Electro-catalytic oxidation device with novel power supply and polar plate connection mode
By using copper busbars in the electrocatalytic oxidation device, the problems of loose connection and overheating between the power supply and the electrode plates are solved, achieving efficient and stable current delivery, extending the maintenance cycle, reducing the failure rate and energy consumption, and improving the stability and reliability of the system.
Patent Information
- Application Number
- CN202422912901.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing electrocatalytic oxidation devices, the connection between the power supply and the electrode plate has problems such as easy loosening, heat generation, high connection interface resistance, potential electrochemical corrosion and spark explosion. Moreover, traditional power supplies are difficult to meet the high efficiency and energy-saving requirements of modern wastewater treatment.
A new power supply and electrode plate connection method is adopted, using copper busbars to replace traditional wires. The copper busbars are designed with a 90° turn, the clamping force and number of connecting bolts are increased, and anti-reverse bolts and conductive paste are used. The material is selected from metal materials that are resistant to electrochemical corrosion, reducing connection points and enhancing connection stability and heat dissipation performance.
It significantly extends the maintenance cycle, reduces the failure rate and energy consumption, improves the stability and reliability of the system, reduces material and labor costs, and improves the current transmission capacity.
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Figure CN223722885U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an electrocatalytic oxidation device, more specifically, a novel electrocatalytic oxidation device with a power supply and electrode plate connection mode. TECHNICAL BACKGROUND
[0002] In the field of wastewater treatment, electrocatalytic oxidation technology stands out due to its high efficiency and environmental protection characteristics, which can significantly degrade organic matter, reduce total nitrogen content, and effectively break the coordination bond of heavy metal complex ions, achieving effective separation of complex heavy metals. Its importance is self-evident. Currently, the power supply selection for electrocatalytic oxidation technology is gradually shifting from traditional low-voltage power frequency power supply to more compact and efficient energy-saving high-frequency power supply. The reason is that the power frequency power supply is difficult to meet the needs of modern wastewater treatment due to its large size and limitations in output current and voltage. In the process of wastewater electrocatalytic oxidation treatment, wastewater is placed in an insulating container, and the anode plate and cathode plate, which do not contact each other, are connected to the anode and cathode of the power supply, respectively, forming an electronic circuit and triggering a chemical reaction. Traditionally, the power supply and electrode plate are connected by soft wires with copper noses at both ends. Although this connection method is convenient and easy to disassemble, it has problems such as easy omission of soldering after copper nose compression, loose connection leading to wire heating, and other issues. In addition, the connection interface resistance between different metal materials may also cause heating and virtual connection, and in severe cases, it may even cause electrochemical corrosion and spark flashover. To ensure long-term stable reaction effect, the power supply output current and voltage need to be gradually increased, and if the equipment is not maintained in time, it may lead to an increase in failure rate and waste of electrical energy.
[0003] Although the existing power supply and electrode plate connection method is relatively mature, it still has many of the above-mentioned deficiencies. In view of this, this paper proposes a connection method for the power supply and electrode plate in an electrocatalytic oxidation device. This device reduces the number of connection points in the circuit, increases the bite force and number of connection point bolts, and prevents corrosion and oxidation of the conductive carrier material, reducing electrical failure rate, saving energy, and making wastewater electrocatalytic oxidation treatment continuously reach the best state, extending the decay time period to the maximum, and prolonging the bolt fastening maintenance period between connection points. UTILITY MODEL CONTENT
[0004] To solve the above technical problems, the utility model provides a novel electrocatalytic oxidation device with a power supply and electrode plate connection mode, which adopts the following technical solutions:
[0005] The utility model relates to a new type of power supply and polar plate connection mode's electrocatalytic oxidation device, its characterized in being including electrocatalytic oxidation reaction groove, power supply, cathode plate, anode plate, cathode main copper row, anode main copper row, cathode turning copper row, anode turning copper row, cathode connection copper row, anode connection copper row, first connecting bolt and second connecting bolt, the power supply includes power supply anode, power supply cathode, the anode plate is connected to power supply anode by anode turning copper row, anode main copper row, anode connection copper row in proper order, the cathode plate is connected to power supply cathode by cathode turning copper row, cathode main copper row, cathode connection copper row in proper order, the top of electrocatalytic oxidation reaction groove is equipped with water inlet, water outlet.
[0006] Further, the cathode connection copper row connects the power supply cathode and the cathode main copper row, the cathode main copper row connects a plurality of cathode turning copper rows and cathode connection copper rows, the cathode turning copper row connects the cathode main copper row and the cathode plate; the anode connection copper row connects the power supply anode and the anode main copper row, the anode main copper row connects a plurality of anode turning copper rows and anode connection copper rows, and the anode turning copper row connects the anode main copper row and the anode plate.
