Ceramsite production powder blending device
By introducing electronic scales and electric telescopic rods to control valves in the ceramsite production device, and combining this with a support frame to adjust the number of feeding hoppers, the problems of existing devices being unable to accurately feed materials and adapt to different batching quantities have been solved. This has enabled quantitative input of powder materials and flexible adjustment of the device, improving the accuracy and efficiency of batching.
Patent Information
- Application Number
- CN202520233633.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing ceramsite production powder mixing equipment is not convenient for feeding different powders in different weights, and it is inconvenient to increase or decrease the amount of different powders.
A device was designed that includes a premixing box, a feeding hopper, a feeding pipe, a batching tank, an electronic scale, an electric telescopic rod, and a stirring motor. The electronic scale detects the weight of the powder and controls the electric telescopic rod to move the valve to achieve quantitative feeding. The number of feeding hoppers can be adjusted by a support frame and a positioning base to adapt to different batching needs.
It enables quantitative input of powder and flexible adjustment of the device, avoiding powder blockage and improving the accuracy and efficiency of batching.
Smart Images

Figure CN223685737U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of ceramsite production, and specifically to a ceramsite production powder mixing device. BACKGROUND
[0002] Ceramsite is a kind of light, porous ceramic granular material made of raw materials such as pottery clay, clay and shale after high-temperature firing. Ceramsite production mainly includes key steps such as raw material selection, crushing, batching, grinding, ball making and calcination. In the batching stage, according to production requirements, bauxite, manganese powder, back material and other materials are proportioned. In order to ensure the accuracy of batching, a powder mixing device is used.
[0003] According to the search, China patent document CN116277479A discloses a batching and mixing device for ceramsite sand production. The batching part is fixed in the circumferential direction of the linkage shaft and aligned with the discharge port. The material is added to the inside of the storage part. Under the action of gravity, the material slides downward. Under the action of the batching power source, the batching part rotates uniformly. At the same time, the material after proportioning is collected by the material collecting part arranged at the lower side of the batching part and slides to the middle of the material premixing part fixed on the upper end of the stirring cabin. The material after proportioning is premixed to improve the efficiency of ceramsite sand production. However, the following problems still exist:
[0004] The above-mentioned ceramsite production powder mixing device is not convenient for feeding different powders with different weights, and it is not convenient to increase or decrease the equipment when facing different batching quantities. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a ceramsite production powder mixing device to solve the problem of the ceramsite production powder mixing device mentioned in the background art, which is not convenient for feeding different powders with different weights, and is not convenient for increasing or decreasing the equipment when facing different batching quantities.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a reinforced power insulation rubber plate to prevent dispersion, comprising a premixing box body, a main support is fixed at the bottom of the premixing box body, a vice support is fixed at the side of the premixing box body, the bottom of the vice support is fixedly connected with the premixing box body, a feeding hopper is arranged at the top of the vice support, a discharge pipe is arranged at the bottom of the feeding hopper, a batching tank is arranged at the lower end of the discharge pipe, a connecting pipe is fixed at the connection between the batching tank and the discharge pipe, the connecting pipe and the discharge pipe are slidably connected, an electronic scale is arranged at the bottom of the batching tank, a second supporting plate is fixed at the bottom of the electronic scale, a supporting frame is fixedly connected to the outer side of the second supporting plate, a positioning base is fixed at the bottom of the supporting frame, and the positioning base is clamped and connected with the vice support.
[0007] The protective shell is internally provided with a second electric telescopic rod, one end of the second electric telescopic rod away from the protective shell is provided with a push plate, the push plate is slidably connected in the inside of the ingredient tank, one end of the ingredient tank close to the premix box body is connected with a feeding pipe, and the other end of the feeding pipe away from the ingredient tank is connected in the inside of the premix box body.
[0008] Preferably, the bottom of the feeding hopper is fixed with a limiting frame, the limiting frame is arranged outside the discharging pipe, and the length of the limiting frame is three times the length of the feeding hopper.
[0009] Preferably, the bottom of the feeding hopper is fixed with a first supporting plate at the connecting position of the supporting frame, the top of the feeding hopper is provided with a stirring motor, and the bottom of the stirring motor is connected with a stirring rod.
[0010] Preferably, the inside of the limiting frame is slidably connected with a first valve, the length of the first valve is twice the length of the discharging pipe, the end of the first valve close to the discharging pipe is provided with a discharging port with a shape consistent with the discharging pipe, and the first valve is slidably connected with the discharging pipe.
