Adjustable conveying device for electrical automation

By using a detachable support frame and PVC conveyor belt design, combined with the controller's automated control and fault detection, the convenience and safety issues of the conveying device are solved, achieving efficient material transportation and fault early warning.

CN223659025UActive Publication Date: 2025-12-12SHANDONG XUNFENG ELECTRONICS
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Patent Information

Application Number
CN202422984290.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-12
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing electrical automated conveyor systems have fixed structures, which makes them inconvenient to handle, maintain, and replace conveyor belts, and they lack automated control and fault detection functions.

Method used

The design incorporates a detachable support frame and side beam structure, utilizes a PVC conveyor belt, and is equipped with a controller for automated control and fault detection, including equipment parameter storage, fault self-checking, and operation feedback units.

Benefits of technology

It improves the stability and safety of the conveyor system, reduces maintenance difficulty, enables convenient replacement of conveyor belts and automated operation, reduces the risk of static electricity accumulation, and improves transportation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable conveying device for electrical automation, which relates to the field of electrical automation conveying devices and comprises a conveying belt, a driving roller and a driven roller are arranged in the conveying belt, side beams are arranged on two sides of the conveying belt, motors are mounted on two sides of the side beams, a support frame is connected below the side beams, and the support frame is connected with the driving roller and the driven roller. The side beams and the supporting frames are detachably connected, use convenience is improved, durability of products is enhanced, the cross beams are fixedly connected between the supporting frames, stability of the whole conveying device is guaranteed, stability and safety of the conveying device are guaranteed, automatic operation and fault detection are achieved through the controller, and production efficiency is improved. And therefore, the overall transportation efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electrical automation conveying device field, in particular to adjustable conveying device for electrical automation. BACKGROUND

[0002] The automation in electrical automation refers to the process that machine or device operates or controls automatically according to the predetermined program or instruction without human intervention, and the electrical automation is the process that machine or device realizes the automatic control through mechanical mode.

[0003] The conveying device of automation can quickly move products from one place to another, reduce the time and labor intensity of manual handling, improve product conveying efficiency, the overall structure of the existing conveying device is fixed when using, which leads to the inconvenience when handling the equipment, and considering the maintenance and replacement of the conveying belt, the integral design is not convenient when maintaining, therefore, the adjustable conveying device for electrical automation is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] 1. TECHNICAL SCHEME

[0005] To solve the above technical problems, the utility model is realized through the following technical scheme: a adjustable conveying device for electrical automation, including conveying belt, the both sides of conveying belt are provided with side beam, the inside of conveying belt is provided with driving roller and driven roller, the both sides of side beam are installed with motor, the lower side of side beam is connected with support frame, the connection between side beam and support frame is designed as detachable type, the fixed connection of support frame is provided with crossbeam between them;

[0006] As a further description of the above technical scheme: the motor is equipped with controller, the driving roller is directly connected with the motor and is driven by the motor, the driven roller is passively rotated by the friction force of the driving roller, further, the driving roller and the driven roller cooperate to drive the conveying belt to run and transmit;

[0007] Specifically, the conveying belt adopts PVC material; the side beam is made of metal material, which is two cuboid-shaped devices, the surface of which is provided with a groove with the same length as the side beam, which is assembled and disassembled through the groove and the bottom support frame; the support frame is composed of two parts, which are fixedly connected with two vertical columns and a crossbeam, and the top of each vertical column is connected with the bottom of the side beam, forming a symmetrical structure, which reduces the complexity of the equipment and improves the stability of the equipment structure, and the vertical column surface has a groove, which can improve the bearing capacity of the support frame.

[0008] Further, the controller comprises a device parameter storage module, a fault self-checking module, an operation feedback unit and a main control system; the device parameter storage module inputs the operation standard parameters of each component of the electrical automation device, collects and stores the operation actual parameters of each component of the electrical automation device in a fault-free state, compares the operation actual parameters with the operation standard parameters, obtains the standard deviation value, and performs classified storage; the fault self-checking module detects the operation process parameters of each component of the electrical automation device in real time according to a preset self-checking period, compares the obtained operation process parameters with the operation standard parameters within the self-checking period, and obtains the operation deviation value; the operation feedback unit is used for stopping the operation control signal of the electrical automation device according to the judgment result of the fault self-checking module, and feeds back the operation behavior content to the main control system, so as to make the main control system stop sending the operation control instruction of the electrical automation device.

