Waste recovery device for insulator production

By designing the crushing and dust collection components of the waste recycling device for insulator production, the problems of reduced device life and dust pollution during the insulator recycling process were solved, achieving efficient crushing and clean processing.

CN223701407UActive Publication Date: 2025-12-23NANJING ELECTRIC (JIANGXI) ELECTROTECHNICAL PORCELAIN CO LTD
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Patent Information

Application Number
CN202520528031.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-12-23
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Insulators are difficult to break during recycling due to their hard material, which reduces the lifespan of the device and causes air pollution due to dust dispersion.

Method used

A waste recycling device including a crushing component and a dust collection component was designed. The device uses a spring to reduce the transmission of impact force, a turntable to drive the striking plate to move up and down and a baffle to prevent dust from overflowing, and an impeller and belt system to collect debris.

Benefits of technology

It effectively protects the lifespan of the device, reduces dust pollution, and achieves efficient collection and cleaning of broken insulators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste recovery device for insulator production, which belongs to the technical field of insulator recovery and comprises a shell, a feed hopper is arranged at an opening on one side of the shell, a breaking component is arranged in the shell, a support frame is arranged on one side of the shell, a dust collection component is arranged at the top end of the support frame, and a bushing is fixedly connected to the inner wall of the shell. According to the utility model, the spring is arranged inside, and through the design, the mounting rod can be driven to rotate and the knocking plate can be driven to move up and down through the turntable when the insulator is processed, so that the insulator is broken, and meanwhile, if the insulator cannot be broken in the knocking process, the insulator can be knocked into pieces. And therefore, the counter-acting force caused by knocking is reduced by compressing the spring, the device is protected to a certain degree, the service life of the device is prolonged, and when the knocking plate descends, the baffle can be driven to shield the feeding hopper so that dust can be prevented from overflowing from the feeding hopper.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to insulator recycling technical field especially relates to a waste recovery device for insulator production. BACKGROUND

[0002] Insulator is a kind of common auxiliary device in power transmission, it can provide electrical insulation, place current leakage and short-circuit accident, and can provide stable support point to bear the weight of wire in high-voltage transmission line, so that insulator is widely used in high-voltage and super-high-voltage transmission line, power plant and transformer substation, low-voltage distribution line and communication line etc., in the process of insulator production, due to the reasons such as manufacturing process, some finished products cannot be used due to the quality not meeting the standard, so the insulator is recycled by recovery device.

[0003] In the process of recycling insulator, insulator needs to be crushed, so as to facilitate recycling, but due to the material of insulator, it is hard to knock and crush, so it will have some impact on the device, reduce the service life of the device, and some dust will appear and float in the air when crushing, in order to solve the above problems, therefore, an insulator production waste recovery device is needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at: in order to solve the process of recycling insulator, insulator needs to be crushed, so as to facilitate recycling, but due to the material of insulator, it is hard to knock and crush, so it will have some impact on the device, reduce the service life of the device, and some dust will appear and float in the air when crushing, in order to solve the above problems, therefore, an insulator production waste recovery device is needed to solve the above problems.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme: a waste recovery device for insulator production, including the casing, the casing one side opening is equipped with feeding hopper, the casing is equipped with knock and crush subassembly, the casing one side is equipped with support frame, the support frame is equipped with the collecting hopper of sliding connection in it, the support frame top is equipped with dust collection subassembly, the casing inner wall is fixedly connected with the sieve plate;

[0006] The knocking assembly comprises a knocking plate, a baffle is fixedly connected to the top surface of the knocking plate, a mounting seat is fixedly connected to the top surface of the knocking plate, an articulated seat is slidably connected in the mounting seat, a spring is fixedly connected to the bottom surface of the articulated seat, a connecting plate is hingedly connected to the top end of the articulated seat, an installation rod is rotatably connected to the connecting plate through a through hole formed in the top end of the connecting plate, a rotating disc is fixedly connected to both ends of the installation rod, a connecting column is fixedly connected to one side of the rotating disc, there are two connecting columns, one end of one of the connecting columns is fixedly connected to a second pulley, and one end of the other connecting column is fixedly connected to the output shaft of a motor.

[0007] As a further description of the above technical solution:

[0008] One end of the motor is fixedly connected to one side of the shell, and the connecting column is rotatably connected to the shell through a through hole formed in the shell.

[0009] As a further description of the above technical solution:

[0010] The knocking plate is slidably connected to the inner wall of the shell, and one side of the baffle is in contact with the inner wall of the shell.

[0011] As a further description of the above technical solution:

[0012] The baffle is located on the inner side of the shell corresponding to the feeding hopper, and the bottom end of the spring is fixedly connected to the mounting seat.

[0013] As a further description of the above technical solution:

[0014] The dust suction assembly comprises a shell, and an impeller is arranged in the shell.

[0015] As a further description of the above technical solution:

[0016] One end of the impeller is fixedly connected to a first pulley, and a belt is arranged on the outer wall of the first pulley.

