Energy-saving MBR (Membrane Bioreactor) light-weight membrane component

The MBR lightweight membrane module, with its multi-stage filtration structure and magnetic connection, solves the problem of filtration system clogging caused by water quality changes, enabling flexible adjustment of filtration strategies and efficient water treatment.

CN223674427UActive Publication Date: 2025-12-16TIANJIN JUYI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202423261975.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-16
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing lightweight membrane modules are susceptible to rapid changes in water quality when faced with different water sources and sudden pollution, resulting in substandard treatment effects, reduced filtration flux, easy clogging of filter media, and system failure.

Method used

It adopts a multi-stage filtration structure, including a membrane plate frame, a three-dimensional flow channel network, an activated carbon filter, and a microporous filter. It is connected by magnetic strips to achieve quick disassembly and installation, adapt to different water quality changes, and flexibly adjust the filtration strategy.

Benefits of technology

It enables rapid adaptation and cleaning of contaminants when water quality changes, avoids clogging, ensures efficient operation of the filtration system, and meets various water quality requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving MBR (Membrane Biological Reactor) light-weight membrane component, and particularly relates to the field of flat membranes, the energy-saving MBR light-weight membrane component comprises a membrane plate frame, a first-stage filtering frame and a second-stage filtering frame, side plate openings are formed in two sides of the membrane plate frame, and a multi-stage filtering mounting groove is formed in an inner cavity in the center of the membrane plate frame; three-dimensional runner nets are mounted in inner cavities of openings of the two groups of side plates, a first-stage filtering frame is mounted in an inner cavity of the multi-stage filtering mounting groove, and a second-stage filtering frame is arranged on one side of the first-stage filtering frame; according to the utility model, the multi-stage filtering structure can be flexibly added or disassembled according to the water quality requirements of different environments through the combination and adjustment of the plug-in multi-stage filtering treatment, so that the conversion from one treatment target to multiple treatment targets can be conveniently realized, and when the treatment targets are changed, the multi-stage filtering treatment can be realized. The integral filtering strategy can be quickly changed by starting or disassembling the multi-stage filtering structure, so that the higher water quality requirement can be met and met in time, dirt can be cleaned in time, and blockage is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flat membrane field, more specifically, the utility model relates to a kind of energy-saving MBR light weight membrane module. BACKGROUND

[0002] Membrane bioreactor (MBR) is a new type of water treatment technology combined by activated sludge process and membrane separation technology, and the membrane module mainly supports the MBR membrane, has the triple action of certain bending resistance, toughness and membrane water flow channel specification flow direction.

[0003] After searching, the existing patent (publication number: CN215388753U) discloses a new light weight flat membrane element, which comprises a support plate and two filter membranes, a plurality of rectangular holes are formed on the surface of the support plate, rectangular hole edges are formed between adjacent rectangular holes, a mesh structure is formed between the plurality of rectangular holes and the plurality of rectangular hole edges, a semicircular flow channel hole is formed on one side of the rectangular hole edge, and a collection flow channel is formed on the upper surface and the lower surface of the support plate; the new light weight flat membrane element, through the mesh structure composed of rectangular holes and rectangular hole edges, replaces the solid middle part of the original support plate, achieves the purpose of light weight flat membrane element and reduces its cost, and at the same time, the rectangular hole edge has a large number of semicircular flow channel holes, the large number of semicircular flow channel holes form a four-way flow channel, which finally reaches the collection flow channel, greatly improves the efficiency of flat membrane water production, and the support plate structure is simple, which greatly reduces the difficulty of designing the corresponding mold. The inventor found that the prior art has the following problems in the process of realizing the utility model:

[0004] The existing light weight membrane module contains various pollutants in different water sources, and in the case of sudden water pollution caused by natural disasters, the water quality will change sharply in a short time, and when encountering sudden pollution or complex water quality, the treated water quality cannot meet the expected standard, and with the continuous accumulation of pollutants, the pores of the filter medium are blocked, the filtration flux decreases sharply, and the water quality cannot be normally treated, which finally leads to the failure of the filtration system.

[0005] Therefore, an energy-saving MBR light weight membrane module is proposed to solve the problems in the above background technology. Utility model content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides an energy-saving MBR light weight membrane module to solve the problems in the above background technology.

