Automatic disc arranging machine for magnetic sheets

Abstract

The utility model relates to the technical field of magnetic steel sheet manufacturing, and discloses an automatic disc arranging machine for magnetic sheets in order to solve the problems of high labor cost and low efficiency in the prior art. Comprising a machine body frame serving as a device base, a conveying belt structure and a product vibration feeding mechanism are arranged on the upper surface of the machine body frame, the product vibration feeding mechanism is in butt joint with a material collecting platform used for integrating magnetic sheets, and a multi-joint robot used for grabbing materials on the material collecting platform is arranged at one end of the material collecting platform; a warped material temporary storage area, a wobble plate mechanism used for warped material detection and a jig temporary storage mechanism used for storing jigs are sequentially and fixedly arranged on the portion, at the conveying belt structure, of the machine body frame, and the conveying belt structure is arranged among the warped material temporary storage area, the wobble plate mechanism, the jig temporary storage mechanism and the machine body frame. Magnetic sheets are manually placed in the product vibration feeding area to be fed and discharged, material arrangement is conducted through the material collecting platform, material taking is conducted through the robot, material warping detection is conducted through the plate arranging structure, and conveying is conducted through the conveying belt, so that material arrangement of the magnetic sheets can be completed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic steel sheet manufacturing, especially relates to a magnetic sheet automatic tray placing machine. BACKGROUND

[0002] In the magnetic steel sheet manufacturing process, the magnetic steel sheet needs to be placed and collected. The traditional placing method is full manual placing, and workers manually put the magnetic steel sheet into the empty tray and stack the full trays layer by layer. This placing and collecting method is very labor-intensive for workers, and workers generally need to work more than 12 hours a day to catch up with the progress when the demand is high. For manufacturers, the placing efficiency is low, which affects the output of magnetic steel. Therefore, the existing magnetic steel sheet collection has the problems of high labor intensity and low work efficiency.

[0003] There is an urgent need for an equipment that can automatically place magnetic sheets to replace manual work. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a magnetic sheet automatic tray placing machine to solve the problems of high labor cost and low efficiency in the prior art.

[0005] To achieve the above-mentioned purpose, the specific technical scheme of the magnetic sheet automatic tray placing machine of the utility model is as follows:

[0006] A magnetic sheet automatic tray placing machine, comprising a machine frame as a device base, a conveying belt structure is arranged on one side of the upper surface of the machine frame, a product vibration feeding mechanism for placing and conveying magnetic sheets is arranged on one side of the conveying belt structure of the upper surface of the machine frame, the product vibration feeding mechanism is connected with a material collecting platform for integrating magnetic sheets, and a multi-joint robot for grabbing materials on the material collecting platform is arranged at one end of the material collecting platform.

[0007] A material lifting temporary storage area, a tray placing mechanism for material lifting detection, and a jig buffer mechanism for storing jigs are sequentially and fixedly arranged on the machine frame at the conveying belt structure part, and the conveying belt structure is arranged between the material lifting temporary storage area, the tray placing mechanism, the jig buffer mechanism, and the machine frame. The magnetic sheets are manually fed into the product vibration feeding mechanism or automatically fed into the jig buffer mechanism, the materials are integrated by the material collecting platform, the multi-joint robot grabs and places the materials into the tray placing mechanism, the materials are conveyed by the conveying belt structure into the tray placing mechanism for material lifting detection, and automatic tray placing is completed.

[0008] Further, the conveying belt structure comprises a conveying belt body and a transmission belt, one end of the conveying belt body is provided with a transmission motor for driving the transmission belt, the upper end of the transmission motor is further provided with a first photoelectric sensor, and one side of the transmission belt is further provided with a positioning cylinder and a positioning wheel for positioning and righting.

[0009] Further, the jig buffer mechanism comprises a jig buffer frame, the upper end of the jig buffer frame is uniformly provided with a jig baffle, the upper end of the jig buffer frame is further provided with a second photoelectric sensor connected with the end of the jig baffle, the lower end of the jig buffer frame is uniformly provided with a support column fixed with the machine body frame, the upper end of the jig buffer frame is provided with a conveying guide rail, the two sides of the jig baffle are provided with a jig dividing plate mechanism, the jig dividing plate mechanism is arranged on the conveying guide rail, and the lower end of the jig dividing plate mechanism is provided with a jig dividing plate cylinder.

