Active dyeing equipment

Abstract

The utility model discloses reactive dyeing equipment, and relates to the technical field of garment dyeing. The boiling-off box is used for containing boiling-off liquid to boil off clothes; the dip dyeing box is used for accommodating dip dyeing liquid to dip-dye clothes; the drying box is used for drying clothes, and the scouring box, the dip dyeing box and the drying box are arranged side by side in the first direction; a containing space is formed in the net barrel, meshes are densely distributed on the outer side wall of the net barrel, and the containing space is used for containing clothes; the transferring mechanism is arranged on the rack and connected with the net barrel, and the transferring mechanism is used for transferring the net barrel among the scouring box, the dip dyeing box and the drying box in sequence. According to the technical scheme provided by the utility model, the process effect, the quality sense and the efficiency of reactive dyeing of the ready-made clothes are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ready-made clothes dyeing technical field, especially in kind active dye equipment. BACKGROUND

[0002] In the existing ready-made clothes active dyeing process, in order to realize the ideal dyeing effect, usually need to experience a series of complex processing steps, including but not limited to scouring, dip dyeing and color fixing drying and other processes, after each process is completed, the worker manually transports clothes from one equipment to the next equipment, and this repeated feeding and transporting not only increases labor cost, damages clothes, but also significantly reduces production efficiency. UTILITARY MODEL CONTENT

[0003] The utility model discloses a kind of active dye equipment, to improve the process effect, quality sense and efficiency of ready-made clothes active dye process.

[0004] To achieve the above object, the utility model provides an active dye equipment, comprising:

[0005] Frame;

[0006] Scouring tank, to accommodate scouring liquor to scour clothes;

[0007] Dip dyeing tank, to accommodate dip dyeing liquor to dip dye the clothes;

[0008] Oven, to dry the clothes, the scouring tank, the dip dyeing tank and the oven are arranged side by side along the first direction;

[0009] Mesh barrel, inside is equipped with containing space and outside wall is densely covered with mesh hole, the containing space is used to hold the clothes;

[0010] Transfer mechanism, be equipped in the frame and be connected with the mesh barrel, the transfer mechanism is used to transfer the mesh barrel between the scouring tank, the dip dyeing tank and the oven in turn.

[0011] In an embodiment, the transfer mechanism includes:

[0012] Sliding assembly, above the scouring tank is equipped, the sliding assembly has fixed end and sliding end connected with the fixed end, the fixed end is connected with the frame, and the sliding end moves along the first direction;

[0013] Lifting assembly, having connecting end and being equipped with telescopic end of the connecting end, the connecting end is connected with the sliding end, and the telescopic end vertically telescopes downwards;

[0014] Connecting assembly, two, two the connecting assembly is connected with the telescopic end, and two the connecting assembly is connected with the axial opposite ends of the mesh barrel respectively.

[0015] In an embodiment, the sliding assembly comprises:

[0016] a guide rail arranged on the frame and extending along the first direction;

[0017] a rack arranged on the frame and extending along the first direction;

[0018] a connecting frame in sliding connection with the guide rail, the connecting end being connected with the connecting frame;

[0019] a driving member arranged on the connecting frame and in meshing transmission with the rack.

[0020] In an embodiment, the lifting assembly comprises:

[0021] a hydraulic cylinder having a cylinder body and a piston rod, the cylinder body being connected with the sliding end, the piston rod being vertically telescopic;

[0022] a guide sleeve arranged on the frame, the guide sleeve being provided with a vertically extending guide hole;

[0023] a guide rod in sliding connection with the guide sleeve;

[0024] a mounting frame connected with the piston rod and the guide rod, the connecting assembly being arranged on the mounting frame.

[0025] In an embodiment, the connecting assembly is detachably connected with the net barrel.

[0026] In an embodiment, the connecting assembly comprises:

[0027] two clamping jaws, both of which being in rotary connection with the telescopic end;

[0028] an actuating member arranged on the telescopic end, the actuating member being in driving connection with both of the clamping jaws to drive both of the clamping jaws to clamp or release the net barrel.

[0029] In an embodiment, both of the clamping jaws are provided with arc-shaped grooves at opposite ends thereof, both ends of the net barrel being provided with connecting shafts, when both of the clamping jaws clamp the connecting shafts, both of the arc-shaped grooves are in sliding cooperation with the outer wall of the connecting shafts, the transfer mechanism further comprises a driving assembly, the driving assembly being arranged on the telescopic end and being in driving connection with the net barrel to drive the net barrel to rotate.

