Pug mill for ceramic processing
By introducing protective and regulating mechanisms into the clay refining machine, using spiral blades and slitting blades to crush the clay, and combining this with a vacuum machine to remove moisture, the problems of feed blockage and insufficient vacuum in the clay refining machine have been solved, thereby improving the clay refining efficiency and the quality of ceramic products.
Patent Information
- Application Number
- CN202423118151.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing plowing machines are prone to clogging during feeding, which cannot guarantee the vacuum and density of the plow material, resulting in poor plowing efficiency and effect.
A mud-grinding machine was designed, which includes a protective mechanism, an adjustment mechanism, and a load-bearing mechanism. Through the combination of spiral blades and cutting blades, the mud material is crushed and de-aerated quickly. Combined with a vacuum machine to remove moisture and prevent blockage, the material is quantitatively cut by a transport roller.
It effectively prevents clay blockage, improves the efficiency and effect of clay preparation, ensures the vacuum degree and density of the clay, and improves the yield and quality of ceramic products.
Smart Images
Figure CN223685718U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic processing technical field, concretely is a kind of clay machine for ceramic processing. BACKGROUND
[0002] Clay machine plays a vital role in the field of ceramic production, its primary purpose is to fully stir and mix the mud, ensure the consistency of the composition of mud, which is crucial for making texture uniform, stable performance ceramic products, through the strong extrusion and stirring effect of clay machine, can effectively remove bubbles and impurities in mud, avoid cracks, deformation and other defects of ceramic products during firing, so as to improve the yield and quality of ceramic products.
[0003] In the process of realizing the present application, the inventor found that at least the following problems exist in the prior art, the existing clay machine is directly added into the mud, which is easy to cause the phenomenon of blockage when feeding, and the vacuum degree and density of the mud cannot be guaranteed, thereby reducing the efficiency and effect of clay, so further improvement is needed. UTILITY MODEL CONTENT
[0004] In view of the defects of the prior art, the utility model provides a clay machine for ceramic processing, which has the advantages of preventing blockage, and solves the problems of poor feeding and clay effect of the clay machine.
[0005] To achieve the above object, the utility model provides the following technical scheme: a clay machine for ceramic processing, including protection mechanism, the inside of protection mechanism is provided with adjusting mechanism, the inside of protection mechanism is provided with cleaning mechanism, the right side of protection mechanism is provided with bearing mechanism;
[0006] The adjusting mechanism includes a reduction motor, a driven shaft and a support frame, the reduction motor is fixedly installed in the inside of the protection mechanism, the output end of the reduction motor is fixedly installed with a connecting shaft, the support frame is rotatably installed in the inside of the protection mechanism, the inside of the support frame is rotatably installed with a rotating shaft rotatably connected with the protection mechanism at one end, the left side of the rotating shaft is fixedly connected with the connecting shaft, the number of the driven shafts is two, the driven shafts are rotatably installed in the inside of the protection mechanism, the driven gears are fixedly installed on the outside of the driven shafts, the driving gears are fixedly installed on the outside of the rotating shaft and engaged with the driven gears, the spiral blades are fixedly installed on the outside of the rotating shaft at both ends, the cutting knife groups are fixedly installed on the outside of the rotating shaft, and the split cutting blades are detachably installed on the front and back of the driven shafts.
[0007] Further, the protection mechanism includes a base, the top right side of the base is fixedly installed with a conveying and mixing bin, the top left end of the conveying and mixing bin is fixedly and communicatively provided with a feeding hopper, the top of the conveying and mixing bin and right of the feeding hopper is fixedly and communicatively provided with an exhaust bin, the top of the exhaust bin is detachably installed with a top cover, the protection net plate is arranged between the top cover and the exhaust bin, the inside of the base is fixedly installed with a vacuum machine, the inlet of the vacuum machine is communicated with a conveying hose which penetrates through and extends into the inside of the top cover.
[0008] Further, the bearing mechanism includes a U-shaped support, the U-shaped support is fixedly installed at the outlet of the conveying and mixing bin, the top front and back ends of the U-shaped support are clamped with a plurality of driving shafts, and the front and back driving shafts are fixedly installed with conveying rollers.
[0009] Further, the driving shaft penetrates through the feeding hopper and extends into the inside of the exhaust bin, and is rotatably connected with the feeding hopper and the exhaust bin through bearings, respectively, the left cutting blade is located in the inside of the feeding hopper, and the right cutting blade is located in the inside of the exhaust bin.
[0010] Further, the support frame is fixedly installed in the inside of the conveying and mixing bin, and is located between the left and right spiral blades.
