Press-fit shaping device
The automated pressing and testing of the pressing and shaping device solves the problems of high labor intensity and difficulty in standardization of manual shaping of anodizing fixtures, and realizes efficient and standardized shaping of fixtures, thereby improving the shaping effect and yield.
Patent Information
- Application Number
- CN202520234156.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In the existing technology, the pressing and shaping process of anodizing dyeing fixtures relies on manual operation, which is labor-intensive and difficult to standardize, resulting in deformation fixtures that cannot meet the usage requirements.
The pressing and shaping device includes a machine base, a transfer mechanism, a pressing mechanism, and a detection mechanism. Through automated linear transport and pressing components, the fixture is automatically pressed and shaped, and the shaping effect is ensured by detection sensors.
It reduces the labor cost of shaping workpieces, alleviates labor intensity, standardizes and streamlines the shaping process, and improves the shaping accuracy and yield of the fixture.
Smart Images

Figure CN223720293U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of anodizing, and more specifically, to a pressing and shaping device. Background Technology
[0002] In the anodizing process, the material needs to be dyed by immersing it in different chemical reagent pools. To achieve this process effect, the material needs to be placed in a special fixture. After the fixture fixes the material for a long time and multiple times, the contact parts with the material and the frame will deform. The fixture needs to be pressed and shaped to restore it, in order to eliminate the deformation of the fixture and ensure that the relative position of the contact point between the fixture and the material is stable and error-free after the shaping is completed, so as to ensure subsequent use.
[0003] In the aforementioned technical methods, the operator places the fixture on top of the standard block and uses a special clamping tool to bend it downwards to reshape it. The operator visually checks whether the fixture is in contact with the bottom of the standard block. If the fixture is in contact, the pressing and shaping process is complete; if not, the operator continues to bend the fixture until it makes contact. This method is labor-intensive and poses a significant risk of finger injuries to employees. Furthermore, the pressing process relies heavily on the operator's experience, and individual operating techniques make it difficult to standardize the pressed and shaped fixture, potentially leading to its failure and rendering it unusable for actual needs. Utility Model Content
[0004] This application provides a pressing and shaping device that can reduce the labor costs required for shaping, reduce labor intensity, and standardize and streamline the shaping process.
[0005] The pressing and shaping device provided in this application adopts the following technical solution:
[0006] A pressing and shaping device, comprising:
[0007] Machine tool;
[0008] The transfer mechanism includes a support platform and a linear transport module. The support platform is used to support the workpiece, and the linear transport module is disposed on the machine base and is used to transport the support platform from the loading station to the pressing station.
[0009] The pressing mechanism includes a first drive module and a pressing component disposed on the machine tool. The pressing component is disposed corresponding to the pressing station. The first drive module is used to drive the pressing component to move toward the pressing station, so as to allow the pressing component to press and shape the workpiece on the support platform located at the pressing station.
[0010] Optionally, the pressing assembly comprises a mounting frame, an elastic member and a pressing column, the mounting frame is arranged at the output end of the first driving module, the pressing column is arranged in the mounting frame in a vertical sliding manner through the elastic member, and the first driving module drives the mounting frame to move towards the pressing station to drive the pressing column to contact and press against the workpiece.
[0011] Optionally, the pressing assembly further comprises a limiting column and a limiting driving member, the limiting column is arranged at the output end of the limiting driving member, the limiting driving member is fixedly arranged on the mounting frame, and the limiting driving member drives the limiting column to move to limit the pressing column.
[0012] Optionally, the pressing column, the limiting column and the limiting driving member are arranged in a one-to-one correspondence.
[0013] Optionally, the length direction of the pressing column is the same as the length direction of the limiting column, the limiting column is located on one side of the pressing column in the initial state, and the limiting column is located at the end of the pressing column away from the workpiece in the pressing state, and the limiting column presses against the pressing column.