[0030] In an embodiment, the driving assembly comprises:

[0031] a gear ring arranged on the outer peripheral wall of the net barrel;

[0032] a driving member arranged on the telescopic end and in meshing transmission with the gear ring.

[0033] In an embodiment, a rolling bearing is sleeved on the connecting shaft, and the arc-shaped groove is rotationally connected with the connecting shaft through the rolling bearing.

[0034] In an embodiment, two of the transfer mechanisms are provided, and each of the transfer mechanisms is connected with one of the meshing barrels.

[0035] In the technical scheme of the utility model, the scouring box, the dip dyeing box and the oven are arranged side by side, in addition, the meshing barrel is arranged to hold the clothes, the clothes are transferred between the scouring box, the dip dyeing box and the oven in sequence through the transfer mechanism, the clothes are subjected to scouring, dip dyeing and color fixing drying in sequence, so that the labor intensity of workers can be reduced, the production efficiency is improved, the hidden danger that the clothes are damaged due to frequent transfer of the clothes is eliminated, and the process effect and quality of the finished clothes can be ensured. BRIEF DESCRIPTION OF DRAWINGS

[0036] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structure shown in these drawings without creative labor.

[0037] Figure 1 The structure schematic diagram of the active dyeing equipment provided by the utility model is shown in the figure.

[0038] Figure 2 Another structure schematic diagram of the active dyeing equipment provided by the utility model is shown in the figure.

[0039] Explanation of reference numerals:

[0040] 100, rack;200, scouring box;300, dip dyeing box;400, oven;500, meshing barrel;600, transfer mechanism;610, sliding assembly;620, lifting assembly;630, connecting assembly;640, driving assembly.

[0041] The realization of the utility model, functional characteristics and advantages will be further explained by combining with embodiments and referring to the drawings. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0043] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0044] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, "and / or" or "and / or" appearing throughout the text means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0045] In order to improve the production efficiency of the reactive dyeing process, the technical scheme provides a reactive dyeing equipment, comprising: a rack 100; a scouring box 200 for containing scouring liquid to scour clothes; a dip dyeing box 300 for containing dip dyeing liquid to dip dye clothes; an oven 400 for drying clothes, the scouring box 200, the dip dyeing box 300 and the oven 400 are arranged side by side along the first direction; a mesh barrel 500, the inside is provided with a containing space and the outside wall is densely covered with mesh holes, the containing space is used to hold clothes; a transfer mechanism 600 is arranged on the rack 100 and connected with the mesh barrel 500, the transfer mechanism 600 is used to transfer the mesh barrel 500 between the scouring box 200, the dip dyeing box 300 and the oven 400 in turn.

[0046] In the technical scheme of the utility model, through setting the boiling-out box 200, the dip-dyeing box 300 and the oven 400 side by side, in addition, setting the net barrel 500 to hold the clothes, through the transfer mechanism 600, the clothes are transferred between the boiling-out box 200, the dip-dyeing box 300 and the oven 400 in turn, and the clothes are boiled-out, dip-dyed and fixed-dyeing dried in turn, so the labor intensity of workers can be reduced, the production efficiency is improved, the hidden danger that the clothes are damaged due to frequent transfer is eliminated, and the process effect and quality of the finished clothes are guaranteed.