[0011] Compared with the prior art, the technical scheme has the following beneficial effects:
[0012] 1. The clay refining machine for ceramic processing, by adjusting the mechanism and the setting of the protection mechanism, the clay can be crushed and fed, and the air bubbles and moisture in the clay can be quickly removed after feeding, thereby preventing the occurrence of blockage and improving the clay refining effect.
[0013] 2. The clay refining machine for ceramic processing, by setting the bearing mechanism, the finished clay refining product is supported, thereby facilitating subsequent quantitative cutting and improving the ceramic processing efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model;
[0015] Figure 2 It is a structural schematic view of the adjusting mechanism and the protection mechanism of the utility model;
[0016] Figure 3 It is a structural schematic view of the bearing mechanism of the utility model;
[0017] Figure 4 It is a partial structural sectional view of the protection mechanism of the utility model.
[0018] In the figure: 1, base; 2, reduction motor; 3, transport mixing bin; 4, exhaust bin; 5, top cover; 6, feed hopper; 7, connecting shaft; 8, rotating shaft; 9, driven shaft; 10, driven gear; 11, driving gear; 12, spiral blade; 13, support frame; 14, cutting knife set; 15, slitting blade; 16, conveying hose; 17, protective mesh plate; 18, U-shaped support; 19, driving shaft; 20, transport roller; 21, vacuum machine. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figures 1-4 The clay kneading machine for ceramic processing in the embodiment comprises a protection mechanism, an adjusting mechanism is arranged in the protection mechanism, a cleaning mechanism is arranged in the protection mechanism, and a bearing mechanism is arranged at the right side of the protection mechanism.
[0021] In the embodiment, the adjusting mechanism comprises a reduction motor 2, a driven shaft 9 and a support frame 13. The reduction motor 2 is fixedly installed in the protection mechanism. The output end of the reduction motor 2 is fixedly installed with a connecting shaft 7. The support frame 13 is rotatably installed in the protection mechanism. The support frame 13 is rotatably installed with a rotating shaft 8 having one end rotatably connected with the protection mechanism. The left side of the rotating shaft 8 is fixedly connected with the connecting shaft 7. The number of the driven shafts 9 is two. The driven shafts 9 are rotatably installed in the protection mechanism. The outer part of the driven shafts 9 is fixedly installed with driven gears 10. The outer part of the rotating shaft 8 is fixedly installed with driving gears 11 meshing with the driven gears 10. The outer part of the rotating shaft 8 is fixedly installed with spiral blades 12 at the left and right ends. The support frame 13 is located between the left and right spiral blades 12. The outer part of the rotating shaft 8 is fixedly installed with a cutting knife set 14. The front and back left and right ends of the driven shafts 9 are detachably installed with slitting blades 15.
[0022] Specifically, the starting deceleration motor 2 drives the rotating shaft 8 through the connecting shaft 7 to rotate, so that the rotating shaft 8 drives the spiral blade 12 to rotate, and the mud is extruded to the right side. When the mud passes through the cutting knife group 14, it can be quickly broken and mixed, so that the air and water in it are quickly cleaned by the protection mechanism, and then the right spiral blade 12 continues to extrude and transport to the right side, completing the mud practice process. Among them, when the rotating shaft 8 rotates, the front and rear two driven gears 10 are driven by the driving gear 11 to rotate in the same direction, so that the mud entering the protection mechanism is crushed and cut by the left and right cutting blades 15, and then transported quickly by the left spiral blade 12. Then, the right cutting blade 15 cooperates with the cutting knife group 14 to cut and mix the mud again to avoid blockage as much as possible, further accelerate the discharge of water and gas in the mud, so as to quickly complete the mud practice.
[0023] In the embodiment, the protection mechanism includes a base 1, a transport mixing bin 3 is fixedly installed on the top right side of the base 1, a feed hopper 6 is fixedly and communicatively connected to the top left end of the transport mixing bin 3, an exhaust bin 4 is fixedly and communicatively connected to the top of the transport mixing bin 3 and located to the right of the feed hopper 6, a top cover 5 is detachably installed on the top of the exhaust bin 4, a protective mesh plate 17 is placed between the top cover 5 and the exhaust bin 4, a vacuum machine 21 is fixedly installed in the base 1, a conveying hose 16 extending through one end of the top cover 5 is connected to the inlet of the vacuum machine 21, a driven shaft 9 extends through the feed hopper 6 and into the interior of the exhaust bin 4, and is rotatably connected to the feed hopper 6 and the exhaust bin 4 through bearings, respectively. The left cutting blade 15 is located in the interior of the feed hopper 6, the right cutting blade 15 is located in the interior of the exhaust bin 4, and the support frame 13 is fixedly installed in the interior of the transport mixing bin 3.