[0011] Preferably, the two sides of one end of the first valve are fixed with first transmission blocks, the connecting position of the limiting frame and the first transmission blocks is provided with a first sliding groove, the side of the first transmission block close to the discharging pipe is connected with a first electric telescopic rod, one end of the first electric telescopic rod away from the first transmission block is connected with a first connecting plate, and the side of the first connecting plate is fixedly connected with the limiting frame.
[0012] Preferably, the bottom of the positioning base is provided with a positioning bolt.
[0013] Preferably, the side of the ingredient tank is provided with a connecting block, the connecting block is provided with a threaded groove, the ingredient tank, the connecting block and the supporting frame are slidably connected, the side of the connecting block is provided with a connecting rod in strip structure, the connecting rod and the connecting block are connected with a connecting bolt, the connecting bolt is threadedly connected with the threaded groove, the supporting frame and the two ends of the connecting rod are provided with a second sliding groove, and the second sliding groove is slidably connected with the connecting rod.
[0014] Preferably, the end of the ingredient tank close to the feeding pipe is slidably connected with a second valve, the top of the second valve is fixed with a second transmission block, the bottom of the two ends of the second transmission block is connected with a third electric telescopic rod, the bottom of the third electric telescopic rod is provided with a second connecting plate, and the side of the second connecting plate is fixedly connected with the ingredient tank.
[0015] Compared with the prior art, the present application has the following beneficial effects:
[0016] 1. By putting corresponding powder in the inside of the feeding hopper, the powder in the inside of the feeding hopper will enter the inside of the lower batching tank from the discharge pipe, the electronic scale will detect the weight of the batching tank, when the value reaches the standard, the first electric telescopic rod will drive the first valve to move to close the discharge pipe, the third electric telescopic rod will drive the second valve to move upwards to open one side of the batching tank, and the second electric telescopic rod also pushes the push plate to move in the inside of the batching tank, pushes the powder out of the inside of the batching tank, and enters the inside of the premixing box through the feeding pipe at one end to mix, so that the electronic scale can quantitatively put in the powder according to the demand;
[0017] 2. The positioning base at the bottom of the supporting frame fixes the feeding hopper on the auxiliary support, so that the number of feeding hoppers can be increased according to the increase of the number of formula types, and the bottom of the stirring motor is connected with a stirring rod, which can comb the discharge pipe of the feeding hopper when the stirring rod rotates, so as to avoid powder blockage. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a front view structural schematic diagram of the utility model;
[0019] Figure 2 It is a feeding hopper structure schematic diagram in the utility model;
[0020] Figure 3 It is a feeding hopper side cross section structure schematic diagram in the utility model;
[0021] Figure 4 It is a feeding hopper cross section structure schematic diagram in the utility model;
[0022] Figure 5 It is a feeding hopper bottom structure schematic diagram in the utility model;
[0023] Figure 6 It is a limiting frame cross section structure schematic diagram in the utility model.
[0024] In the figure: 1, premix box; 101, main support; 2, auxiliary support; 3, feeding hopper; 301, discharging pipe; 302, stirring motor; 303, stirring rod; 304, limiting frame; 305, first valve; 306, discharging port; 307, first transmission block; 308, first electric telescopic rod; 309, first connecting plate; 310, first sliding groove; 4, support frame; 401, first support plate; 402, second support plate; 403, connecting rod; 404, second sliding groove; 405, connecting bolt; 5, positioning base; 501, positioning bolt; 6, batching tank; 601, connecting pipe; 602, protective shell; 603, second electric telescopic rod; 604, push plate; 605, second valve; 606, second transmission block; 607, third electric telescopic rod; 608, second connecting plate; 609, connecting block; 610, threaded groove; 7, electronic scale; 8, feeding pipe. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0026] Embodiment 1, please refer to Figures 1-6 The utility model provides a ceramsite production powder mixing device, including premix box 1, main support 101, auxiliary support 2, feeding hopper 3, discharging pipe 301, stirring motor 302, stirring rod 303, limiting frame 304, first valve 305, discharging port 306, first transmission block 307, first electric telescopic rod 308, first connecting plate 309, first sliding groove 310, support frame 4, first support plate 401, second support plate 402, connecting rod 403, second sliding groove 404, connecting bolt 405, positioning base 5, positioning bolt 501, batching tank 6, connecting pipe 601, protective shell 602, second electric telescopic rod 603, push plate 604, second valve 605, second transmission block 606, third electric telescopic rod 607, second connecting plate 608, connecting