[0017] As a further description of the above technical solution:

[0018] The other end of the belt is in close contact with the outer wall of a second pulley, and a gas collecting cover is fixedly connected to one side of the shell.

[0019] As a further description of the above technical solution:

[0020] A conveying pipe is fixedly connected to one side of the gas collecting cover, and the bottom end of the shell is fixedly connected to a support frame.

[0021] As described above, due to the adoption of the above technical solution, the beneficial effects of the present application are:

[0022] 1. The utility model discloses a spring is arranged in, when processing, the insulator is sent into the shell through the feeding hopper and falls on the surface of the sieve plate, thereby starting the motor and drives the rotating disc to rotate, and drives the knocking plate to move up and down and knocks the insulator, thereby breaking the insulator, if the insulator is not broken, the spring is extruded to reduce the transmission of impact, through the design, when the insulator is processed, the mounting rod is driven to rotate through the rotating disc and drives the knocking plate to move up and down, thereby breaking the insulator, if the insulator is not broken in the process of knocking, the spring is compressed to reduce the reaction force caused by knocking, thereby protecting the device and increasing the service life, and when the knocking plate drops, the baffle can shield the feeding hopper to prevent dust from overflowing from the feeding hopper.

[0023] 2. The utility model discloses a impeller is arranged in, when processing the insulator, the second pulley is driven to rotate through the rotation of the rotating disc, thereby driving the first pulley to rotate through the belt, thereby sucking the debris generated by breaking the insulator into the gas collecting cover through the impeller and conveying it into the collecting device through the conveying pipe, through the design, the impeller can be driven to rotate in the process of breaking the insulator, thereby collecting the debris generated by breaking the insulator and avoiding its drifting into the air to pollute the air. DRAWINGS

[0024] Figure 1 It is a kind of insulator production waste recovery device's three-dimensional structure schematic diagram.

[0025] Figure 2 It is a kind of insulator production waste recovery device's explosion three-dimensional structure schematic diagram.

[0026] Figure 3 It is a kind of insulator production waste recovery device's knocking assembly's explosion three-dimensional structure schematic diagram.

[0027] Figure 4 It is a kind of insulator production waste recovery device's dust absorption assembly's explosion three-dimensional structure schematic diagram.

[0028] Legend:

[0029] 1, shell, 2, feeding hopper, 3, collecting hopper, 4, support frame, 5, dust absorption assembly, 51, conveying pipe, 52, gas collecting cover, 53, shell, 54, impeller, 55, first pulley, 56, belt, 6, breaking assembly, 61, motor, 62, rotating disc, 63, mounting rod, 64, connecting column, 65, second pulley, 66, connecting plate, 67, hinged seat, 68, spring, 69, mounting seat, 610, knocking plate, 611, baffle, 7, sieve plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0031] Please refer to Figures 1-4 The utility model provides a kind of technical solutions: a waste recovery device for insulator production, including shell 1, the shell 1 side opening is equipped with feed hopper 2, the shell 1 is equipped with knock broken subassembly 6, the shell 1 side is equipped with support frame 4, the support frame 4 is slidably connected with collection hopper 3 in, the support frame 4 top is equipped with dust extraction subassembly 5, the shell 1 inner wall is fixedly connected with sieve plate 7;

[0032] The knock broken subassembly 6 includes knock plate 610, the knock plate 610 top is fixedly connected with baffle 611, the knock plate 610 top is fixedly connected with mounting seat 69, the mounting seat 69 is slidably connected with hinged seat 67, the hinged seat 67 bottom is fixedly connected with spring 68, the hinged seat 67 top is hingedly connected with connecting plate 66, the connecting plate 66 is rotatably connected with mounting rod 63 by the through-hole of its top, the mounting rod 63 both ends are fixedly connected with turntable 62, the turntable 62 one side is fixedly connected with connecting column 64, the connecting column 64 has two and one end is fixedly connected with second pulley 65 in one, and the other connecting column 64 one end is fixedly connected with the output shaft of motor 61.

[0033] The motor 61 one end is fixedly connected with the shell 1 side, the connecting column 64 is rotatably connected with the through-hole in the shell 1, the knock plate 610 is slidably connected with the shell 1 inner wall, the baffle 611 one side is in contact with the shell 1 inner wall, the baffle 611 is located in the shell 1 inboard corresponding to feed hopper 2, the spring 68 bottom end is fixedly connected with mounting seat 69;

[0034] Its specific implementation is: when processing, the insulator is sent into the shell 1 through the feeding hopper 2 and falls on the surface of the sieve plate 7, so as to start the motor 61 to drive the rotating disc 62 to rotate, drive the mounting rod 63 to rotate, drive the connecting plate 66 to move and drive the hinged seat 67 to move, drive the knocking plate 610 to move up and down and knock the insulator, so as to break the insulator, and if the insulator is not broken, the spring 68 is extruded to reduce the transmission of impact, and the baffle 611 can be moved in the process of the knocking plate 610 falling, so as to shield the feeding hopper 2 by the baffle 611;

[0035] The dust suction assembly 5 comprises an outer shell 53, a vane wheel 54 is arranged in the outer shell 53, one end of the vane wheel 54 is fixedly connected with a first pulley 55, a belt 56 is arranged on the outer wall of the first pulley 55, the other end of the belt 56 is in contact with and tightly connected with the outer wall of a second pulley 65, one side of the outer shell 53 is fixedly connected with a gas collecting cover 52, one side of the gas collecting cover 52 is fixedly connected with a conveying pipe 51, and the bottom end of the outer shell 53 is fixedly connected with the supporting frame 4.