[0014] Optionally, the pressing mechanism further comprises a positioning assembly, the positioning assembly comprises a lifting driving member arranged on the machine table and a positioning plate, the positioning plate is arranged at the output end of the lifting driving member, the positioning plate is arranged corresponding to the pressing station, and the lifting driving member drives the positioning plate to move towards the pressing station to position the workpiece.
[0015] Optionally, the machine table is provided with a support, the first driving module and the lifting driving member are fixedly arranged on the support, the positioning plate is located between the support and the machine table, and the positioning plate is arranged in a staggered manner with the pressing column.
[0016] Optionally, the linear conveying module comprises a sliding rail, a sliding block and a transverse driving member, the sliding rail is arranged on the machine table, the carrying table is fixedly arranged on the sliding block, the sliding block is arranged at the output end of the transverse driving member, and the sliding block and the sliding rail are in sliding cooperation.
[0017] Optionally, the detection mechanism further comprises a second driving module, a carrying plate and a detection sensor arranged on the machine table, the carrying plate is arranged at the output end of the second driving module, the detection sensor is arranged on the carrying plate and corresponds to the detection point of the workpiece, and the second driving module drives the carrying plate to drive the detection sensor to move towards the workpiece to detect the workpiece.
[0018] Optionally, a control mechanism is further included, the detection sensor is electrically connected with the control mechanism, and the control mechanism is used for controlling whether the first driving module continues to drive the pressing assembly to press the workpiece based on the detection result of the detection sensor.
[0019] From the above technical solutions, the embodiments of the present application have the following advantages:
[0020] The workpiece is placed on the bearing table, the bearing table is transported from the feeding station to the pressing station by the linear transportation module, so that the bearing table carrying the workpiece is located at the pressing station; then the first driving module drives the pressing assembly to move towards the direction of the pressing station to shorten the distance between the pressing assembly and the bearing table, until the pressing assembly contacts the workpiece on the bearing table to press the workpiece, realizing automatic pressing and shaping of the workpiece. After pressing is completed, the first driving module drives the pressing assembly to move towards the direction away from the pressing station to reset, waiting for pressing the workpiece again. The present application can reduce the labor cost required for shaping the workpiece, reduce the labor intensity, and realize the standardization and flow of the shaping process. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0022] Figure 1 The overall structure schematic diagram of a pressing and shaping device disclosed by the embodiments of the present application;
[0023] Figure 2 The structure schematic diagram of a hidden cover of a pressing and shaping device disclosed by the embodiments of the present application;
[0024] Figure 3 The structure schematic diagram of a pressing and shaping device highlighting the transfer mechanism and detection mechanism disclosed by the embodiments of the present application;
[0025] Figure 4 The structure schematic diagram of a pressing and shaping device highlighting the pressing mechanism disclosed by the embodiments of the present application;
[0026] Figure 5 The structure schematic diagram of a pressing and shaping device highlighting the pressing assembly disclosed by the embodiments of the present application;
[0027] Figure 6 The structure schematic diagram of a pressing and shaping device highlighting the detection mechanism disclosed by the embodiments of the present application.
[0028] Explanation of reference signs:
[0029] 1, machine table; 11, support; 2, transfer mechanism; 21, bottom plate; 22, bearing table; 23, slide rail; 24, sliding block; 25, transverse driving part; 3, pressing mechanism; 31, first driving module; 32, pressing assembly; 321, mounting frame; 322, elastic part; 323, pressing column; 324, limiting column; 325, limiting driving part; 33, positioning assembly; 331, lifting driving part; 332, positioning plate; 4, detection mechanism; 41, second driving module; 42, bearing plate; 43, detection sensor; 5, cover. DETAILED DESCRIPTION
[0030] The application will be further described below in detail with reference to the drawings.
[0031] The application provides a pressing and shaping device, which can reduce the labor cost required for shaping, alleviate the labor intensity, and realize the standardization and process of the shaping process.
[0032] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work should belong to the protection scope of the present application. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can realize it, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope claimed by the present application.
