Electrostatic flocking equipment
By introducing a flocking dyeing box and an electrostatic flocking box into the flocking equipment, the integrated operation of flock dyeing and flocking is realized, solving the problem of separate flock dyeing and flocking in existing equipment, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202423186190.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing flocking equipment lacks integrated equipment for flocking and flocking, resulting in the flocking and flocking processes being carried out separately, which increases the workflow and cost.
Design an electrostatic flocking device that includes a flocking dyeing box and an electrostatic flocking box. The flock is fed into the flocking dyeing box by a conveyor belt for dyeing. After the dyed flock is dried, it is directly fed into the electrostatic flocking box for flocking, realizing the integrated production of flock dyeing and flocking.
It improves flocking efficiency, reduces workflow transfer time, lowers enterprise production costs, and achieves efficient integrated operation of flocking dyeing and flocking.
Smart Images

Figure CN223698351U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flocking equipment technical field, concretely, it relates to a static flocking equipment. BACKGROUND
[0002] The principle of electrostatic flocking is to use the physical characteristics that same charges repel and unlike charges attract, so that the flock is charged negatively, and the object to be flocked is placed under zero potential or grounding condition, the flock is attracted by the object to be flocked due to different potential, and accelerates vertically to the surface of the object to be flocked, and since the object to be flocked is coated with adhesive, the flock is vertically adhered to the object to be flocked, the commonly used flocking equipment in the prior art is generally a box-type flocking equipment, and the box-type flocking is widely recognized due to simple structure and convenient operation.
[0003] In the flocking production, generally, the colored flock is directly sent into the flocking box, and flock dyeing and use are carried out separately, and there is a lack of an integrated flock dyeing and flocking equipment in the prior art, and therefore, the dyeing and flocking integrated equipment is provided. CONTENT OF THE UTILITY MODEL
[0004] In view of the defects in the prior art, the utility model aims at providing a static flocking equipment, which comprises a flock dyeing box and a static flocking box arranged at intervals, and realizes flock dyeing and flocking integrated production.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a static flocking equipment, which comprises a conveying belt and a flocking machine body, the conveying belt is used for conveying fabric, the conveying belt passes through below the flocking machine body, the flocking machine body comprises a flock dyeing box and a static flocking box arranged at intervals, the flock dyeing box comprises a feeding dyeing box and a drying feeding box, the feeding dyeing box is arranged at the top of the drying feeding box, and the feeding dyeing box is communicated with the drying feeding box, the feeding dyeing box comprises an inner cavity, at least one group of nozzles and a conveying belt arranged below the nozzles are arranged in the inner cavity, a feeding opening is further arranged at the top of the feeding dyeing box, the feeding opening is communicated with the inner cavity, and a scattering assembly is arranged in the feeding opening.
[0006] The utility model is further provided as follows: the number of each group of nozzles is two, two nozzles are installed on the top surface of the inner cavity, the nozzle is faced with the conveying belt, a recovery groove is further arranged at the bottom of the inner cavity, the recovery groove is communicated with the nozzle through a pipeline, a first water pump is arranged on the pipeline, a discharging cavity is further arranged at the end of the inner cavity away from the feeding opening, at least a part of the conveying belt extends into the discharging cavity, and the bottom surface of the discharging cavity is communicated with the drying feeding box.
[0007] The utility model further sets up: be equipped with a feeding belt in the drying feeding box, the middle part of feeding belt is equipped with heating assembly, the feeding belt is high temperature resistant conveyor belt, at least a part of feeding belt extends into static flocking box.
[0008] The utility model further sets up: the upper material feeding dyeing box one side is equipped with dye barrel still, the one end of pipeline links with dye barrel, be equipped with a dye pipe between dye barrel and nozzle, be equipped with second water pump on dye pipe, dye pipe links with two nozzles respectively, be equipped with filter screen in recovery tank, pipeline is connected on recovery tank below filter screen.
[0009] The utility model further sets up: still be equipped with a vertical installation baffle between inner chamber and blanking chamber, open a opening for conveyor belt to pass through on baffle, the top surface of blanking chamber is installed at least a heating lamp, heating lamp is located the just above of the part of conveyor belt that extends into blanking chamber, the just below of blanking chamber of feeding belt.
[0010] The utility model further sets up: the scattering subassembly includes micro motor and stirring rod, the stirring rod includes a with micro motor link's main shaft, surrounds the main shaft and sets up multiple support, the support is cylindrical, scattering subassembly installs in the middle part of upper material feeding.
[0011] Summarized above, the utility model has following beneficial effect: the conveyor belt is used to convey the fabric to be processed, forms the flocking machine body that can integrative dyeing, flocking through setting up flocking dyeing box and static flocking box, the nozzle of dye barrel is used to dyeing for the fluff of flocking dyeing box, the dye that falls will flow into recovery tank, is recycled to dye barrel after filtering and uses again, after dyeing, passes through drying and is sent into static flocking box and carries out flocking, increase the functionality of flocking equipment, equipment structure is simple, and the flocking efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is whole structure schematic diagram of the utility model;
[0013] Figure 2 It is flocking dyeing box structure schematic diagram of the utility model.