[0007] Further, the first connecting bolt connects the anode main copper row and the anode turning copper row, and the first connecting bolt connects the cathode main copper row and the cathode turning copper row; the second connecting bolt connects the anode plate and the anode turning copper row, and the second connecting bolt connects the cathode plate and the cathode turning copper row; the first connecting bolt and the second connecting bolt are fastened by means of a retreat-preventing bolt, and the contact surface is coated with conductive paste; the first connecting bolt and the second connecting bolt are made of a metal material with high strength and resistance to electrochemical corrosion.
[0008] Further, the electrocatalytic oxidation reaction groove is made of PP or tetrafluoroethylene that has insulation properties.
[0009] Further, the cathode turning copper row and the anode turning copper row can both realize a 90° turning function of the connection surface, thereby reducing the fastening points of the copper rows.
[0010] Further, the electrocatalytic oxidation reaction groove is made of PP or tetrafluoroethylene that has insulation properties.
[0011] Further, the water inlet is located 100-150 mm below the top end of the electrocatalytic oxidation reaction groove, and the water outlet is located 150-200 mm below the top end of the electrocatalytic oxidation reaction groove.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] (1) The utility model provides an innovative power supply and copper bar connecting mode, this mode prolongs maintenance cycle significantly, reduces manpower cost investment, effectively reduces failure rate, and realizes the saving of electric energy.
[0014] (2) Compared with the cable, the copper bar has more excellent heat dissipation performance, can more effectively release the heat generated in the current transmission process. The large air contact area makes the cooling time greatly shorten.
[0015] (3) Under the same cross-sectional area, the cost of copper bar connection is more low compared with cable connection. In addition, the vertically arranged copper bar can improve about 1 / 3 in current transmission capacity, thereby significantly reducing the material cost investment.
[0016] (4) The cable connection needs additional copper nose compression, increases the connection point, which is not conducive to the smooth delivery of current. The copper bar connection has fewer connection points, and the connection adopts two or more bolts, and is equipped with a stop bolt, which not only reduces the loosening risk, but also prolongs the loosening period.
[0017] (5) The hard connection mode of copper bar effectively avoids the deformation and damage of the wire soft connection that may occur during disassembly, thereby ensuring the stability of the current-carrying capacity and avoiding the influence of the wound on the current-carrying effect.
[0018] (6) By adopting the turning copper bar, we realize 90° turning, avoid the increase of additional connection points, thereby reducing the potential failure point, improving the stability and reliability of the system. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic view of the device of the utility model, Figure 2 It is the anode plate structure schematic view of the utility model, Figure 3 It is the cathode plate structure schematic view of the utility model, Figure 4 Anode / cathode turning copper bar schematic view.
[0020] In which 1-power supply, 2-cathode connecting copper bar, 3-cathode main copper bar, 4-electrocatalytic oxidation reaction tank, 5-cathode turning copper bar, 6-cathode plate, 7-anode turning copper bar, 8-anode plate, 9-anode main copper bar, 10-anode connecting copper bar, 11-water outlet, 12-cathode main copper bar support plate, 13-water inlet, 14-power supply cathode, 15-power supply anode, 16-anode main copper bar support plate, 17-first connecting bolt, 18-second connecting bolt. DETAILED DESCRIPTION
[0021] The utility model will be further described and explained in combination with the drawings and specific embodiments.
[0022] AsFigure 1 、 Figure 2 、 Figure 3 and Figure 4 The utility model provides a novel power supply and polar plate connection mode's electrocatalytic oxidation device, and the reaction device includes power supply 1, cathode connects copper row 2, cathode main copper row 3, electrocatalytic oxidation reaction tank 4, cathode steering copper row 5, cathode plate 6, anode steering copper row 7, anode plate 8, anode main copper row 9, anode connects copper row 10, water outlet 11, cathode main copper row support plate 12, water inlet 13, power supply cathode 14, power supply anode 15, anode main copper row support plate 16, first connecting bolt 17, second connecting bolt 18.
[0023] The device includes electrocatalytic oxidation reaction tank 4, power supply 1, cathode plate 6, anode plate 8, cathode main copper row 3, anode main copper row 9, cathode steering copper row 5, anode steering copper row 7, cathode connects copper row 2, anode connects copper row 10, first connecting bolt 17 and second connecting bolt 18;The power supply 1 includes power supply anode 15, power supply cathode 14;The anode plate 8 is connected to the power supply anode 15 in proper order by anode steering copper row 7, anode main copper row 9, anode connects copper 10 row;The cathode plate 6 is connected to the power supply cathode 14 in proper order by cathode steering copper row 5, cathode main copper row 3, cathode connects copper row 2;The top of electrocatalytic oxidation reaction tank 4 is equipped with water inlet 13, water outlet 11.