[0024] Among them, the top cover 5 can be disassembled by bolts and nuts, so that the right cutting blade 15 and the cutting knife group 14 can be conveniently maintained.
[0025] It should be noted that the protective mesh plate 17 is provided to effectively protect the cutting of the splashing mud from affecting the use of the vacuum machine 21.
[0026] Specifically, when the right cutting blade 15 cooperates with the cutting knife group 14 to cut and mix the mud again, the vacuum machine 21 is started to suck the water and gas discharged from the mud, so as to ensure the vacuum degree and density of the mud, so as to make the mud practice effect better.
[0027] In the embodiment, the bearing mechanism includes a U-shaped support 18, the U-shaped support 18 is fixedly installed outside the outlet of the transport mixing bin 3, a plurality of driving shafts 19 are clamped to the top front and rear ends of the U-shaped support 18, and a transport roller 20 is fixedly installed between the front and rear driving shafts 19.
[0028] It should be noted that the top of the U-shaped support 18 is provided with a groove matched with the driving shaft 19, so that the transport roller 20 rotates to drive the mud strip to be stably transported, and meanwhile, the transport roller 20 can be disassembled and cleaned.
[0029] Specifically, when the mud practice is completed, the mud strip can be transported to the right side through the transport roller 20, so that subsequent quantitative cutting is realized, and the ceramic processing efficiency is improved.
[0030] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.
[0031] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A pug mill for ceramic processing, characterized by, Including the protection mechanism, the inside of the protection mechanism is provided with the adjusting mechanism, the inside of the protection mechanism is provided with the cleaning mechanism, the right side of the protection mechanism is provided with the bearing mechanism; The adjusting mechanism includes a reduction motor (2), a driven shaft (9) and a support frame (13), the reduction motor (2) is fixedly installed in the inside of the protection mechanism, the output end of the reduction motor (2) is fixedly installed with a connecting shaft (7), the support frame (13) is rotatably installed in the inside of the protection mechanism, one end of the support frame (13) is rotatably connected with the protection mechanism, the left side of the support frame (13) is rotatably connected with the connecting shaft (7), the number of the driven shaft (9) is two, the driven shaft (9) is rotatably installed in the inside of the protection mechanism, the outside of the driven shaft (9) is fixedly installed with a driven gear (10), the outside of the driven shaft (8) is fixedly installed with a driving gear (11) which is engaged with the driven gear (10), the outside of the driven shaft (8) is fixedly installed with a spiral blade (12) at the left and right ends, the outside of the driven shaft (8) is fixedly installed with a cutting knife group (14), the front and back left and right ends of the driven shaft (9) are detachably installed with a cutting blade (15).
2. A pug mill for ceramic processing as claimed in claim 1, wherein: The protection mechanism includes a base (1), the top right side of the base (1) is fixedly installed with a transportation mixing bin (3), the top left end of the transportation mixing bin (3) is fixedly and communicatively provided with a feeding hopper (6), the top of the transportation mixing bin (3) and right to the feeding hopper (6) is fixedly and communicatively provided with an exhaust bin (4), the top of the exhaust bin (4) is detachably installed with a top cover (5), the top cover (5) and the exhaust bin (4) are placed with a protective mesh plate (17), the inside of the base (1) is fixedly installed with a vacuum machine (21), the inlet of the vacuum machine (21) is communicatively provided with a conveying hose (16) which penetrates through and extends into the inside of the top cover (5).
3. A pug mill for ceramic processing according to claim 2, characterized in that: The bearing mechanism includes a U-shaped support (18), the U-shaped support (18) is fixedly installed outside the outlet of the transportation mixing bin (3), the top front and back ends of the U-shaped support (18) are clamped with a plurality of driving shafts (19), the front and back driving shafts (19) are fixedly installed with a transportation roller (20).
4. A pug mill for ceramic processing as claimed in claim 2, wherein: The driven shaft (9) penetrates through the feeding hopper (6) and extends into the inside of the exhaust bin (4), and is rotatably connected with the feeding hopper (6) and the exhaust bin (4) through bearings, the left cutting blade (15) is located in the inside of the feeding hopper (6), and the right cutting blade (15) is located in the inside of the exhaust bin (4).
5. A pug mill for ceramic processing as defined in claim 2, wherein: The support frame (13) is fixedly installed in the inside of the transportation mixing bin (3), and the support frame (13) is located between the left and right spiral blades (12).