[0014] In the drawing: 1, flocking machine body;11, support plate;2, conveyor belt;21, servo motor;3, flocking dyeing box;4, upper material feeding dyeing box;41, upper material feeding;42, inner chamber;43, nozzle;44, conveyor belt;45, blanking chamber;46, heating lamp;47, recovery tank;48, pipeline;5, drying dyeing box;51, drying cavity;52, feeding belt;53, heating assembly;6, static flocking box. DETAILED DESCRIPTION
[0015] The utility model is described in detail below with reference to the drawings and examples.
[0016] As Figure 1 shown, the utility model relates to a kind of static flocking equipment, including conveying belt 2 and flocking machine body 1, flocking machine body 1 includes the flocking dyeing box 3 and static flocking box 6 of interval arrangement, conveying belt 2 is used to convey fabric, the two sides of flocking dyeing box 3 and static flocking box 6 are respectively fixed with the support plate 11 of vertical arrangement, conveying belt 2 is passed between two support plates 11 and the below of flocking dyeing box 3 and static flocking box 6, and it is planted by static flocking box 6 for fabric, conveying belt 2 is driven by a servo motor 21, the conveying belt 2 can be extended, make it pass through drying equipment, for the fabric after planting and drying;Flocking dyeing box 3 can be matched with dye bucket for solid color flocking, for example, can dye wool into red, yellow, green, blue, black, purple and other colors, the setting of flocking dyeing box 3 can reduce the transfer time of flocking whole-process work, improve production efficiency, while it can reduce enterprise production cost, need not to purchase each color wool spare material, integral type realization dyeing, flocking equipment is conducive to enterprise development.
[0017] Specifically, as Figure 1 , Figure 2The shown, the dyeing box 3 includes the loading dyeing box 4 and the drying dyeing box 5, the loading dyeing box 4 is installed at the top of the drying dyeing box 5, the inside of the loading dyeing box 4 has a cavity, a group of nozzles and a conveying belt 44 below the nozzles 43 are arranged in the cavity, the conveying belt 44 is arranged on the side wall of the inner cavity 42 through a rotating shaft, at least one rotating shaft is connected with a driving motor; The loading dyeing box 4 is also provided with a loading port 41, which is formed by the upwardly protruding part of the top of the loading dyeing box 4, a scattering assembly is arranged in the loading port 41, which is used to scatter the flock through the loading port 41, to prevent the flock from forming a group and affecting the dyeing, the scattering assembly is composed of a micro motor and a stirring rod, the stirring rod includes a main shaft connected with the micro motor and a plurality of cylindrical struts arranged around the main shaft, the main shaft is connected with the micro motor through a shaft coupling, the struts are in the shape of "L", and the struts are welded on the main shaft; In the inner cavity 42, the end away from the loading port 41 forms a discharging cavity 45, the bottom of the discharging cavity 45 is provided with a discharging port, the discharging port is communicated with the drying feeding box, and a vertical partition is arranged between the inner cavity 42 and the discharging cavity 45, an opening is formed in the partition parallel to the conveying belt 44, the opening is used for the conveying belt 44 to pass through and extend into the discharging cavity 45, and at least one heating lamp 46 is installed on the top surface of the discharging cavity 45, which is located directly above the part of the conveying belt 44 extending into the discharging cavity 45; A recovery groove 47 is also formed in the bottom surface of the inner cavity 42, and a filter screen is arranged in the recovery groove 47, a dye tank is arranged on one side of the loading dyeing box 4 or hung on the loading dyeing box 4, and the dye tank has a stirring device for stirring the dye, when the color needs to be changed, the dye tank or the dye in the dye tank is replaced, the dye tank extends a dye pipe connected with the two nozzles 43 respectively, a second water pump is connected with the dye pipe for conveying the dye in the dye tank to the nozzles 43, a pipeline 48 is extended from the recovery groove 47, the pipeline 48 is used for communication between the recovery groove 47 and the dye tank, and a first water pump is arranged on the pipeline 48 for pumping the dye in the recovery groove 47 into the dye tank for secondary use, the pipeline 48 is connected at a position below the filter screen in the recovery groove 47, and the filter screen is used for filtering the flock falling into the recovery groove 47; And the drying feeding box is provided with a drying cavity 51, and a feeding belt 52 is arranged in the drying cavity 51, the middle part of the feeding belt 52 is provided with a heating assembly 53, and the feeding belt 52 is a high-temperature-resistant conveying belt, the heating assembly 53 provides heat to warm the surface of the feeding belt 52, at least a part of the feeding belt 52 is located directly below the discharging port, one end of the feeding belt 52 can pass out of the drying feeding box and extend into the electrostatic flocking box 6, and is used for conveying the dyed and dried flock into the electrostatic flocking box 6 for use.