[0047] As Figure 1 And Figure 2 In an embodiment of the utility model, the active dyeing equipment includes the frame 100, the structure of the frame 100 is similar to gantry structure, the boiling-out box 200, the dip-dyeing box 300 and the oven 400 are arranged below the frame 100, the boiling-out box 200, the dip-dyeing box 300 and the oven 400 are all arranged side by side along the length direction of the frame 100, the boiling-out box 200 can hold the chemical reagent required by the boiling-out process, including caustic soda, surfactant, sodium silicate, sodium bisulfite and trisodium phosphate, etc., through the effects of dissolution, degradation, emulsification, etc., the impurities and slurry on the finished clothes are removed, the dip-dyeing box 300 holds the dye required by the active dyeing, the finished clothes can be placed in the dip-dyeing box 300 to soak and dye, the oven 400 is provided with a drying fan, and the clothes placed in it can be dried, so that the dye can be fixed on the clothes. In addition, in order to facilitate the transfer of the clothes, the active dyeing equipment further includes the net barrel 500, the net barrel 500 is a container specially designed for loading clothes, is provided with an accommodating space inside, and is densely covered with small mesh holes on the outer side wall, the net barrel 500 can be placed in the boiling-out box 200, the dip-dyeing box 300 or the oven 400, and the mesh holes ensure that the clothes can fully contact with liquid or air during the processing. In addition, the active dyeing equipment further includes the transfer mechanism 600, the transfer mechanism 600 is fixedly installed on the frame 100, and the transfer mechanism 600 can be connected with the net barrel 500 by using a mechanical arm or other form of grabbing device. The net barrel 500 can be transferred between the boiling-out box 200, the dip-dyeing box 300 and the oven 400 by the transfer mechanism 600. When the active dyeing process is carried out, the clothes can be first placed in the net barrel 500, then the net barrel 500 is placed into the boiling-out box 200 by the transfer mechanism 600 to boil-out the clothes, after the boiling-out is completed, the net barrel 500 is moved to the dip-dyeing box 300 by the transfer mechanism 600 to dip-dye for 4-10 hours, so that the finished clothes are uniformly colored, then the net barrel 500 is moved to the oven 400 by the transfer mechanism 600 to perform fixed-dyeing drying, so that the finished clothes have round and full color, strong color absorption, strong texture feeling and not easy to fade. In the above process, the workers do not need to carry the clothes, the active dyeing can be realized automatically by the net barrel 500 and the transfer mechanism 600, the production efficiency is improved, and the labor cost is reduced.

[0048] AsFigure 1 and Figure 2 In an embodiment of the present application, the transferring mechanism 600 comprises:

[0049] The sliding assembly 610 is arranged above the scouring box 200, and has a fixed end and a sliding end connected with the fixed end, the fixed end is connected with the rack 100, and the sliding end moves along the first direction;

[0050] The lifting assembly 620 has a connecting end and a telescopic end arranged on the connecting end, the connecting end is connected with the sliding end, and the telescopic end vertically telescopes downward;

[0051] The connecting assembly 630 is arranged in two, and the two connecting assemblies 630 are both connected with the telescopic end, and the two connecting assemblies 630 are respectively connected with the opposite two ends of the shaft direction of the mesh barrel 500.

[0052] In the above structure, the sliding assembly 610 can drive the mesh barrel 500 to move between the three boxes of the scouring box 200, the dip dyeing box 300 and the oven 400, the lifting assembly 620 can drive the mesh barrel 500 to ascend and descend, and the mesh barrel 500 can be put into or moved out of the three boxes.

[0053] In an embodiment of the present application, a structure of the sliding assembly 610 is given, and in the present scheme, the sliding assembly 610 comprises: a guide rail arranged on the rack 100 and extending along the first direction; a rack arranged on the rack 100 and extending along the first direction; a connecting frame connected with the guide rail and connected with the connecting end; and a driving member arranged on the connecting frame and engaged with the rack.

[0054] In the above structure, the sliding assembly 610 can drive the mesh barrel 500 to move between the three boxes of the scouring box 200, the dip dyeing box 300 and the oven 400, the lifting assembly 620 can drive the mesh barrel 500 to ascend and descend, and the mesh barrel 500 can be put into or moved out of the three boxes.

[0055] In an embodiment of the present application, the lifting assembly 620 comprises: a hydraulic cylinder having a cylinder body and a piston rod, the cylinder body being connected with the sliding end, and the piston rod being vertically telescopic; a guide sleeve provided on the rack 100, the guide sleeve being provided with a vertically extending guide hole; a guide rod being in sliding connection with the guide sleeve; a mounting rack being connected with the piston rod and the guide rod, and the connecting assembly 630 being provided on the mounting rack. Among them, the piston rod and the guide rod are arranged in parallel, so that the piston rod and the guide rod are limited to each other, preventing the piston rod from rotating during the telescopic process, ensuring the accuracy of the angle of the net barrel 500 during the lifting process, and improving the reliability of use; in addition, in order to facilitate the installation of the net barrel 500, the piston rod and the guide rod are connected with the mounting rack, and the connecting assembly 630 is arranged on the mounting rack, so that the assembly of various components can be facilitated.