[0024] The cathode connecting copper bar 2 connects the power supply cathode 14 and the cathode main copper bar 3, the cathode main copper bar 3 connects a plurality of cathode turning copper bars 5 and the cathode connecting copper bar 2, the cathode turning copper bar 5 connects the cathode main copper bar 3 and the cathode plate 6; the anode connecting copper bar 10 connects the power supply anode 15 and the anode main copper bar 9, the anode main copper bar 9 connects a plurality of anode turning copper bars 7 and the anode connecting copper bar 10, the anode turning copper bar 7 connects the anode main copper bar 9 and the anode plate 8; the first connecting bolt 17 connects the anode main copper bar 9 and the anode turning copper bar 7, and the first connecting bolt 17 connects the cathode main copper bar 3 and the cathode turning copper bar 5; the second connecting bolt 18 connects the anode plate 8 and the anode turning copper bar 7, and the second connecting bolt 18 connects the cathode plate 6 and the cathode turning copper bar 5; the first connecting bolt 17 and the second connecting bolt 18 are fastened by anti-backout bolts, and the contact surfaces are coated with conductive paste; the first connecting bolt 17 and the second connecting bolt 18 are made of metal materials with high strength and resistance to electrochemical corrosion; the material of the electro-catalytic oxidation reaction tank 4 is PP or tetrafluoro with insulation properties; the cathode turning copper bar 5 and the anode turning copper bar 7 can realize 90° turning function of the connecting surface, reducing the fastening points of the copper bar connection; a plurality of anode main copper bar support plates 16 and cathode main copper bar support plates 12 are arranged on both sides of the electro-catalytic oxidation reaction tank 4, which are made of materials with insulation properties and are fixedly connected with the electro-catalytic oxidation reaction tank 4; the water inlet 13 is located 100-150 mm below the top end of the electro-catalytic oxidation reaction tank 4; the water outlet 11 is located 150-200 mm below the top end of the electro-catalytic oxidation reaction tank 4.
[0025] The processing flow of the device is as follows: wastewater enters the electro-catalytic oxidation reaction tank 4 through the water inlet 13, the inside of the reaction tank is arranged with anode plates 8 and cathode plates 6 staggered at equal intervals, when the current value of the given power supply 1 is given, such as DC100A / cm 2 When the voltage output value is DC8-10V, the wastewater in the electro-catalytic oxidation reaction tank 4 will form an electronic circuit and trigger an electrochemical reaction, the wastewater forms an electro-catalytic oxidation reaction effect, effectively degrading the wastewater pollutants, and only clean energy electricity is consumed in the wastewater treatment process. With the advancement of dynamic water flow, the wastewater after degradation of pollutants is discharged through the water outlet 11. In the process of dynamically treating and degrading the pollutants in wastewater, the electro-catalytic oxidation reaction tank 4 has a mixing and stirring device, hydraulic stirring or aeration stirring, which effectively improves the electrochemical reaction rate.
[0026] The electro-catalytic oxidation technology is efficient and environmental protection in wastewater treatment, and can degrade organic matter, reduce nitrogen content and separate heavy metals. At present, the technology is converted from low-voltage power frequency power supply to energy-saving high-frequency power supply, because the power frequency power supply cannot meet the modern demand. In the electro-catalytic treatment of wastewater, the wastewater is placed in an insulating container, and an electronic circuit is formed through an anode plate and a cathode plate. Although the traditional connection mode is convenient, it is easy to loosen and heat, and there is a problem of connection interface resistance. The utility model improves the connection mode of the power supply and the plate, reduces the connection points, increases the biting force, and is subjected to corrosion treatment, so as to reduce the failure rate, save energy consumption, keep the electro-catalytic treatment of wastewater in the best state, and prolong the maintenance cycle.
[0027] Embodiment
[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0029] A new type of power supply and plate connection mode electro-catalytic oxidation device is trial-produced by adopting the above technical scheme, as shown in Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , the processing object is electroplating wastewater.
[0030] The device comprises an electro-catalytic oxidation reaction tank 4, a power supply 1, a cathode plate 6, an anode plate 8, a cathode main copper row 3, an anode main copper row 9, a cathode turning copper row 5, an anode turning copper row 7, a cathode connecting copper row 2, an anode connecting copper row 10, a first connecting bolt 17 and a second connecting bolt 18. The power supply 1 comprises a power supply anode 15 and a power supply cathode 14. The anode plate 8 is connected to the power supply anode 15 in sequence by the anode turning copper row 7, the anode main copper row 9 and the anode connecting copper row 10. The cathode plate 6 is connected to the power supply cathode 14 in sequence by the cathode turning copper row 5, the cathode main copper row 3 and the cathode connecting copper row 2. The top of the electro-catalytic oxidation reaction tank 4 is provided with a water inlet 13 and a water outlet 11.