[0010] Further, the disc placing mechanism and the warped material temporary storage area are arranged in the jig frame, the lower end of the jig frame is uniformly provided with a support column, the upper end of the warped material temporary storage area is provided with a jig limiting frame for limiting the jig, the disc placing mechanism comprises a jig jacking mechanism arranged in a groove on one side of the jig frame, one side of the jig jacking mechanism is further provided with a jig material blocking mechanism, the jig material blocking mechanism is provided with a third photoelectric sensor, and the lower end of the jig jacking mechanism is further provided with a lifting cylinder for controlling the lifting of the jig jacking mechanism.

[0011] Further, the jig jacking mechanism comprises a jacking main frame composed of a plurality of supporting plates, each supporting plate is connected and fixed through a linear bearing guide device, the top of the jig jacking mechanism is provided with a jacking supporting plate, and the bottom of the jig jacking mechanism is provided with a servo motor.

[0012] Further, the material collecting platform comprises a platform main body, one side of the platform main body is provided with a conveying belt, an adjusting screw rod, a screw rod motor and a linear guide rail, the adjusting screw rod is connected with the screw rod motor, the upper end of the adjusting screw rod is provided with the linear guide rail, the adjusting screw rod is used for adjusting the position of the platform main body on the linear guide rail, and the lower end of the platform main body is provided with a driving motor for driving the conveying belt.

[0013] Further, the end of the multi-joint robot is provided with a vacuum suction cup for sucking the jig disc.

[0014] Further, a discharging mechanism is further arranged between the material collecting platform and the product vibration feeding mechanism, the discharging mechanism comprises a fixing seat as a discharging mechanism base, one side of the fixing seat is provided with a discharging baffle, the upper end of the fixing seat is provided with a discharging frame, the upper end of the discharging frame is provided with a linear module, one side of the discharging frame is provided with a discharging cylinder, and the discharging cylinder is connected with a driving motor for driving the movement of the discharging cylinder.

[0015] Further, a plurality of fixing grooves are uniformly arranged on the machine body frame, and the warped material temporary storage area, the disc placing mechanism and the jig buffer mechanism are fixed on the machine body frame corresponding to the fixing grooves.

[0016] The automatic magnetic sheet placing machine has the following advantages:

[0017] The magnetic sheet is placed by manually feeding into the product vibration feeding area, collecting and arranging on the platform, robot taking, warped material detection of the placing structure and transportation by the conveying belt. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The device is provided with the device Figure One ;

[0019] Figure 2 The device is provided with the device Figure Two ;

[0020] Figure 3 The device is provided with the device

[0021] Figure 4 The device is provided with the device

[0022] Figure 5 The device is provided with the device

[0023] Figure 6 The device is provided with the device

[0024] Figure 7 The device is provided with the device

[0025] Figure 8 The device is provided with the device

[0026] Figure 9 The device is provided with the device

[0027] Figure 10 The device is provided with the device

[0028] In the figure: 1, the body frame; 11, the fixed groove; 12, the support column; 2, the product vibration feeding mechanism; 3, the material collecting platform; 31, the platform main body; 32, the conveying belt; 33, the screw motor; 34, the linear guide rail; 35, the adjusting screw; 4, the multi-joint robot; 41, the vacuum chuck; 5, the conveying belt structure; 51, the conveying belt main body; 52, the transmission motor; 53, the first photoelectric sensor; 54, the positioning wheel; 55, the positioning cylinder; 56, the conveying belt; 6, the jig buffer mechanism; 61, the jig buffer frame; 62, the jig baffle; 63, the second photoelectric sensor; 64, the jig dividing mechanism; 65, the jig dividing cylinder; 66, the conveying guide rail; 7, the tray placing mechanism; 71, the jig frame; 72, the jig jacking mechanism; 721, the jacking main body frame; 722, the jacking support plate; 723, the linear bearing guide device; 724, the servo motor; 73, the jig blocking mechanism; 74, the third photoelectric sensor; 75, the lifting cylinder; 8, the material lifting temporary storage area; 81, the jig limiting frame; 9, the material discharging mechanism; 91, the material discharging frame; 92, the fixed seat; 93, the material discharging baffle; 94, the material discharging cylinder; 95, the linear module. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0030] Example one