block 609, threaded groove 610, electronic scale 7, feeding pipe 8, the bottom of premix box 1 is fixed with main support 101, the side of premix box 1 is fixed with auxiliary support 2, and the bottom of auxiliary support 2 is fixedly connected with premix box 1, and the top of auxiliary support 2 is provided with feeding hopper 3, and the bottom of feeding hopper 3 is fixed with limiting frame 304, limiting frame 304 is arranged outside discharging pipe 301, and the length dimension of limiting frame 304 is set as three times of the length dimension of feeding hopper 3, so that the first valve 305 in the interior can be moved to control the position of the first valve 305 and the discharging port 306, to realize the closing and opening of the discharging pipe 301, and the limiting frame 304 with three times of length dimension can provide the movement space of the first valve 305;
[0027] Specifically, as Figure 5 And Figure 6As shown, the inside of the limiting frame 304 is slidably connected with a first valve 305, and the length of the first valve 305 is twice the length of the blanking pipe 301, and the first valve 305 is provided with a blanking port 306 at one end close to the blanking pipe 301, which is consistent with the shape of the blanking pipe 301, and the first valve 305 is slidably connected with the blanking pipe 301, and the first valve 305 moves, and when the blanking port 306 on the first valve 305 overlaps the blanking pipe 301, the blanking pipe 301 is opened, and after the position of the blanking port 306 is offset from the position of the blanking pipe 301, the blanking pipe 301 is closed, blocking the powder inside the feeding hopper 3 from falling;
[0028] Specifically, as shown in Figure 5 and Figure 6 , one end of the first valve 305 is fixed with a first transmission block 307 on both sides, and the connecting part of the limiting frame 304 and the first transmission block 307 is provided with a first sliding groove 310, and the side close to the blanking pipe 301 of the first transmission block 307 is connected with a first electric telescopic rod 308, and the end of the first electric telescopic rod 308 away from the first transmission block 307 is connected with a first connecting plate 309, and the side of the first connecting plate 309 is fixedly connected with the limiting frame 304, when the measured value of the electronic scale 7 does not meet the standard, the first valve 305 can be moved by the first electric telescopic rod 308, and then the blanking port 306 of the first valve 305 is aligned with the blanking pipe 301, so that the powder continues to fall, and when the standard is met, the first valve 305 can be moved to offset the blanking port 306 of the first valve 305 from the blanking pipe 301, so that the falling of the powder is prevented;
[0029] Specifically, as shown in Figure 2 and Figure 3 , the bottom of the feeding hopper 3 is fixed with a first support plate 401 at the connecting part of the support frame 4, and the top of the feeding hopper 3 is provided with a stirring motor 302, and the bottom of the stirring motor 302 is connected with a stirring rod 303, and the stirring motor 302 can drive the stirring rod 303 to rotate, and the blanking pipe 301 of the feeding hopper 3 can be combed when the stirring rod 303 rotates, so as to avoid the blockage of the powder;
[0030] Specifically, as shown in Figure 3 and Figure 4As shown, the bottom of the feeding hopper 3 is provided with a feeding pipe 301, the lower end of the feeding pipe 301 is provided with a batching tank 6, the side of the batching tank 6 is provided with a connecting block 609, the connecting block 609 is provided with a threaded groove 610, the batching tank 6 and the connecting block 609 are slidingly connected with the support frame 4, the side of the connecting block 609 is provided with a connecting rod 403 in strip structure, the connecting rod 403 is connected with the connecting block 609 through a connecting bolt 405, and the connecting bolt 405 is threadedly connected with the threaded groove 610, the support frame 4 is provided with a second sliding groove 404 at the connecting position of the two ends of the connecting rod 403, and the second sliding groove 404 is slidingly connected with the connecting rod 403. Through the connection of the connecting block 609 and the connecting rod 403, the batching tank 6 can be installed, the batching tank 6 can move up and down conveniently, and the batching tank 6 can also avoid shaking left and right and forward and backward;
[0031] Specifically, as shown in Figure 3 and Figure 4 , the top of the batching tank 6 is fixed with a connecting pipe 601 at the connecting position of the batching tank 6 and the feeding pipe 301, the connecting pipe 601 is slidingly connected with the feeding pipe 301, the bottom of the batching tank 6 is provided with an electronic scale 7, the electronic scale 7 can detect the weight of the batching tank 6, the weight of the powder fed can be conveniently controlled, the bottom of the electronic scale 7 is fixed with a second support plate 402, the second support plate 402 is fixedly connected with the support frame 4 on the outside, the bottom of the support frame 4 is fixed with a positioning base 5, the positioning base 5 is clampedly connected with the auxiliary support 2, the bottom of the positioning base 5 is provided with a positioning bolt 501, and the installation and combination of the feeding hopper 3 are facilitated.