[0007] To achieve the above object, the utility model provides the following technical scheme: an energy -saving MBR light weight membrane module, including membrane plate frame, primary filter frame and secondary filter frame, both sides of membrane plate frame are all seted up side plate opening, the inner chamber of membrane plate frame center is seted up multistage filter installation groove, the inner chamber of two group side plate opening all is installed three -dimensional flow channel net;

[0008] The primary filter frame is installed in the inner chamber of the multistate filter installation groove, the inner chamber of the primary filter frame is provided with a first filter screen frame, the inner chamber of the first filter screen frame is provided with an activated carbon filter screen, the secondary filter frame is arranged on one side of the primary filter frame, the inner chamber of the secondary filter frame is provided with a second filter screen frame, the inner chamber of the second filter screen frame is provided with a microporous filter screen, the upper ends of the primary filter frame and the secondary filter frame are both provided with a handle, and the upper and lower ends of the opposite surfaces of the first filter screen frame and the second filter screen frame are both provided with a magnetic strip.

[0009] Preferably, the two groups of side plate openings are symmetrically arranged, and the edges of the four sides of the three-dimensional flow channel net are connected to the inner surfaces of the side plate openings.

[0010] Preferably, the upper end of the multistage filter installation groove is open, and the multistage filter installation groove is in communication with the two groups of side plate openings.

[0011] Preferably, the primary filter frame is adsorbed to the secondary filter frame by the four groups of magnetic strips, and the primary filter frame and the secondary filter frame are both inserted into the multistage filter installation groove to achieve limiting.

[0012] Preferably, the positions of the primary filter frame and the secondary filter frame are changed by adjusting the two groups of handles, and the linear motion is performed along the multistage filter installation groove.

[0013] Preferably, the surface of the microporous filter screen is arranged with a plurality of equidistantly distributed micropores, and the activated carbon filter screen and the microporous filter screen are symmetrically arranged.

[0014] The utility model discloses a technical effect and advantage:

[0015] 1. Compared with the prior art, the energy-saving MBR light weight membrane module can flexibly add or remove the multistage filter structure according to the water quality requirements of different environments through the combination and adjustment of the plug-in multistage filter processing, so that the conversion from one processing target to multiple processing targets can be conveniently realized, when the processing target changes, the overall filtration strategy can be quickly changed by enabling or removing the multistage filter structure, so that higher water quality requirements can be met and timely adapted, and the dirt can be cleaned in time to avoid blockage. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0017] Figure 2 This is a front view structural diagram of the present utility model.

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the membrane frame of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the primary and secondary filter frames of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the activated carbon filter and the microporous filter of this utility model.

[0021] The attached diagram is labeled as follows: 1. Membrane plate frame; 2. Side plate opening; 3. Multi-stage filter mounting groove; 4. Three-dimensional flow channel mesh; 5. Primary filter frame; 6. First filter screen frame; 7. Activated carbon filter screen; 8. Secondary filter frame; 9. Second filter screen frame; 10. Microporous filter screen; 11. Handle; 12. Magnetic strip. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] As attached Figures 1 to 5 The energy-saving MBR lightweight membrane module shown includes a membrane frame 1, a primary filter frame 5 and a secondary filter frame 8. The membrane frame 1 has side plate openings 2 on both sides. The inner cavity at the center of the membrane frame 1 has a multi-stage filter installation groove 3. The inner cavities of the two sets of side plate openings 2 are each equipped with a three-dimensional flow channel mesh 4.

[0025] A primary filter frame 5 is installed inside the multi-stage filter mounting groove 3. The primary filter frame 5 has a first filter screen frame 6 inside its cavity, and an activated carbon filter screen 7 is installed inside the first filter screen frame 6. A secondary filter frame 8 is located on one side of the primary filter frame 5. The secondary filter frame 8 has a second filter screen frame 9 inside its cavity, and a microporous filter screen 10 is installed inside the second filter screen frame 9. Both the primary filter frame 5 and the secondary filter frame 8 have handles 11 at their upper ends. Magnetic strips 12 are installed at the upper and lower ends of the opposite surfaces of the first filter screen frame 6 and the second filter screen frame 9.

