing assembly 4 and the adjusting assembly 8, the physical properties (such as viscosity, particle size, etc.) of different materials can be optimized, so that various building materials can be fully mixed, and the feeding amount can be controlled, which provides help for efficient processing of various building materials, and further improves the universality and practical value of the equipment.
[0028] In one embodiment, for the above-mentioned mixing assembly 4, the mixing assembly 4 comprises a mounting pad 401 arranged at one side of the top end of the support frame 1, a motor 402 is arranged at the top end of the mounting pad 401, a driving gear 403 is arranged at one end of the output shaft of the motor 402, a driven gear 404 meshing with the driving gear 403 is arranged at one side of the driving gear 403, a rotating shaft one 405 matched with the cement tank 2 is arranged at the middle part of the driving gear 403 and the driven gear 404, a plurality of stirring blades 406 are uniformly arranged at the outer side of the rotating shaft one 405, and the plurality of stirring blades 406 at the outer side of the two groups of rotating shaft ones 405 are transversely staggered and arranged in the interior of the cement tank 2, so that the mixed mortar can be continuously stirred under the action of the mixing assembly 4, the caking phenomenon is effectively avoided, and the continuity and uniformity of the feeding are ensured.
[0029] The working principle of the mixing assembly 4 is as follows: under the control of the controller 3, the motor 402 is controlled and started, and the driving gear 403 is driven to rotate under the action of the output shaft of the motor 402, the driven gear 404 engaged with the driving gear 403 is driven to rotate in the process of rotation of the driving gear 403, and the two groups of rotating shafts one 405 are driven to rotate, and the plurality of stirring blades 406 are transversely staggered and arranged in the cement tank 2, the mixed mortar is stirred by the stirring blades 406 to avoid the phenomenon of mortar clumping.
[0030] In one embodiment, for the above-mentioned supporting side plate 7, the bottom end of the supporting side plate 7 is provided with a mounting seat 701 matched with the adjusting assembly 8, so that the stable operation of the adjusting assembly 8 is ensured under the action of the mounting seat 701.
[0031] In one embodiment, for the above-mentioned adjusting assembly 8, the adjusting assembly 8 comprises a mounting ring 801 movably connected between the two groups of mounting seats 701, a pneumatic cylinder 802 is arranged in the middle of the mounting ring 801, a U-shaped connecting frame 803 is arranged at one end of the output shaft of the pneumatic cylinder 802, the bottom end of the U-shaped connecting frame 803 is connected with a connecting block 804 through a pin shaft, the bottom end of the connecting block 804 is provided with an arc-shaped adjusting frame 805 matched with the bottom end of the feeding bin 5, and the two ends of the arc-shaped adjusting frame 805 are connected with the two ends of the feeding bin 5 through rotating shafts two 806, so that under the action of the adjusting assembly 8, the position of the arc-shaped adjusting frame 805 is adjusted according to the feeding amount of the cement mortar, the opening size of the feeding port 6 at the bottom end of the feeding bin 5 is adjusted, the feeding amount is adjusted according to actual needs, waste is reduced, and the material requirement of different construction scenes is adapted.
[0032] The working principle of the adjusting assembly 8 is as follows: under the control of the controller 3, the pneumatic cylinder 802 is controlled and started, the U-shaped connecting frame 803 is pushed in the elongation process of the output shaft of the pneumatic cylinder 802, at this time, under the cooperation of the mounting ring 801 and the mounting seat 701, the pneumatic cylinder 802 can rotate in the mounting ring 801, and the elongation length of the output shaft of the pneumatic cylinder 802 is adjusted, the U-shaped connecting frame 803 drives the connecting block 804 to move under the action of the pin shaft, the connecting block 804 drives the arc-shaped adjusting frame 805 to rotate along the bottom of the feeding bin 5 under the action of the rotating shafts two 806, and in the process of rotation, the position of the arc-shaped adjusting frame 805 is adjusted according to the feeding amount of the cement mortar, and the opening size of the feeding port 6 at the bottom end of the feeding bin 5 is adjusted, so that the feeding amount is adjusted according to actual needs, waste is reduced, and the material requirement of different construction scenes is adapted.
[0033] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.