[0032] In the embodiment 2, specifically, as shown in Figure 3 , Figure 4 and Figure 5 , the one end of the batching tank 6 close to the feeding pipe 8 is slidingly connected with a second valve 605, the top of the second valve 605 is fixed with a second transmission block 606, the two ends of the second transmission block 606 are connected with a third electric telescopic rod 607 at the bottom, the bottom of the third electric telescopic rod 607 is provided with a second connecting plate 608, and the side of the second connecting plate 608 is fixedly connected with the batching tank 6. When the bearing value of the electronic scale 7 reaches the standard, the third electric telescopic rod 607 can be started, and then the third electric telescopic rod 607 can drive the second valve 605 to move upward through the second transmission block 606, so as to open one end of the batching tank 6, and facilitate the discharge of the batching tank 6;
[0033] The protection shell 602 is fixed away from one side of the premix box body 1, the inside of the protection shell 602 is installed with the second electric telescopic rod 603, the one end of the second electric telescopic rod 603 away from the protection shell 602 is provided with the push plate 604, the push plate 604 is slidably connected in the inside of the dosing tank 6, the dosing tank 6 is connected with the feeding pipe 8 at one end close to the premix box body 1, and the one end of the feeding pipe 8 away from the dosing tank 6 is connected in the inside of the premix box body 1, after the weight detected by the electronic scale 7 reaches the standard, the second electric telescopic rod 603 can be started to drive the push plate 604 to move, the powder in the inside of the dosing tank 6 is pushed out from the second valve 605 by the push plate 604, and then the powder can be introduced into the inside of the premix box body 1 below from the feeding pipe 8.
[0034] The embodiment of the application is used as follows: the corresponding powder is put into the inside of the feeding hopper 3, then the first electric telescopic rod 308 drives the first valve 305 to move, aligns the discharging port 306 on the first valve 305 with the discharging pipe 301, at the time of alignment, the powder in the inside of the feeding hopper 3 enters the inside of the batching tank 6 below from the discharging pipe 301, at this time, the weight of the batching tank 6 gradually increases, at the same time, the electronic scale 7 detects the weight of the batching tank 6, when the value on the electronic scale 7 reaches the standard, the first electric telescopic rod 308 is controlled to drive the first valve 305 to move, so that the discharging port 306 on the first valve 305 is misaligned with the discharging pipe 301, so that the discharging pipe 301 is closed, the discharging of the feeding hopper 3 is stopped, at the same time, the third electric telescopic rod 607 is controlled to drive the second valve 605 to move upward, the side of the batching tank 6 is opened, at this time, the second electric telescopic rod 603 also works, then pushes the push plate 604 to move in the inside of the batching tank 6, then the powder in the inside of the batching tank 6 is pushed out from the inside of the batching tank 6, enters the inside of the premix box 1 below through the feeding pipe 8 at one end, is mixed, then the push plate 604, the second valve 605 and the first valve 305 return to the original positions after the weight detected by the electronic scale 7 is reduced for a certain time, and the next feeding preparation is prepared, and by setting the required weight value of the electronic scale 7, the quantitative feeding of the powder of different weights is completed, the feeding hopper 3 is fixed on the auxiliary support 2 through the positioning base 5 at the bottom of the supporting frame 4, the number of the feeding hopper 3 can be increased according to the increase of the number of formula types, so that the equipment is adjusted, and in this way, the ceramic particle production powder preparation device is used, it needs to be explained that the present application is a ceramic particle production powder preparation device, all components are general standard components or components known by those skilled in the art, the structure and principle thereof are known by those skilled in the art through technical manuals or through conventional experimental methods, at the idle place of the device, all electrical devices, power elements, electrical devices and the monitoring computer and power supply adapted thereto are connected through wires, the specific connection means should be referred to the working principle, the electrical devices are connected in sequence, and the detailed connection means is the known technology in the art.