[0009] 2. Advantage

[0010] Compared with the prior art, the adjustable conveying device for electrical automation can improve the carrying capacity of the support frame and reduce the load by adding a cross beam to the support frame. This structure can effectively improve the overall performance of the conveying device, ensure the stability and safety of the conveying device, and improve the overall transportation efficiency. The side beam and the support frame are designed to be detachable, which facilitates maintenance and replacement of the conveyor belt. The motor is equipped with a controller to adjust the speed of the conveyor belt to control the conveying speed. The conveyor belt is made of PVC material, which has high strength and light weight. The surface is wear-resistant and anti-static, which helps to prevent static accumulation during transportation, thereby reducing the risk of accidents and improving transportation capacity. The controller realizes automatic operation and fault detection, improving the operation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0012] Fig. 1 It is a front view of the present application;

[0013] Fig. 2 It is a side view of the present application;

[0014] Fig. 3 It is a top view of the present application;

[0015] In the drawings, the components represented by each reference numeral are listed as follows:

[0016] 1 conveyor belt; 2 side beam; 3 motor; 4 support frame; 5 cross beam; 6 driving roller; 7 driven roller. DETAILED DESCRIPTION

[0017] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0018] In the following description, a number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced without the specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to obscure the present application. Above all, the present application is not intended to be limited to the details of the description below, but can be implemented with various changes and modifications, which will become apparent to those skilled in the art upon reading the description below.

[0019] Secondly, the present application is described in detail in combination with the schematic diagram. In the detailed description of the embodiments of the present application, the sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual manufacture.

[0020] In order to make the objectives, technical solutions and advantages of the present application more apparent, the embodiments of the present application will be described in further detail below with reference to the accompanying drawings.

[0021] Example 1

[0022] Please refer to Figs. 1-3As shown, the embodiment is a kind of adjustable conveying device for electrical automation, including conveyor belt 1, the conveyor belt 1 adopts PVC material material, its belt body strength is high, overall weight is light, surface wear resistance, antistatic, it is helpful to prevent material from producing static electricity accumulation in the process of transportation, conveyor belt 1 both sides are provided with side beam 2, the side beam 2 is made of metal material, to bear the weight of different goods on the conveyor belt, provide support for conveyor belt 1, motor 3 is installed on the both sides of side beam 2, the speed of conveyor belt 1 can be adjusted, ensure the operation efficiency of conveying device, support frame 4 is connected below side beam 2, the connection between side beam 2 and support frame 4 is designed as detachable type, specifically, the side beam 2 is two cuboid shapes, the surface has recess of the same length with side beam 2, the support frame 4 at bottom can be spliced and detached with side beam 2 through recess, the support frame 4 is composed of four cuboid columns and two cuboid cross beams 5, and the surface of column also has recess, to facilitate connection with upper side beam 2, the cross beam 5 is fixedly connected between every two columns in support frame 4, the cross beam 5 can improve the carrying capacity of support frame 4, this detachable design is convenient for maintenance and replacement of conveyor belt, effectively improve the overall performance of conveying device, ensure the safety and convenience of conveying device;Specifically, the inside of conveyor belt 1 is provided with driving roller 6 and driven roller 7, the driving roller 6 is directly connected with motor 3 and driven by motor 3, the driven roller 7 is passively rotated by friction force with driving roller 6, when working, driving roller 6 and driven roller 7 cooperate to drive conveyor belt 1 to run transmission, realize the automatic conveying work of goods.

[0023] When the device is used, first, start motor 3 to drive driving roller 6 to rotate, driving roller 6 drives driven roller 7 to rotate passively, driving roller 6 and driven roller 7 cooperate to drive conveyor belt 1 to run, goods are placed on conveyor belt 1 for conveying, when fast or slow transportation is needed, adjust the speed of motor 3 through controller, then adjust the speed of conveying device to transport goods, to adapt to the conveying demand of different goods.

[0024] The scheme also includes a controller, and the controller includes a device parameter storage module, a fault self-checking module, an operation feedback unit and a main control system.