[0031] Referring to Figures 1 to 10 The utility model provides a magnetic sheet automatic tray placing machine for the feeding and tray placing operation occasion in the magnetic material silk screen printing process production, a magnetic sheet automatic tray placing machine, including as the device base's body frame 1, the upper surface of body frame 1 one side is provided with conveying belt structure 5, the upper surface of body frame 1 conveying belt structure 5 one side is provided with the product vibration feeding mechanism 2 for placing transmission magnetic sheet, the product vibration feeding mechanism 2 is docked with the material collecting platform 3 for the integration of magnetic sheet, and the material collecting platform 3 one end is provided with the multi-joint robot 4 for fetching the material of material collecting platform 3 to the tray placing structure tray placing,

[0032] The conveyor belt structure 5 is mounted sequentially on the machine frame 1, comprising a temporary storage area 8 for storing jigs after inspection, a tray-stacking mechanism 7 for jig detection, and a jig buffer mechanism 6 for storing jigs. The conveyor belt structure 5 is positioned between the temporary storage area 8, the tray-stacking mechanism 7, the jig buffer mechanism 6, and the machine frame 1. Magnetic sheets are manually placed into the product vibration feeding mechanism 2 for discharge or automatically fed into the jig buffer mechanism 6. The sheets are then collected by the collection platform 3, grasped by the multi-joint robot 4, and placed into the tray-stacking mechanism 7. The conveyor belt structure 5 then transports the sheets to the tray-stacking mechanism 7 for jig detection, completing the automatic tray-stacking process.

[0033] The machine frame 1 serves as the base of the automatic tray-stacking machine of this application. It has multiple fixing grooves 11 for fixing the material storage area 8, the tray-stacking mechanism 7, and the fixture buffer mechanism 6. The conveyor belt structure 5 is set on the machine frame 1 and fixed to the machine frame. The conveyor belt structure 5 includes a conveyor belt body 51, which serves as the base of the conveyor belt structure 5, and a transmission belt 56. One end of the conveyor belt body 51 is fixed with a drive motor 52 for driving the conveyor belt. The upper end of the drive motor 52 is also provided with a first photoelectric sensor 53 for detecting the passage of the fixture. One side of the transmission belt 56 is also provided with a positioning wheel 54 for positioning and straightening the fixture during the conveying process and a positioning cylinder 55 for controlling the positioning of the positioning wheel 54.

[0034] The fixture buffer mechanism 6 is used to buffer empty fixture trays and store defective jig trays. It includes a fixture buffer frame 61 as its main body, a fixture baffle 62 at its upper end arranged in a U-shape for storing fixtures, a second photoelectric sensor 63 at the bottom of the fixture baffle 62 for detecting whether the fixture has entered or exited, and support columns 12 evenly arranged at the lower end of the fixture buffer frame 61 for fixing to the fixing grooves 11 of the machine frame 1. The conveyor guide rail 66 facilitates the conveyor belt 56 to transport the fixtures. Fixture splitting mechanisms 64 are arranged on both sides of the fixture baffle 62. The fixture splitting mechanisms 64 are arranged on the conveyor guide rail 66, and a fixture splitting cylinder 65 is arranged at the lower end of the fixture splitting mechanism 64.

[0035] The material collection platform 3 is mounted on a base on one side of the transmission mechanism. It includes a platform body 31 that holds the magnetic disc. A conveyor belt 32, an adjusting screw 35 for adjusting the position of the platform body 31, a screw motor 33 for controlling the screw, and a linear guide rail 34 for facilitating the movement of the platform body 31 are provided on one side of the platform body 31. The adjusting screw 35 is connected to the screw motor 33. The upper end of the adjusting screw 35 is provided with the linear guide rail 34. The adjusting screw 35 is used to adjust the position of the platform body 31 on the linear guide rail 34. The lower end of the platform body 31 is provided with a drive motor for driving the conveyor belt 32.