[0056] In an embodiment of the present application, the connecting assembly 630 is detachably connected with the net barrel 500; the detachable connection mode can be screwing or clamping, etc., and the detachable connection mode can facilitate the disassembly and assembly of the net barrel 500, and further facilitate the taking and placing of clothes from the net barrel 500, and is conducive to improving the convenience of use of the active dyeing equipment.

[0057] In an embodiment of the present application, the connecting assembly 630 comprises: two clamping jaws, both of which are rotatably connected with the telescopic end; and an actuating member provided on the telescopic end, the actuating member being drivingly connected with the two clamping jaws to drive the two clamping jaws to clamp or release the net barrel 500.

[0058] Among them, the clamping jaws are provided on one side of the telescopic end facing the ground, and there are two clamping jaws, which are arranged side by side and are respectively rotatably connected with the telescopic end, and the two clamping jaws can be opened and closed by rotating towards or away from each other; in addition, the telescopic end is also provided with an actuating member, which can be a motor, etc., the actuating member is driven to rotate by the motor, and then the two clamping jaws clamp or release the net barrel 500, realizing the detachability of the net barrel 500.

[0059] In order to improve the stability of the clamping of the clamping jaw, in an embodiment of the utility model, the opposite end of two clamping jaws is equipped with an arc slot, the two ends of the meshing barrel 500 are provided with a connecting shaft, when the two clamping jaws clamp the connecting shaft, the two arc slots are in sliding fit with the outer wall of the connecting shaft, the shifting mechanism 600 further includes a driving assembly 640, the driving assembly 640 is arranged on the telescopic end and is drivingly connected with the meshing barrel 500 to drive the meshing barrel 500 to rotate. Among them, the two connecting shafts are coaxially arranged, the arc slot is semicircular, the shape and size of the arc slot are matched with the shape and size of the connecting shaft, when clamping the connecting shaft, the arc slots on the two clamping jaws can be wrapped on the outer wall of the connecting shaft, at this time, the arc slot can limit the connecting shaft, unless the clamping jaw is opened, the connecting shaft can be separated from the clamping jaw, so that the reliability of the connection between the meshing barrel 500 and the connecting assembly 630 is improved, in addition, the connecting shaft and the arc slot can also be in sliding fit, that is, the connecting shaft can rotate in the arc slot, in addition, the driving assembly 640 is further arranged on the telescopic end, the driving assembly 640 can drive the meshing barrel 500 to rotate, in this way, when the meshing barrel 500 is placed in the scouring box 200, the dip dyeing box 300 or the oven 400, the clothes in the meshing barrel 500 can be turned over, so that the clothes can be more fully contacted with the liquid or gas, and the effect of the reactive dyeing is further improved.

[0060] An embodiment of the utility model gives a structure form of the driving assembly 640, in the scheme, the driving assembly 640 includes: a gear ring, which is arranged on the outer peripheral wall of the meshing barrel 500, a driving part, which is arranged on the telescopic end and is in meshing transmission with the gear ring. Among them, the gear ring is arranged on the outer peripheral wall of the meshing barrel 500 and extends along the circumferential direction of the meshing barrel 500 for one turn, the driving part can be a motor, etc., the driving part is fixed on the telescopic end and is in meshing transmission with the gear ring, the driving part can drive the gear to rotate when working, and further drive the meshing barrel 500 to rotate.

[0061] In order to reduce the wear when the meshing barrel 500 rotates, in an embodiment, a rolling bearing is sleeved on the connecting shaft, the arc slot and the connecting shaft are rotationally connected through the rolling bearing, the rolling bearing can be a conventional deep groove ball bearing, etc., the rolling bearing is sleeved on the connecting shaft, the clamping jaw can clamp the outer peripheral wall of the rolling bearing, that is, the outer peripheral wall of the rolling bearing can abut against the inner wall of the arc slot, at this time, when the meshing barrel 500 rotates, the original sliding friction between the connecting shaft and the arc slot is changed into the rolling friction of the rolling bearing, the friction is reduced, not only the rotation of the meshing barrel 500 is more easily driven, but also the wear is reduced, and the service life of the reactive dyeing equipment is prolonged.