[0035] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A ceramic production powder mixing device comprising a premixing box (1), characterized in that: The bottom of the premix box (1) is fixed with a main support (101), the side of the premix box (1) is fixed with a vice support (2), the bottom of the vice support (2) is fixedly connected with the premix box (1), the top of the vice support (2) is provided with a feeding hopper (3), the bottom of the feeding hopper (3) is provided with a discharging pipe (301), the lower end of the discharging pipe (301) is provided with a batching tank (6), the top of the batching tank (6) is fixedly connected with a connecting pipe (601) at the connecting position with the discharging pipe (301), the connecting pipe (601) and the discharging pipe (301) are slidably connected, the bottom of the batching tank (6) is provided with an electronic scale (7), the bottom of the electronic scale (7) is fixedly connected with a second supporting plate (402), the outer side of the second supporting plate (402) is fixedly connected with a supporting frame (4), the bottom of the supporting frame (4) is fixedly connected with a positioning base (5), and the positioning base (5) is clampedly connected with the vice support (2). The side, away from the premix box (1), of the batching tank (6) is fixedly connected with a protective shell (602), the inside of the protective shell (602) is mounted with a second electric telescopic rod (603), one end, away from the protective shell (602), of the second electric telescopic rod (603) is provided with a push plate (604), and the push plate (604) is slidably connected in the inside of the batching tank (6). One end, away from the batching tank (6), of a feeding pipe (8) is connected in the inside of the premix box (1).
2. A ceramic production powder mixing device according to claim 1, characterized in that: The bottom of the feeding hopper (3) is fixedly connected with a limiting frame (304), the limiting frame (304) is arranged at the outer side of the discharging pipe (301), and the length dimension of the limiting frame (304) is three times of the length dimension of the feeding hopper (3).
3. A ceramic production powder mixing device according to claim 1, characterized in that: The connecting position between the bottom of the feeding hopper (3) and the supporting frame (4) is fixedly connected with a first supporting plate (401), the top of the feeding hopper (3) is mounted with a stirring motor (302), and the bottom of the stirring motor (302) is connected with a stirring rod (303).
4. A ceramic production powder mixing device according to claim 2, characterized in that: The inside of the limiting frame (304) is slidably connected with a first valve (305), the length dimension of the first valve (305) is twice of the length dimension of the discharging pipe (301), one end, close to the discharging pipe (301), of the first valve (305) is provided with a discharging port (306) with a shape consistent with the discharging pipe (301), and the first valve (305) and the discharging pipe (301) are slidably connected.
5. A ceramic production powder proportioning device according to claim 4, characterized in that: One end of the first valve (305) is fixedly connected with a first transmission block (307) on both sides, the connecting position between the limiting frame (304) and the first transmission block (307) is provided with a first sliding groove (310), one side, close to the discharging pipe (301), of the first transmission block (307) is connected with a first electric telescopic rod (308), one end, away from the first transmission block (307), of the first electric telescopic rod (308) is connected with a first connecting plate (309), and the first connecting plate (309) is fixedly connected with the limiting frame (304) on the side.
6. A ceramic production powder mixing device according to claim 1, characterized in that: The bottom of the positioning base (5) is provided with a positioning bolt (501).
7. A ceramic production powder mixing device according to claim 1, characterized in that: The side of the ingredient tank (6) is provided with a connecting block (609), the connecting block (609) is provided with a threaded groove (610), the ingredient tank (6) and the connecting block (609) are slidably connected with the support frame (4), the side of the connecting block (609) is provided with a connecting rod (403) in strip structure, the connecting rod (403) is connected with the connecting block (609) through a connecting bolt (405), the connecting bolt (405) is threadedly connected with the threaded groove (610), and the support frame (4) is provided with a second sliding groove (404) at the connecting position of the two ends of the connecting rod (403), and the second sliding groove (404) is slidably connected with the connecting rod (403).
8. A ceramic production powder mixing device according to claim 1, characterized in that: The end, close to the feeding pipe (8), of the ingredient tank (6) is slidably connected with a second valve (605), the top of the second valve (605) is fixedly connected with a second transmission block (606), the bottom of the two ends of the second transmission block (606) is connected with a third electric telescopic rod (607), the bottom of the third electric telescopic rod (607) is provided with a second connecting plate (608), and the side of the second connecting plate (608) is fixedly connected with the ingredient tank (6).