[0026] The membrane plate frame 1 is a hollow structure, thereby reducing the weight of the frame and achieving a lightweight structure. The three-dimensional flow channel net 4 in the two sets of side plate openings 2 has a standardizing effect on the internal flow channel, making the water flow more evenly distributed in the membrane assembly, and the bending resistance is borne by the membrane plate frame 1. The three-dimensional flow channel net 4 serves as an important supporting structure for the MBR membrane, providing a solid physical support for the membrane. During the operation of the water treatment system, the MBR membrane needs to withstand the pressure from the water flow and possible external mechanical stress. The presence of the three-dimensional flow channel net 4 enables the membrane to evenly disperse these pressures, preventing deformation or damage of the membrane due to excessive local stress. The multi-stage filtration installation slot 3 in the membrane plate frame 1 provides a limiting space for the multi-stage filtration structure. The activated carbon filter net 7 and the microporous filter net 10 together form a multi-stage filtration system. The activated carbon filter net 7 in the primary filtration frame 5 utilizes the porosity and high adsorption capacity of activated carbon to effectively remove dissolved organic matter, odor substances, and part of heavy metal ions in water, providing higher water quality purification function. The secondary filtration frame 8 works in coordination with the primary filtration frame 5. The activated carbon filter net 7 reduces the burden on the secondary filtration frame 8, allowing the microporous filter net 10 to focus more on the interception of small suspended particles. The handle 11 provides great convenience for the disassembly and installation of the primary filtration frame 5 and the secondary filtration frame 8. The operator only needs to hold the handle 11 to easily remove or insert the primary filtration frame 5 and the secondary filtration frame 8 from the multi-stage filtration installation slot 3 without the need for complex tools or equipment. This quickly adapts to the challenges brought about by different water sources and water quality changes. The magnetic strips 12 are installed on the upper and lower ends of the opposite sides of the first filter net frame 6 and the second filter net frame 9. When the first filter net frame 6 and the second filter net frame 9 are installed together, the magnetic strips 12 attract each other, allowing them to tightly fit together. The multi-stage filter net does not affect the MBR membrane on the three-dimensional flow channel net 4, but effectively supports and resists the membrane for filtration.

[0027] Example 2

[0028] Based on the embodiment 1, the scheme in embodiment 1 is further refined and introduced in detail as follows in combination with the specific working mode: Figures 1 to 5

[0029] As a preferred embodiment, the two sets of side plate openings 2 are symmetrically arranged, and the edges of the three-dimensional flow channel net 4 are connected to the inner surfaces of the side plate openings 2. Further, the two sets of symmetrically arranged side plate openings 2 correspond to the two sets of three-dimensional flow channel nets 4, ensuring that the water flow passes through in sequence. The close connection of the side plate openings 2 ensures that the water flow smoothly enters the three-dimensional flow channel net 4 from the side plate openings 2.

[0030] ​As a preferred embodiment, the upper end of the multi-stage filter mounting groove 3 is open, and the multi-stage filter mounting groove 3 is in communication with the two sets of side plate openings 2; further, the open design of the upper end of the multi-stage filter mounting groove 3 provides a direct and unobstructed channel, which facilitates the operator to easily insert or remove the primary filter frame 5 and the secondary filter frame 8, and when rapid assembly and replacement of filter screens and other components are required, complex tools are not needed, thereby improving work efficiency.

[0031] As a preferred embodiment, the primary filter frame 5 is adsorbed to the secondary filter frame 8 by the four sets of magnetic strips 12, and the primary filter frame 5 and the secondary filter frame 8 are both inserted into the multi-stage filter mounting groove 3 to be limited; further, the operator only needs to attach the primary filter frame 5 to the secondary filter frame 8, and then the four sets of magnetic strips 12 can adsorb them together, which facilitates simultaneous installation and insertion into the multi-stage filter mounting groove 3 for limiting.

[0032] As a preferred embodiment, the position of the primary filter frame 5 and the secondary filter frame 8 is changed along the multi-stage filter mounting groove 3 by adjusting the two sets of handles 11 to move linearly; further, the position of the primary filter frame 5 and the secondary filter frame 8 can be changed by adjusting the handles 11, and they can be pulled out along the multi-stage filter mounting groove 3, so that the filtering strategy and the filtering order can be flexibly adjusted according to different water quality characteristics and processing requirements.

[0033] As a preferred embodiment, the surface of the microporous filter screen 10 is arranged with a plurality of equidistantly distributed micropores, and the activated carbon filter screen 7 is symmetrically arranged with the microporous filter screen 10; further, when the microporous filter screen 10 processes water containing fine suspended impurities, the equidistantly distributed micropores can uniformly intercept on the entire filtering surface like an accurate sieve.