[0036] The product vibration feeding mechanism 2 is arranged on the base on one side of the conveying mechanism, and two product vibration feeding mechanisms 2 are arranged in an embodiment, and an open-top container is arranged on the product vibration feeding mechanism 2, and the magnetic sheet placed in the vibration disc is conveyed to the material collecting platform 3 through the conveying belt.

[0037] The material discharging mechanism 9 is arranged between the material collecting platform 3 and the product vibration feeding mechanism 2, and is used for discharging the material of the magnetic sheet on the product vibration feeding mechanism 2 to the material collecting platform 3, and the material discharging mechanism 9 comprises a fixing seat 92 serving as a base of the material discharging mechanism 9, a material discharging baffle 93, a material discharging frame 91, a linear module 95, a lifting cylinder 75 and a driving motor, the material discharging frame 91 serves as a main body of the material discharging mechanism 9 and is supported by the fixing seat 92, the material discharging cylinder 94 and the driving motor driving the material discharging cylinder 94 are fixed on the side surface of the material discharging frame 91, and the material discharging cylinder 94 is used for preventing the jig of the product vibration feeding mechanism 2 from deviating during transportation to the material collecting platform 3.

[0038] The material discharging mechanism 9 is arranged between the material collecting platform 3 and the product vibration feeding mechanism 2, and is used for discharging the material of the magnetic sheet on the product vibration feeding mechanism 2 to the material collecting platform 3, and the material discharging mechanism 9 comprises a fixing seat 92 serving as a base of the material discharging mechanism 9, a material discharging baffle 93, a material discharging frame 91, a linear module 95, a lifting cylinder 75 and a driving motor, the material discharging frame 91 serves as a main body of the material discharging mechanism 9 and is supported by the fixing seat 92, the material discharging cylinder 94 and the driving motor driving the material discharging cylinder 94 are fixed on the side surface of the material discharging frame 91, and the material discharging cylinder 94 is used for preventing the jig of the product vibration feeding mechanism 2 from deviating during transportation to the material collecting platform 3.

[0039] The working principle of the device is as follows: the jig disc is placed in the product buffer mechanism buffer before starting or the jig is manually added during operation, the device is started, the conveying belt 56 mechanism and the product vibration feeding area are simultaneously operated, the magnetic sheet is manually added to the product vibration feeding area for feeding first, then the magnetic sheet is vibrated and conveyed through the product vibration feeding area, and the material is conveyed to the material collecting platform 3 through the conveying belt of the product vibration feeding area, at this time, the conveying belt 56 conveys the empty jig to the jig lifting mechanism 72 of the disc arrangement mechanism 7, and then the magnetic sheet on the material collecting platform 3 is sucked by the multi-joint robot 4 to the empty disc jig of the disc arrangement mechanism 7 for material deviation detection, after the material deviation detection is completed, the material is conveyed to the next stage through the conveying belt mechanism, after the material deviation detection, the jig that does not pass the material deviation detection is conveyed to the jig temporary storage area by the conveying belt and is stacked through the jig limiting frame 81, and waits for manual processing.

[0040] The device has the advantages that the magnetic sheet can be placed by manually placing the magnetic sheet in the product vibration feeding area, collecting the material on the material collecting platform 3, taking the material by the robot, detecting the material deviation through the disc arrangement structure, and conveying through the conveying belt 56, and the disc arrangement speed is fast and the efficiency is high.

[0041] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic magnetic disc tray arranging machine, characterized in that, Including the body frame (1) as the device base, the upper surface of the body frame (1) is provided with a conveying belt structure (5), one side of the upper surface conveying belt structure (5) of the body frame (1) is provided with a product vibration feeding mechanism (2) for placing the transmission magnetic sheet, the product vibration feeding mechanism (2) is connected with the material collecting platform (3) for magnetic sheet integration, one end of the material collecting platform (3) is provided with a multi-joint robot (4) for grabbing the material of the material collecting platform (3); The body frame (1) of the conveying belt structure (5) part is sequentially fixed with a material tilting temporary storage area (8), a tray mechanism (7) for tilting material detection and a jig buffer mechanism (6) for storing jig, the conveying belt structure (5) is arranged between the material tilting temporary storage area (8), the tray mechanism (7) and the jig buffer mechanism (6) and the body frame (1).