[0033] The terms "first", "second", "third", "fourth" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0034] Please refer to Figure 1For an embodiment of the pressing and shaping device in the embodiments of the present application, the pressing and shaping device comprises a machine table 1, a cover 5, a transfer mechanism 2, a pressing mechanism 3, a detection mechanism 4, and a control mechanism. The cover 5 is fixedly arranged on the machine table 1. The transfer mechanism 2, the pressing mechanism 3, and the detection mechanism 4 are all located in the cover 5. The control mechanism is used to control the opening and closing of the transfer mechanism 2, the pressing mechanism 3, and the detection mechanism 4. The transfer mechanism 2 is used to transport the workpiece from a feeding station to a pressing station. The pressing mechanism 3 is used to press the workpiece at the pressing station, so that the workpiece is shaped and recovered after being pressed. The detection mechanism 4 is used to detect the shaping condition of the workpiece after being pressed by the pressing mechanism 3, to determine whether the workpiece after being pressed meets the shaping standard.
[0035] In the embodiment, the workpiece is a special jig (in the anode process) for clamping and fixing materials. In other embodiments, the workpiece can also be a workpiece, a semi-finished product, or a product that needs to be pressed, etc. Because the jig will deform at the contact position between the jig and the product and the rack after fixing the product for a long time and multiple times, the jig needs to be pressed and shaped to recover, aiming to eliminate the deformation of the jig and ensure that the relative position of the contact point between the jig and the product after shaping is stable and error-free to ensure subsequent use. The contact position between the jig and the product and the rack is provided with a pressing point and a detection point. The pressing point and the detection point are both provided with multiple and one-to-one correspondence. The pressing point and the detection point are located on different end faces of the position of the jig. The pressing point aims to accurately shape the local deformation position of the jig by the pressing mechanism 3, to improve the accuracy of pressing. The detection point aims to accurately detect the local deformation position of the jig by the detection mechanism 4, to determine whether the jig meets the standard, to improve the consistency of the jig. The jig pressing and shaping is taken as an example for description below.
[0036] Please refer to Figure 2 and Figure 3 The transfer mechanism 2 comprises a bottom plate 21, a bearing table 22, and a linear transportation module. The bottom plate 21 is fixedly arranged on the machine table 1. The bearing table 22 is used to bear the workpiece. The linear transportation module is arranged on the machine table 1 and is used to transport the bearing table 22 from the feeding station to the pressing station. Specifically, the linear transportation module comprises a sliding rail 23, a sliding block 24, and a transverse driving member 25. The sliding rail 23 is arranged along the Y-axis direction and is fixed on the bottom plate 21. The bearing table 22 is fixedly arranged on the sliding block 24. The sliding block 24 is arranged on the output end of the transverse driving member 25. The sliding block 24 and the sliding rail 23 are in sliding cooperation. The bearing table 22 and the bottom plate 21 are connected in sliding manner through the sliding block 24 and the sliding rail 23. In the embodiment, the transverse driving member 25 is preferably a pneumatic cylinder. The transverse driving member 25 is fixedly arranged on the machine table 1. The Y-axis direction is the width direction of the pressing and shaping device. The feeding station is arranged at the end of the bottom plate 21 close to the operator, to facilitate the operator to feed. The pressing station is arranged at the end of the bottom plate 21 far from the operator.
[0037] The loading of the bearing table 22 at the loading station is performed so that the unshaped jig is carried on the bearing table 22, the transverse driving member 25 is started to drive the sliding block 24 to move along the length direction of the sliding rail 23 to transfer the bearing table 22 from the loading station to the pressing station, and the transportation of the jig from the loading station to the pressing station is realized. Similarly, after the jig pressing is completed, the transverse driving member 25 is started to drive the sliding block 24 to move reversely along the length direction of the sliding rail 23 to transfer the bearing table 22 from the pressing station to the loading station.