[0034] The working process of the utility model is as follows: firstly in the running process, the water to be processed firstly enters from the side plate openings 2 on both sides of the membrane plate frame 1, because the side plate openings 2 are symmetrically arranged and the edges of the three-dimensional flow channel net 4 installed inside are connected with the inner surface of the side plate openings 2, the water flow is uniformly and smoothly guided, and under the filtering and guiding of the three-dimensional flow channel net 4, a stable and orderly flow field is formed in the membrane plate frame 1, and the rigid structure of the three-dimensional flow channel net 4 can uniformly transmit the pressure to the entire membrane plate frame 1, so that the membrane sheet can maintain flatness and integrity in the long-term running process, and then the water flow enters the multi-stage filter mounting groove 3 area;

[0035] When the primary filter frame 5 and the secondary filter frame 8 are adsorbed and fixed by the magnetic attraction strip 12 and then inserted into the multi-stage filter installation slot 3, the water flow first flows through the activated carbon filter screen 7 in the first filter screen frame 6. The activated carbon filter screen 7 can adsorb dissolved organic matter, peculiar smell substances and part of heavy metal ions in the water by virtue of its developed pore structure and large specific surface area, thereby preliminarily purifying the water quality. Subsequently, the water flow continues to move forward and enters the microporous filter screen 10 in the second filter screen frame 9. Since the microporous filter screen 10 is arranged in equidistant distribution on the surface, it can uniformly and accurately intercept the small suspended particles and colloidal impurities remaining in the water after the treatment by the activated carbon filter screen 7, thereby further improving the clarity and purity of the water quality. When it is necessary to adjust the filtering strategy according to the change of the water quality, the position of the activated carbon filter screen 7 and the microporous filter screen 10 can be changed by adjusting the handle 11 to change the position of the primary filter frame 5 and the secondary filter frame 8, so that the activated carbon filter screen 7 and the microporous filter screen 10 can be linearly moved out or inserted into the multi-stage filter installation slot 3, and the order of the two can be exchanged to adapt to different pollutant concentrations and complete the multi-stage filtering treatment of different types of pollutants. When the treatment target changes, the overall filtering strategy can be quickly changed by enabling or disassembling the multi-stage filter structure. The above is the working principle of the energy-saving MBR lightweight membrane assembly.

Claims

1. An energy-saving MBR light-weight membrane module, comprising a membrane plate frame (1), a primary filter frame (5) and a secondary filter frame (8), characterized in that: Both sides of the membrane plate frame (1) are provided with side plate openings (2), and the inner cavity of the membrane plate frame (1) is provided with a plurality of filtering installation grooves (3) in the center, and the inner cavities of the two groups of side plate openings (2) are both provided with three-dimensional flow channel nets (4); The first filtering frame (5) is installed in the inner cavity of the multi-stage filtering installation groove (3), the inner cavity of the first filtering frame (5) is provided with a first filter screen frame (6), the inner cavity of the first filter screen frame (6) is provided with an activated carbon filter screen (7), the second filtering frame (8) is arranged on one side of the first filtering frame (5), the inner cavity of the second filtering frame (8) is provided with a second filter screen frame (9), the inner cavity of the second filter screen frame (9) is provided with a microporous filter screen (10), and the upper ends of the first filtering frame (5) and the second filtering frame (8) are both provided with handles (11), and the upper and lower ends of the first filter screen frame (6) and the second filter screen frame (9) opposite to each other are both provided with magnetic attraction strips (12).

2. The energy-saving MBR light-weight membrane module according to claim 1, characterized in that: The two groups of side plate openings (2) are symmetrically arranged, and the edges of the three-dimensional flow channel net (4) are connected with the inner surfaces of the side plate openings (2).

3. The energy-saving MBR light-weight membrane module according to claim 2, characterized in that: The upper end of the multi-stage filtering installation groove (3) is open, and the multi-stage filtering installation groove (3) is in communication with the two groups of side plate openings (2).

4. The energy-saving MBR light-weight membrane module according to claim 3, characterized in that: The first filtering frame (5) is attracted to the second filtering frame (8) by the four groups of magnetic attraction strips (12), and the first filtering frame (5) and the second filtering frame (8) are inserted into the multi-stage filtering installation groove (3) to realize limiting.

5. The energy-saving MBR light-weight membrane module according to claim 4, characterized in that: Adjusting the two groups of handles (11) changes the positions of the first filtering frame (5) and the second filtering frame (8), and linear motion is realized along the multi-stage filtering installation groove (3).

6. The energy-saving MBR light-weight membrane module according to claim 1, characterized in that: The surface of the microporous filter screen (10) is provided with a plurality of equidistantly distributed micropores, and the activated carbon filter screen (7) and the microporous filter screen (10) are symmetrically arranged.

Citation Information

Patent Citations

  • Novel lightweight flat sheet membrane element

    CN215388753U