[0034] In practical application, firstly, the mixed mortar is stored in the cement tank 2, under the control of the controller 3, the motor 402 is started, the motor drives the driving gear 403 to rotate through the output shaft, the driving gear is engaged with the driven gear 404, so that the driven gear rotates synchronously. The two groups of rotating shafts I 405 are rotated by the driven gear, and the stirring blades 406 uniformly distributed on the outer side of the rotating shafts I 406 stir the mortar in the cement tank 2 to ensure the uniformity of the mortar and avoid the caking phenomenon (the working principle of the mixing assembly 4 is as shown above) ;
[0035] When the feeding amount needs to be adjusted, the controller 3 starts the air cylinder 802, the output shaft of the air cylinder 802 is elongated and pushes the U-shaped connecting frame 803, the U-shaped connecting frame drives the connecting block 804 to move through the pin shaft, the connecting block drives the arc-shaped adjusting frame 805 to rotate along the bottom of the feeding bin 5 through the rotating shaft II 806, so that the opening size of the feeding port 6 is adjusted. According to the opening size of the feeding port 6 after adjustment, the mortar is uniformly discharged from the bottom end of the feeding bin, which meets the demand of different construction scenes for the feeding amount (the working principle of the adjusting assembly 8 is as shown above).
[0036] In summary, by means of the above technical scheme of the utility model, the utility model effectively solves the problems of mortar caking and difficult adjustment of the feeding amount, optimizes the automation level and operation reliability of the equipment, continuously stirs the mixed mortar under the action of the mixing assembly 4, effectively avoids the caking phenomenon, and ensures the continuity and uniformity of feeding. Under the action of the adjusting assembly 8, the position of the arc-shaped adjusting frame 805 is adjusted according to the feeding amount of the cement mortar, and the opening size of the feeding port 6 at the bottom end of the feeding bin 5 is adjusted, so that the feeding amount is adjusted according to the actual demand, waste is reduced, and the material requirement of different construction scenes is met.
[0037] In the utility model, unless otherwise expressly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "threading" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise expressly limited, the above-mentioned terms in the utility model can be understood according to the specific meaning of the above-mentioned terms in the utility model by the person skilled in the art.
[0038] The above only describes the preferred embodiments of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A mortar feeding device, comprising a support frame (1), characterized in that, A cement tank (2) is provided at the top of the support frame (1), and a controller (3) is provided on one side of the middle part of the cement tank (2); The bottom of the cement silo (2) is provided with a mixing component (4) that cooperates with the support frame (1), and the bottom end of the cement silo (2) is provided with a feeding bin (5), and the bottom end of the feeding bin (5) is provided with a feeding port (6). A support side plate (7) is provided on one side of the feeding bin (5), and an adjustment component (8) that cooperates with the feeding bin (5) is provided at the bottom of the support side plate (7).
2. The mortar production feeding device according to claim 1, characterized in that, The feeding bin (5) is U-shaped.
3. The mortar production feeding device according to claim 1, characterized in that, The mixing assembly (4) includes a mounting pad (401) disposed on one side of the top of the support frame (1). A motor (402) is disposed on the top of the mounting pad (401). A drive gear (403) is disposed at one end of the output shaft of the motor (402). A driven gear (404) meshes with the drive gear (403) on one side. A rotating shaft (405) that cooperates with the cement tank (2) is inserted in the middle of both the driven gear (404) and the drive gear (403). A number of stirring blades (406) are evenly disposed on the outer side of the rotating shaft (405).
4. The mortar feeding device according to claim 3, characterized in that, Several stirring blades (406) on the outer side of the two sets of rotating shafts (405) are arranged laterally and alternately inside the cement tank (2).
5. A mortar feeding device according to claim 1, characterized in that, The bottom sides of the support side plate (7) are provided with mounting bases (701) that cooperate with the adjustment component (8).
6. A mortar feeding device according to claim 5, characterized in that, The adjustment assembly (8) includes a mounting ring (801) movably connected between the two sets of mounting seats (701). A cylinder (802) is inserted through the middle of the mounting ring (801). A U-shaped connecting frame (803) is provided at one end of the output shaft of the cylinder (802). The bottom end of the U-shaped connecting frame (803) is connected to the connecting block (804) by a pin. The bottom end of the connecting block (804) is provided with an arc-shaped adjustment frame (805) that cooperates with the bottom end of the feeding bin (5). Both ends of the arc-shaped adjustment frame (805) are connected to both ends of the feeding bin (5) by a rotating shaft (806).