[0038] Please refer to Figure 2 and Figure 4 The pressing mechanism 3 includes a first driving module 31, a pressing assembly 32 and a positioning assembly 33 arranged on the machine table 1, the pressing assembly 32 is arranged corresponding to the pressing station, the first driving module 31 drives the pressing assembly 32 to move towards the pressing station to allow the pressing assembly 32 to press and shape the workpiece on the bearing table 22. It can be understood that the positioning assembly 33 is used to position the jig at the pressing station, and the jig is limited at the pressing station to prevent the jig from sliding during the subsequent pressing process to generate deviation, which is beneficial to the subsequent pressing and shaping of the jig by the pressing assembly 32, and improves the pressing and shaping effect.
[0039] Specifically, the positioning assembly 33 includes a lifting driving member 331 and a positioning plate 332 arranged on the machine table 1, the positioning plate 332 is arranged on the output end of the lifting driving member 331, the positioning plate 332 is arranged corresponding to the pressing station, and the lifting driving member 331 drives the positioning plate 332 to move towards the pressing station to position the workpiece. After positioning, the pressing assembly 32 is driven by the first driving module 31 to move towards the pressing station to press and shape the workpiece on the bearing table 22.
[0040] Please refer to Figure 4 and Figure 5The pressing assembly 32 comprises a mounting frame 321, an elastic member 322 and a pressing column 323. The mounting frame 321 is arranged at the output end of the first driving module 31. The elastic member 322 is preferably a spring. The pressing column 323 is arranged in the mounting frame 321 in the vertical direction through the elastic member 322, and the pressing column 323 is arranged corresponding to the pressing point of the jig. The first driving module 31 drives the mounting frame 321 to move towards the pressing station, so as to drive the pressing column 323 to contact and press the workpiece. It can be understood that the pressing column 323 is arranged corresponding to the pressing point of the jig, which is beneficial to accurately press the jig by the pressing column 323. The first driving module 31 drives the mounting frame 321 to move downward, so as to gradually reduce the distance between the pressing column 323 and the jig, until the pressing column 323 contacts and presses the workpiece on the bearing table 22. The mounting frame 321 transfers the downward force of the first driving module 31 to the pressing column 323. The pressing column 323 buffers the jig under the action of the elastic member 322, reduces the hard contact between the pressing column 323 and the jig, and reduces the damage to the jig during the pressing process, so as to ensure the yield of the jig. The jig is pressed by the pressing column 323 and the bearing table 22 to eliminate the deformation of the jig, so as to realize the automatic pressing and shaping of the jig. After the pressing is completed, the first driving module 31 drives the pressing assembly 32 to move upward to reset for next pressing. The present application can reduce the labor cost required for shaping the workpiece, reduce the labor intensity, realize the standardization and process of the shaping process.
[0041] In order to ensure the pressing effect, the pressing column 323 in the present application overpresses the jig by 5mm, and the pressing process lasts for 20s, so as to make the contact between the pressing column 323 and the jig more close, reduce the gap between the pressing column 323 and the jig, improve the fitting degree, form a good physical connection, and improve the shaping effect.
[0042] Please refer to Figure 5Further, the pressing assembly 32 further comprises a limiting column 324 and a limiting driving member 325. The limiting column 324 is arranged at the output end of the limiting driving member 325, the limiting driving member 325 is fixedly arranged on the mounting frame 321, and drives the limiting column 324 to move to limit the pressing column 323. Specifically, the length direction of the pressing column 323 is the same as the length direction of the limiting column 324. In the initial state of the limiting column 324, the limiting column 324 is located at one side of the pressing column 323. In the pressing state of the limiting column 324, the limiting column 324 is located at the end of the pressing column 323 away from the workpiece, and the limiting column 324 abuts against the pressing column 323. It can be understood that the limiting driving member 325 drives the limiting column 324 to move along the horizontal direction towards the pressing column 323, so that the limiting column 324 is located above the pressing column 323, aiming to limit the pressing column 323 along the vertical direction. At this time, the limiting column 324 is switched from the initial state to the pressing state. By limiting the pressing column 323, the consistency of each pressing of the pressing column 323 can be ensured, thereby improving the standardization of jig shaping.