[0036] Its specific implementation is: when processing the insulator, the second pulley 65 can be driven to rotate by the rotation of the rotating disc 62, so as to drive the first pulley 55 to rotate through the belt 56, and the rotation speed of the first pulley 55 is different from that of the second pulley 65 due to the difference in size, so that the vane wheel 54 can reach a certain rotation speed, so that the debris generated by breaking the insulator is sucked into the gas collecting cover 52 and conveyed to the collecting device through the conveying pipe 51.

[0037] Working principle: when processing, the insulator is sent into the shell 1 through the feeding hopper 2 and falls on the surface of the sieve plate 7, so as to start the motor 61 to drive the rotating disc 62 to rotate, drive the mounting rod 63 to rotate, drive the connecting plate 66 to move and drive the hinged seat 67 to move, drive the knocking plate 610 to move up and down and knock the insulator, so as to break the insulator, and if the insulator is not broken, the spring 68 is extruded to reduce the transmission of impact, and the baffle 611 can be moved in the process of the knocking plate 610 falling, so as to shield the feeding hopper 2 by the baffle 611, and when processing the insulator, the second pulley 65 can be driven to rotate by the rotation of the rotating disc 62, so as to drive the first pulley 55 to rotate through the belt 56, and the rotation speed of the first pulley 55 is different from that of the second pulley 65 due to the difference in size, so that the vane wheel 54 can reach a certain rotation speed, so that the debris generated by breaking the insulator is sucked into the gas collecting cover 52 and conveyed to the collecting device through the conveying pipe 51.

[0038] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A waste recycling device for insulator production, comprising a housing (1), characterized in that: The shell (1) has an opening on one side with a feeding hopper (2), a crushing component (6) inside the shell (1), a support frame (4) on one side of the shell (1), a collection hopper (3) slidably connected inside the support frame (4), a dust collection component (5) at the top of the support frame (4), and a strainer (7) fixedly connected to the inner wall of the shell (1). The crushing assembly (6) includes a striking plate (610), a baffle (611) is fixedly connected to the top surface of the striking plate (610), a mounting base (69) is fixedly connected to the top surface of the striking plate (610), a hinge seat (67) is slidably connected inside the mounting base (69), a spring (68) is fixedly connected to the bottom surface of the hinge seat (67), a connecting plate (66) is hinged to the top of the hinge seat (67), and a mounting rod (63) is rotatably connected to the connecting plate (66) through a through hole opened at its top. Both ends of the mounting rod (63) are fixedly connected to a turntable (62), and a connecting column (64) is fixedly connected to one side of the turntable (62). There are two connecting columns (64), one of which is fixedly connected to a second pulley (65) at one end, and the other connecting column (64) is fixedly connected to the output shaft of a motor (61) at one end.

2. The waste recycling device for insulator production according to claim 1, characterized in that, One end of the motor (61) is fixedly connected to one side of the housing (1), and the connecting column (64) is rotatably connected to it through a through hole in the housing (1).

3. The waste recycling device for insulator production according to claim 2, characterized in that, The striking plate (610) is slidably connected to the inner wall of the housing (1), and one side of the baffle (611) is in contact with the inner wall of the housing (1).

4. The waste recycling device for insulator production according to claim 3, characterized in that, The baffle (611) is located inside the housing (1) corresponding to the feed hopper (2), and the bottom end of the spring (68) is fixedly connected to the mounting base (69).

5. A waste recycling device for insulator production according to claim 4, characterized in that, The dust collection assembly (5) includes a housing (53) and an impeller (54) is provided inside the housing (53).

6. A waste recycling device for insulator production according to claim 5, characterized in that, One end of the impeller (54) is fixedly connected to a first pulley (55), and the outer wall of the first pulley (55) is provided with a belt (56).

7. A waste recycling device for insulator production according to claim 6, characterized in that, The other end of the belt (56) is in contact with and tightly connected to the outer wall of the second pulley (65), and a gas collection hood (52) is fixedly connected to one side of the outer shell (53).

8. A waste recycling device for insulator production according to claim 7, characterized in that, The gas collection hood (52) is fixedly connected to a conveying pipe (51) on one side, and the bottom end of the outer shell (53) is fixedly connected to the support frame (4).