2. The magnetic sheet automatic tray placing machine according to claim 1, wherein The conveying belt structure (5) includes a conveying belt body (51) and a transmission belt (56), one end of the conveying belt body (51) is provided with a transmission motor (52) for driving the conveying belt, the upper end of the transmission motor (52) is further provided with a first photoelectric sensor (53), one side of the transmission belt (56) is further provided with a positioning cylinder (55) and a positioning wheel (54) for positioning and righting.

3. The magnetic sheet automatic tray placing machine according to claim 1, wherein The jig buffer mechanism (6) includes a jig buffer frame (61), the upper end of the jig buffer frame (61) is uniformly provided with a jig baffle (62), the upper end of the jig buffer frame (61) is further provided with a second photoelectric sensor (63) connected with the end of the jig baffle (62), the lower end of the jig buffer frame (61) is uniformly provided with a support column (12) fixed with the body frame (1), the upper end of the jig buffer frame (61) is provided with a conveying guide rail (66), the two sides of the jig baffle (62) are provided with a jig dividing plate mechanism (64), the jig dividing plate mechanism (64) is arranged on the conveying guide rail (66), the lower end of the jig dividing plate mechanism (64) is provided with a jig dividing plate cylinder (65).

4. The magnetic sheet automatic tray placing machine according to claim 1, wherein The tray mechanism (7) and the material tilting temporary storage area (8) are arranged in the jig frame (71), the lower end of the jig frame (71) is uniformly provided with a support column (12); the upper end of the material tilting temporary storage area (8) is provided with a jig limiting frame (81) for limiting the jig; the tray mechanism (7) includes a jig jacking mechanism (72) arranged in the groove on one side of the jig frame (71), one side of the jig jacking mechanism (72) is further provided with a jig blocking mechanism (73), the jig blocking mechanism (73) is provided with a third photoelectric sensor (74), the lower end of the jig jacking mechanism (72) is further provided with a lifting cylinder (75) for controlling the lifting of the jig jacking mechanism (72).

5. The magnetic sheet automatic tray placing machine according to claim 4, wherein The tool jacking mechanism (72) comprises a jacking main body frame (721) composed of multiple supporting plates, each supporting plate is connected and fixed through a linear bearing guiding device (723), the top of the tool jacking mechanism (72) is provided with a jacking supporting plate (722), and the bottom of the tool jacking mechanism (72) is provided with a servo motor (724).

6. The magnetic sheet automatic tray placing machine according to claim 1, wherein The aggregate platform (3) comprises a platform main body (31), one side of the platform main body (31) is provided with a conveying belt (32), an adjusting screw rod (35), a screw rod motor (33) and a linear guide rail (34), the adjusting screw rod (35) is connected with the screw rod motor (33), the upper end of the adjusting screw rod (35) is provided with the linear guide rail (34), and the adjusting screw rod (35) is used for adjusting the position of the platform main body (31) on the linear guide rail (34); and the lower end of the platform main body (31) is provided with a driving motor for driving the conveying belt (32).

7. The magnetic sheet automatic tray placing machine according to claim 1, wherein The end of the multi-joint robot (4) is provided with a vacuum chuck (41) for adsorbing a tool.

8. The magnetic sheet automatic tray placing machine according to claim 1, wherein The aggregate platform (3) and the product vibration feeding mechanism (2) are further provided with a discharging mechanism (9), the discharging mechanism (9) comprises a fixing base (92) serving as a base of the discharging mechanism (9), one side of the fixing base (92) is provided with a discharging baffle (93), the upper end of the fixing base (92) is provided with a discharging frame (91), the upper end of the discharging frame (91) is provided with a linear module (95), one side of the discharging frame (91) is provided with a discharging cylinder (94), and the discharging cylinder (94) is connected with a driving motor for driving the discharging cylinder (94) to move.

9. The magnetic sheet automatic tray placing machine according to claim 1, wherein The machine body frame (1) is uniformly provided with multiple fixed grooves (11), the material tilting temporary storage area (8), the tray placing mechanism (7) and the tool buffer mechanism (6) are all fixed on the machine body frame (1) corresponding to the fixed grooves (11).

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