Carrier tape size detection device

The automated carrier belt inspection device integrates storage, loading, inspection and unloading processes. By utilizing visual inspection sensors and conveyor track limit plates, it solves the problems of low efficiency and low accuracy of manual inspection, and achieves efficient and low-cost carrier belt size inspection.

CN223678432UActive Publication Date: 2025-12-16SHANDONG SANMU ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202520238127.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-16
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

In existing technologies, carrier tape size inspection mainly relies on manual inspection, which results in high labor consumption, low inspection efficiency, and low accuracy.

Method used

Design an automated carrier tape inspection device that integrates carrier tape storage, feeding, inspection and unloading processes. It uses visual inspection sensors and a conveyor track with a limit plate to achieve mechanized inspection of the carrier tape.

Benefits of technology

It improves the efficiency of carrier belt inspection, reduces manual labor time and production costs, and enhances the smoothness of the carrier belt conveying process and the accuracy of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carrier tape size detection device, and belongs to the technical field of carrier tape production equipment. The structure comprises a rack, a workbench is arranged above a storage cabinet, all parts used for carrier tape processing are arranged above the workbench, and the parts comprise a carrier tape storage bin, a detection part, a limiting part, a conveying belt and a discharging bin. According to the device, the processes of carrier tape storage, carrier tape feeding, carrier tape detection and carrier tape discharging are integrated, and by means of a mechanical production line processing mode, the working efficiency of carrier tape follow-up quality detection is improved to a great extent, the labor time of manual processing is shortened, and the production cost in the carrier tape processing process is effectively saved; and meanwhile, the device adopts a mounting mode that the conveying track is matched with the limiting plate, so that the smoothness of the carrier tape in the conveying process is effectively improved, and the unexpected situation that the carrier tape is stuck is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of carrier tape production equipment, and specifically relates to a carrier tape size detection device. BACKGROUND

[0002] Carrier tape is a kind of strip-shaped product widely used in electronic packaging field, has specific thickness, and equidistantly distributes hole (also called pocket) for holding electronic components and positioning hole for indexing positioning in length direction thereof. In actual processing process, carrier tape usually needs to be calibrated twice to ensure that its related specification size can meet production standard, thereby providing guarantee for actual use.

[0003] At present, in the carrier tape size detection and checking process, detection is mainly carried out by manually using a caliper to compare, however, the detection mode consumes large manual labor for long time work, and simultaneously affects the carrier tape size detection efficiency, which is not conducive to improving carrier tape size detection precision. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of carrier tape size detection device, by setting a kind of automatic carrier tape detection device, replace the function of manual carrier tape size detection, to solve the problem raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of carrier tape size detection device, including rack, the rack is internally provided with storage cabinet, control console is cooperatively provided in the position above the rack, workbench is provided in the position above the storage cabinet, various components for carrier tape processing are provided in the position above workbench, including carrier tape storage bin, detection component, limiting component, conveying belt and discharge bin, the carrier tape storage bin is set in the right side position of detection component, and the both are connected by conveying belt, conveying belt is provided with conveying track in the position above, connecting card holder is cooperatively provided in the position of both sides of conveying track, limiting component is set in the left side position of detection component, lower slide is set in the left side position of limiting component, and lower slide is cooperatively installed in the left side terminal position of conveying track, lower slide is cooperatively installed in the position above discharge bin.

[0007] As a further scheme of the utility model: the carrier tape storage bin includes outer protective shell, storage bin, feeding track and link card, the storage bin is set in the internal position of carrier tape storage bin, the outer protective shell is set in the external position of storage bin, the feeding track of spiral ascent is set in the internal position of storage bin, the link card is cooperatively set in the upper end position of feeding track, the other end of link card is connected with connecting card holder.

[0008] As a further scheme of the utility model: the detection component includes fixed bottom plate, adjustable support column, sliding block and visual detection sensor, the fixed bottom plate is installed on the workbench, the adjustable support column is arranged above the fixed bottom plate, the adjustable support column is provided with mounting rail, the mounting rail is provided with sliding block in cooperation, the sliding block is fixedly provided with visual detection sensor, and the visual detection sensor is arranged above the conveying track in cooperation.

[0009] As a further scheme of the utility model: the visual detection sensor is CV-X400 model.