[0018] In use, as Figure 1 、 Figure 2As shown, the pile is sent into the inner cavity 42 through the feeding opening 41, the pile is first scattered on the conveying belt 44, the conveying belt 44 carries the pile to move in the direction of the discharging cavity 45, the conveying belt 44 passes below the two nozzles 43 during the movement, the nozzles 43 spray the dye in the form of mist on the conveying belt 44 synchronously, so that the pile falling on the conveying belt 44 is uniformly dyed, the conveying belt 44 carries the dyed pile into the discharging cavity 45, at this time, the heating lamp 46 increases the temperature of the discharging cavity 45, and the direct radiation of the heating lamp 46 to the part of the conveying belt 44 makes the temperature of the part of the conveying belt 44 sharply increase, so that the dye of the pile on the conveying belt 44 becomes dry, the pile becomes light and is separated from the conveying belt 44 at the return bend of the conveying belt 44, after the pile is separated from the conveying belt 44, the pile falls into the discharging cavity 45 and passes downward through the discharging opening from the discharging cavity 45, and finally falls on the feeding belt 52, the dyed pile is heated again on the feeding belt 52 to become completely dry pile, the dye is solidified and is not easy to fade, and finally the finished pile is sent into the electrostatic flocking box 6 from the feeding belt 52.
[0019] The preferred embodiments of the present application have been described above, the protection scope of the present application is not limited to the above-mentioned embodiments, any technical scheme falling within the concept of the present application belongs to the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principle of the present application are also considered as the protection scope of the present application.
Claims
1. An electrostatic flocking apparatus comprising a conveyor belt (2) for conveying a fabric and a flocking machine body (1), characterized in that: The conveying belt (2) passes below the flocking machine body (1), the flocking machine body (1) comprises spaced flocking dyeing boxes (3) and electrostatic flocking boxes (6), the flocking dyeing box (3) comprises a feeding dyeing box (4) and a drying feeding box, the feeding dyeing box (4) is arranged at the top of the drying feeding box, and the feeding dyeing box (4) is communicated with the drying feeding box, the feeding dyeing box (4) comprises an inner cavity (42), at least one group of nozzles (43) and a conveying belt (44) arranged below the nozzles (43) are arranged in the inner cavity (42), and a feeding opening (41) is further arranged at the top of the feeding dyeing box (4); the feeding opening (41) is communicated with the inner cavity (42), and a scattering assembly is arranged in the feeding opening (41).
2. An electrostatic flocking apparatus according to claim 1, wherein: The number of the nozzles (43) in each group is two, the two nozzles (43) are arranged on the top surface of the inner cavity (42), and the nozzle (43) is arranged on the top surface of the inner cavity (42). The nozzle (43) is communicated with the conveying belt (44), and the bottom of the inner cavity (42) is provided with a recovery groove (47); the recovery groove (47) is communicated with the nozzles (43) through a pipeline (48), the pipeline (48) is provided with a first water pump, and one end of the inner cavity (42) away from the feeding opening (41) is provided with a discharging cavity (45); at least a part of the conveying belt (44) extends into the discharging cavity (45), and the bottom surface of the discharging cavity (45) is communicated with the drying feeding box.
3. An electrostatic flocking apparatus according to claim 2, wherein: The drying feeding box is provided with a feeding belt (52), the middle part of the feeding belt (52) is provided with a heating assembly (53), the feeding belt (52) is a high-temperature-resistant conveying belt, and at least a part of the feeding belt (52) extends into the electrostatic flocking box (6).
4. An electrostatic flocking apparatus according to claim 3, wherein: The feeding dyeing box (4) is further provided with a dye barrel on one side, one end of the pipeline (48) is connected with the dye barrel, a dye pipe is arranged between the dye barrel and the nozzles (43), the dye pipe is provided with a second water pump, the dye pipe is connected with the two nozzles (43) respectively, and the recovery groove (47) is provided with a filter screen.
5. An electrostatic flocking apparatus according to claim 4, wherein: A vertical partition plate is further arranged between the inner cavity (42) and the discharging cavity (45), the partition plate is provided with an opening for the conveying belt (44) to pass through, at least one heating lamp (46) is arranged on the top surface of the discharging cavity (45), the heating lamp (46) is located directly above the part of the conveying belt (44) extending into the discharging cavity (45), and the feeding belt (52) is located directly below the discharging cavity (45).
6. An electrostatic flocking apparatus according to claim 1, wherein: The scattering assembly comprises a micro motor and a stirring rod, the stirring rod comprises a main shaft connected with the micro motor, and a plurality of branch rods are arranged around the main shaft; the branch rod is in a cylindrical shape, and the scattering assembly is arranged in the middle part of the feeding opening (41).