[0025] The device parameter storage module inputs the running standard parameters of each component of the electrical automation device, collects and stores the running actual parameters of each component of the electrical automation device in the fault-free state, and compares the running actual parameters with the running standard parameters to obtain the standard deviation value and store it in categories; the fault self-checking module detects the running process parameters of each component of the electrical automation device according to the preset self-checking period, compares the obtained running process parameters with the running standard parameters in the self-checking period to obtain the running deviation value; the running feedback unit is used for stopping the operation of the electrical automation device running control signal according to the judgment result of the fault self-checking module, and feeding back the operation behavior content to the main control system to stop the main control system from sending the electrical automation device running control instruction;

[0026] The power supply self-checking unit in the fault self-checking module is used for detecting the power supply voltage value in real time according to the preset self-checking period, comparing the detected power supply voltage value with the rated voltage value, and feeding back the comparison result as the voltage self-checking result to the running feedback unit; the power source self-checking unit in the fault self-checking module is used for detecting the pressure levels of the air pressure source and the hydraulic pressure source required in the running process of the electrical automation device, and comparing the pressure levels with the standard air pressure source and hydraulic pressure source pressure level values, and feeding back the comparison result as the power source self-checking result to the running feedback unit.

[0027] The device environment monitoring unit in the fault self-checking module is used for monitoring the environmental parameters in the running environment of the electrical automation device in real time, and feeding back the environmental parameters to the running feedback unit. The sensor online monitoring unit in the fault self-checking module is composed of a plurality of miniature monitoring cameras arranged at corresponding sensors, which are used for monitoring the sensor position parameters at the corresponding positions and feeding back the sensor displacement conditions to the running feedback unit. When the device environment monitoring unit monitors the environmental parameters in the running environment of the electrical automation device in real time, the environmental parameters include environmental temperature, environmental humidity and environmental air quality parameters.

[0028] The position of the controller is set by the worker according to the actual situation when working, and the controller is used for controlling the motor used in the scheme; the controller is an Intel processor, an AMD processor, a PLC controller, an ARM processor or a single-chip microcomputer, and is matched with a mainboard, a memory bar, a storage medium and a power supply, the power supply is a commercial power or a lithium battery; when having a display screen, it also has a display card; for the basic or advanced operation principle of the controller, please refer to the books published by Tsinghua University Press, such as 'Automatic Control Principle', 'Microcontroller Principle and Application Simulation Case' and 'Sensor Principle and Application', other books in the field can be read for reference; other automation control and electrical devices not mentioned belong to the knowledge familiar to those skilled in the art, and will not be described here.

[0029] In the description of the utility model, it also needs to be explained that, unless there are explicit provisions and limitations, the terms'set', 'install', 'connect' and 'connect' should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0030] Finally, it should be pointed out that: the above-mentioned only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An adjustable conveying device for electrical automation, comprising a conveyor belt (1), characterized in that, The conveyor belt (1) is provided with side beams (2) on both sides, the inside of the conveyor belt (1) is provided with driving rollers (6) and driven rollers (7), the side beams (2) are provided with motors (3) on both sides, the side beams (2) are connected with support frames (4) below, and the side beams (2) and the support frames (4) are connected in a detachable manner; The side beams (2) are two cuboids, the surfaces of the side beams (2) are provided with grooves with the same length as the side beams (2), the support frames (4) at the bottom can be spliced and detached with the side beams (2) through the grooves, the support frames (4) are composed of four cuboid columns and two cuboid cross beams (5), the surfaces of the columns are also provided with grooves, and the upper side beams (2) are connected, two columns in the support frames (4) are fixedly connected with the cross beam (5); The driving rollers (6) are directly connected with the motors (3) and are driven by the motors (3), the driven rollers (7) are passively rotated by the friction force of the driving rollers (6), further, the driving rollers (6) and the driven rollers (7) cooperate to drive the conveyor belt (1) to run and transmit.

2. The adjustable conveying device for electrical automation according to claim 1, characterized in that: Further comprising a controller, the controller comprises a device parameter storage module, a fault self-checking module, an operation feedback unit and a main control system; the device parameter storage module inputs the operation standard parameters of each component part in the electrical automation equipment, collects and stores the operation actual parameters of each component part of the electrical automation equipment in the fault-free state, compares the operation actual parameters with the operation standard parameters, obtains the standard difference value, and stores the standard difference value in a classified manner; The fault self-checking module detects the operation process parameters of each component part of the electrical automation equipment according to the preset self-checking period, compares the obtained operation process parameters with the operation standard parameters in the self-checking period, and obtains the operation difference value; The operation feedback unit is used for stopping the operation control signal of the electrical automation equipment according to the judgment result of the fault self-checking module, and feeds back the operation behavior content to the main control system, so that the main control system stops sending the operation control instruction of the electrical automation equipment.