[0010] As a further scheme of the utility model: the conveying track is provided with rear limiting baffle and front limiting baffle outside position, the rear limiting baffle is arranged at the outside position of the cooperation place of detection component and conveying track, and the front limiting baffle is arranged at the outside position of the cooperation place of limiting component and conveying track.

[0011] As a further scheme of the utility model: the limiting component is provided with adjustable support buckle in cooperation, and the adjustable support buckle is arranged above the conveying track.

[0012] Compared with the prior art, the utility model has the advantages that the device integrates the processes of carrier tape storage, carrier tape feeding, carrier tape detection and carrier tape unloading, greatly improves the work efficiency of subsequent quality detection of carrier tape, reduces the labor time of manual processing, effectively saves the production cost in the carrier tape processing process, and simultaneously, the device adopts the installation mode of conveying track and limiting plate cooperation, effectively improves the smoothness in the carrier tape conveying process, and reduces the unexpected situation of carrier tape jam. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the utility model's three-dimensional structure diagram;

[0014] Figure 2 It is the utility model's component structure diagram;

[0015] Figure 3 It is the utility model's carrier tape storage bin's component structure diagram;

[0016] Figure 4 It is the utility model's detection component structure diagram.

[0017] As shown in the figure, 1 is a rack, 2 is a storage cabinet, 3 is a discharge bin, 4 is a carrier tape storage bin, 5 is a detection component, 6 is a limiting component, 7 is a conveying track, 8 is a conveying belt, 9 is a lower chute, 10 is a control console, 11 is a connecting card holder, 12 is a rear limiting baffle, 13 is an adjustable support buckle, 14 is a front limiting baffle, 101 is an outer protective shell, 102 is a storage bin, 103 is a feeding track, 104 is a linking card belt, 201 is a fixed bottom plate, 202 is an adjustable support column, 203 is a sliding block, and 204 is a visual detection sensor. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0019] Embodiment 1

[0020] Please refer to Figures 1-4 The embodiment provides a carrier tape size detection device, which comprises a rack 1, the inside of the rack 1 is provided with a storage cabinet 2, the upper position of the rack 1 is provided with a control console 10 in a matched mode, the upper position of the storage cabinet 2 is provided with a workbench, and the upper position of the workbench is provided with various components for carrier tape processing, including a carrier tape storage bin 4, a detection component 5, a limiting component 6, a conveying belt 8 and a discharge bin 3, the carrier tape storage bin 4 is arranged at the right side of the detection component 5, and the two are connected through the conveying belt 8, the upper position of the conveying belt 8 is provided with a conveying track 7, the two side positions of the conveying track 7 are provided with a connecting card holder 11 in a matched mode, the left side position of the detection component 5 is provided with the limiting component 6, the left side position of the limiting component 6 is provided with a lower chute 9, the lower chute 9 is installed at the left end position of the conveying track 7 in a matched mode, and the lower chute 9 is installed at the upper position of the discharge bin 3 in a matched mode. The device carries out feeding treatment through the carrier tape storage bin 4, the carrier tape to be detected is conveyed to the conveying track 7 through the carrier tape storage bin 4, sequentially passes through the detection component 5 and the limiting component 6 from the conveying track 7, and then is stored in the discharge bin 3, so that the carrier tape detection work is completed.

[0021] Further, the carrier tape storage 4 comprises an outer protective shell 101, a storage 102, a feeding track 103 and a linking card tape 104, the storage 102 is arranged inside the carrier tape storage 4, the outer position of the storage 102 is provided with the outer protective shell 101, the inside of the storage 102 is provided with the spiral feeding track 103, the upper end of the feeding track 103 is provided with the linking card tape 104, and the other end of the linking card tape 104 is connected with the connecting card holder 11. The carrier tape storage 4 is provided with a micro motor, which cooperates with the feeding track 103 to convey the carrier tape into the feeding track 103, thereby completing the feeding operation.

[0022] Further, the detection component 5 comprises a fixed base plate 201, an adjustable support column 202, a sliding block 203 and a visual detection sensor 204, the fixed base plate 201 is installed on the workbench, the adjustable support column 202 is arranged above the fixed base plate 201, the adjustable support column 202 is provided with a mounting rail, the mounting rail is provided with the sliding block 203, the visual detection sensor 204 is fixedly arranged on the sliding block 203, and the visual detection sensor 204 is arranged above the conveying track 7. During use, the actual position of the visual detection sensor 204 on the adjustable support column 202 is adjusted according to the actual use condition, so as to adapt to the carrier tape detection task under different conditions and effectively improve the adaptability of the device during use.