[0062] In an embodiment of the present application, the moving mechanism 600 is provided with two, and each moving mechanism 600 is connected with one net barrel 500. In this way, clothes can be placed in both net barrels 500, so that simultaneous processing of two groups of clothes is realized. When one net barrel 500 is used for dyeing, the other net barrel 500 can be used for scouring. When the net barrel 500 after dyeing is used for drying, the other net barrel 500 can be used for dyeing. In this way, the production efficiency can be further improved.

[0063] The above is only an exemplary embodiment of the present application, and does not limit the patent range of the present application. Any equivalent structural transformation, direct / indirect application in other related technical fields, or direct / indirect application in other related technical fields within the technical concept of the present application are included in the patent protection range of the present application.

Claims

1. An active dyeing apparatus, characterized in that, The utility model relates to a kind of laundry machine, including: Rack; Scouring box, to hold scouring liquid to scour clothes; Dip-dyeing box, to hold dip-dyeing liquid to dip-dye the clothes; Oven, to dry the clothes, the scouring box, the dip-dyeing box and the oven are arranged side by side along the first direction; Mesh barrel, internally provided with holding space and outside wall is densely covered with mesh, the holding space is used to pour the clothes; Transfer mechanism, be located in the rack and be connected with the mesh barrel, the transfer mechanism is used to transfer the mesh barrel between the scouring box, the dip-dyeing box and the oven in turn; The transfer mechanism includes: Sliding assembly, be located in the upper of the scouring box, the sliding assembly has fixed end and sliding end with the fixed end sliding connection, the fixed end is connected with the rack, the sliding end moves along the first direction; Lifting assembly, with connecting end and being located in the telescopic end of the connecting end, the connecting end is connected with the sliding end, the telescopic end vertically telescopic downwards; Connecting assembly, provided with two, two the connecting assembly is connected with the telescopic end, two the connecting assembly is connected with the axial opposite ends of the mesh barrel respectively.

2. The active dyeing apparatus according to claim 1, characterized in that, The sliding assembly includes: Guide rail, be located in the rack, and extend along the first direction; Rack, be located in the rack, and extend along the first direction; Connecting frame, with the guide rail sliding connection, the connecting end is connected with the connecting frame; Driving piece, be located in the connecting frame, and with the rack meshing transmission.

3. The active dyeing apparatus according to claim 1, wherein The lifting assembly includes: Hydraulic cylinder, with cylinder body and piston rod, the cylinder body is connected with the sliding end, the piston rod telescopic along the vertical direction; Guide sleeve, be located in the rack, the guide sleeve is provided with the guide hole extending vertically; Guide rod, with the guide sleeve sliding connection; Mounting frame, with the piston rod and the guide rod connection, the connecting assembly is located in the mounting frame.

4. The active dyeing apparatus according to claim 1, characterized in that, The connecting assembly is detachably connected with the mesh barrel.

5. The apparatus of claim 4, wherein the apparatus is configured to perform the method of any one of claims 1 to 4. The connecting assembly includes: Clamping jaw, provided with two, two the clamping jaw is rotatably connected with the telescopic end; Actuating member, be located in the telescopic end, the actuating member is drivingly connected with two the clamping jaw to drive two the clamping jaw to hold or release the mesh barrel.

6. The apparatus for reactive dyeing according to claim 5, characterized in that Two the clamping jaw upper opposite ends are all provided with arc slot, the mesh barrel axial both ends are provided with connecting shaft, two the clamping jaw holds the connecting shaft, two the arc slot is slidingly fitted with the outer wall of the connecting shaft, the transfer mechanism further includes driving assembly, the driving assembly is located in the telescopic end and is drivingly connected with the mesh barrel to drive the mesh barrel rotation.

7. The apparatus of claim 6, wherein the apparatus is configured to perform the method of any one of claims 1 to 5. 7 The driving assembly includes: Gear ring, be located in the outer circumferential wall of the mesh barrel; Driving piece, be located in the telescopic end, and with the gear ring meshing transmission.

8. The active dyeing apparatus according to claim 6, characterized in that, Rolling bearing is sleeved on the connecting shaft, the arc slot is rotatably connected with the connecting shaft through the rolling bearing.

9. The active dyeing apparatus according to claim 1, characterized in that, The transfer mechanism is provided with two, and each the transfer mechanism corresponds to connect one the mesh barrel.

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