[0043] Please refer to Figure 2 In the embodiment, the machine table 1 is provided with a support 11. The support 11 is arranged across the machine table 1 along the length direction of the pressing and shaping device. The first driving module 31 and the lifting driving member 331 are fixedly arranged on the support 11. The positioning plate 332 is located between the support 11 and the bottom plate 21, and the positioning plate 332 is arranged in a staggered manner with the pressing column 323. The pressing assembly 32 is located at one side of the support 11. This structure can make the positioning plate 332 avoid the pressing column 323, so that the positioning plate 332 always keeps positioning the jig during the pressing process, thereby improving the effect of pressing and shaping.
[0044] Please refer to Figure 4 and Figure 5 The pressing column 323, the limiting column 324 and the limiting driving member 325 are arranged in plurality and correspond to each other. The number of the pressing column 323 is the same as the number of the pressing points of the jig. Through one stroke of the first driving module 31, synchronous pressing and shaping of multiple pressing points in the jig can be completed. The plurality of jigs are arranged side by side on the bearing table 22. One pressing operation can complete pressing and shaping of multiple pressing points of multiple jigs at the same time, thereby improving the efficiency of pressing and shaping.
[0045] Please refer to Figure 6The detection mechanism 4 comprises a second driving module 41 arranged on the bottom plate 21, a bearing plate 42 arranged at an output end of the second driving module 41, and a detection sensor 43 arranged corresponding to a workpiece detection point and arranged on the bearing plate 42 and electrically connected with the control mechanism. The second driving module 41 drives the bearing plate 42 to drive the detection sensor 43 to move towards the workpiece to detect the workpiece. The control mechanism is used to control whether the first driving module 31 continues to drive the pressing assembly 32 to continue to press the workpiece based on the detection result of the detection sensor 43. In the embodiment, the height of the detection sensor can be adjusted according to actual use, and the detection range of the port of the detection sensor 43 is 10 mm.
[0046] It can be understood that after the first driving module 31 drives the pressing assembly 32 to complete the pressing and shaping of the jig, the second driving module 41 drives the bearing plate 42 to move, the bearing plate 42 drives the detection sensor to move upwards, the detection sensor 43 reaches the workpiece detection point to detect, and the data detected by the detection sensor 43 can judge the pressing recovery condition of the jig detection point. Then, the control mechanism is used to control whether the first driving module 31 continues to drive the pressing assembly 32 to press the workpiece based on the detection result of the detection sensor 43. If all detection points of the jig are detected to be shaped to reach the standard, the first driving assembly drives the pressing assembly 32 to move upwards to move away from the jig, and the pressing and shaping of the jig is completed. If the jig is not completely shaped, that is, the jig has a detection point that does not reach the standard, the limiting driving piece 325 corresponding to the detection point drives the limiting column 324 to limit the pressing column 323, and then the first driving module 31 drives the pressing column 323 to press the pressing point again until the detection point reaches the standard. The pressing operation of the present application can be detected immediately after completion, and the shaping condition can be grasped in time, solving the problem of large error caused by visual detection, greatly improving the standardization and yield of jig shaping.
[0047] The above-described embodiments are only used to illustrate the technical solutions of the present application, but not limit the same. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some technical features. The modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A compression reshaping device, characterized by, The utility model relates to a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof.
2. A compression molding apparatus according to claim 1, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
3. A compression molding apparatus according to claim 2, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
4. A compression molding apparatus according to claim 3, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
5. A compression molding apparatus according to claim 3, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
6. A compression molding apparatus according to claim 2, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
7. A compression molding apparatus according to claim 6, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
8. The compression molding apparatus of claim 1, wherein The utility model discloses a press -shaping device and a press -shaping method thereof.
9. The compression molding apparatus of claim 1, wherein The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. The utility model discloses a press -shaping device and a press -shaping method thereof. 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