[0023] Further, the visual detection sensor 204 is a CV-X400 model. Compared with other visual detection sensors, the CV-X400 has a 3D detection function, which can detect complex parameters such as surface shape and volume during quality and size detection of the carrier tape, and feedback the detected parameters to the console 10, thereby improving the carrier tape detection efficiency of the workers.

[0024] Further, the conveying track 7 is provided with a rear limiting baffle 12 and a front limiting baffle 14 outside, the rear limiting baffle 12 is arranged outside the cooperation position of the detection component 5 and the conveying track 7, and the front limiting baffle 14 is arranged outside the cooperation position of the limiting component 6 and the conveying track 7. The rear limiting baffle 12 and the front limiting baffle 14 can limit the related position during the conveying of the carrier tape, thereby improving the conveying stability of the carrier tape on the conveying track 7 and further improving the detection accuracy during the conveying of the carrier tape.

[0025] Further, the limiting component 6 is provided with an adjustable support buckle 13, and the adjustable support buckle 13 is arranged above the conveying track 7.

[0026] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0027] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connecting" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited, the above terms in the present application can be understood according to the specific meaning of the above terms by the person skilled in the art according to the specific circumstances.

[0028] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A carrier tape size detection apparatus characterized by comprising: The application relates to a kind of automatic tape processing machines, including rack (1), the storage cabinet (2) is arranged inside the rack (1), the control console (10) is arranged in the upper position of the rack (1), the workbench is arranged in the upper position of the storage cabinet (2), and various components for tape processing are arranged in the upper position of the workbench, including tape storage bin (4), detection component (5), limiting component (6), conveying belt (8) and discharge bin (3), the tape storage bin (4) is arranged in the right side position of detection component (5), and the two are connected by conveying belt (8), the conveying track (7) is arranged in the upper position of the conveying belt (8), the connecting card holder (11) is arranged in the both sides of the conveying track (7), the limiting component (6) is arranged in the left side position of the detection component (5), the lower slide (9) is arranged in the left side position of the limiting component (6), and the lower slide (9) is installed in the left end position of the conveying track (7), and the lower slide (9) is installed in the upper position of the discharge bin (3).

2. The carrier tape size detection apparatus of claim 1, wherein The tape storage bin (4) includes outer protective shell (101), storage bin (102), feeding track (103) and link card tape (104), the storage bin (102) is arranged in the inner position of the tape storage bin (4), the outer protective shell (101) is arranged in the outer position of the storage bin (102), the storage bin (102) is arranged in the inner position of the storage bin (102), the feeding track (103) is arranged in the inner position of the storage bin (102), the feeding track (103) is arranged in the upper end position of the feeding track (103), and the link card tape (104) is connected with the connecting card holder (11).

3. The tape size detection apparatus according to claim 1, wherein The detection component (5) includes fixed bottom plate (201), adjustable support column (202), sliding block (203) and visual detection sensor (204), the fixed bottom plate (201) is installed on the workbench, the adjustable support column (202) is arranged above the fixed bottom plate (201), the mounting track is arranged on the adjustable support column (202), the sliding block (203) is arranged on the mounting track, the visual detection sensor (204) is fixedly arranged on the sliding block (203), and the visual detection sensor (204) is arranged above the conveying track (7).

4. The tape size detection apparatus according to claim 3, wherein The visual detection sensor (204) is CV-X400 model.

5. The tape size detection apparatus of claim 1, wherein The conveying track (7) is provided with rear limiting baffle (12) and front limiting baffle (14) in the outer position, the rear limiting baffle (12) is arranged in the outer position of the cooperation place of detection component (5) and conveying track (7), and the front limiting baffle (14) is arranged in the outer position of the cooperation place of limiting component (6) and conveying track (7).

6. The tape size detection apparatus of claim 1, wherein The adjustable support buckle (13) is arranged on the limiting component (6), and the adjustable support buckle (13) is arranged above the conveying track (7).