[0031] The cathode connecting copper bar 2 connects the power supply cathode 14 and the cathode main copper bar 3, the cathode main copper bar 3 connects a plurality of cathode turning copper bars 5 and the cathode connecting copper bar 2, the cathode turning copper bar 5 connects the cathode main copper bar 3 and the cathode plate 6; the anode connecting copper bar 10 connects the power supply anode 15 and the anode main copper bar 9, the anode main copper bar 9 connects a plurality of anode turning copper bars 7 and the anode connecting copper bar 10, the anode turning copper bar 7 connects the anode main copper bar 9 and the anode plate 8; the first connecting bolt 17 connects the anode main copper bar 9 and the anode turning copper bar 7, and the first connecting bolt 17 connects the cathode main copper bar 3 and the cathode turning copper bar 5; the second connecting bolt 18 connects the anode plate 8 and the anode turning copper bar 7, and the second connecting bolt 18 connects the cathode plate 6 and the cathode turning copper bar 5; the first connecting bolt 17 and the second connecting bolt 18 are fastened by means of a stop bolt, and the contact surface is coated with conductive paste; the first connecting bolt 17 and the second connecting bolt 18 are made of a metal material with high strength and resistance to electrochemical corrosion; the material of the electro-catalytic oxidation reaction tank 4 is PP or tetrafluoro with insulation properties; the cathode turning copper bar 5 and the anode turning copper bar 7 can both realize a 90° turning function of the connecting surface, thereby reducing the fastening points of the copper bar connection; a plurality of anode main copper bar support plates 16 and cathode main copper bar support plates 12 are arranged on both sides of the electro-catalytic oxidation reaction tank 4, and the material thereof needs to have insulation properties and is fixedly connected with the electro-catalytic oxidation reaction tank 4; the water inlet 13 is located at a position 100-150 mm below the top end of the electro-catalytic oxidation reaction tank 4; and the water outlet 11 is located at a position 150-200 mm below the top end of the electro-catalytic oxidation reaction tank 4.
[0032] With the device, when the water inflow condition fluctuates slightly and can be ignored, the voltage rise amplitude is within 5% after three months of stable use, the current of each plate does not have an obvious downward trend, and the decrease is within 2%, and the heavy metal breaking rate of the effluent effect does not have an obvious attenuation trend; after six months of stable use, the heavy metal breaking rate of the effluent effect attenuates to 45-50%, the voltage rise amplitude is within 10%, and the current of each group decreases by about 5%. By changing the connection mode between the power supply and the plate, the maintenance period is prolonged, the operation labor input is reduced, the voltage rise trend under the constant current state is slowed down, and energy waste is saved.
[0033] The above-described embodiments are only used to illustrate one implementation of the present application, rather than limit it. It should be noted that: the ordinary skilled in the art can modify the technical solutions recorded in the above-described embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the present application. Based on the embodiments in the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the present application.
Claims
1. A novel electro-catalytic oxidation device with a power supply and a plate connection mode, characterized in that, The electric catalytic oxidation reaction tank comprises an electric catalytic oxidation reaction tank, a power supply, a cathode plate, an anode plate, a cathode main copper row, an anode main copper row, a cathode turning copper row, an anode turning copper row, a cathode connecting copper row, an anode connecting copper row, a first connecting bolt and a second connecting bolt.
2. The electro-catalytic oxidation device with a novel power supply and polar plate connection mode according to claim 1, characterized in that, The cathode connecting copper row is connected with the power supply cathode and the cathode main copper row, the cathode main copper row is connected with a plurality of cathode turning copper rows and cathode connecting copper rows, and the cathode turning copper row is connected with the cathode main copper row and the cathode plate.
3. The electro-catalytic oxidation device with a novel power supply and polar plate connection mode according to claim 1, characterized in that, The first connecting bolt is connected with the anode main copper row and the anode turning copper row, and the first connecting bolt is connected with the cathode main copper row and the cathode turning copper row; the second connecting bolt is connected with the anode plate and the anode turning copper row, and the second connecting bolt is connected with the cathode plate and the cathode turning copper row; the first connecting bolt and the second connecting bolt are fastened by retreat-stop bolts, and the contact surfaces are coated with conductive paste; the first connecting bolt and the second connecting bolt are made of metal materials with high strength and good resistance to electrochemical corrosion.
4. The electro-catalytic oxidation device with a novel power supply and polar plate connection mode according to claim 1, characterized in that, The electric catalytic oxidation reaction tank is made of PP or tetrafluoro with insulation characteristics.
5. The electro-catalytic oxidation device with a novel power supply and polar plate connection mode according to claim 1, characterized in that, The cathode turning copper row and the anode turning copper row can realize 90° turning of the connection surface, thereby reducing the fastening points of the copper row connection.
6. The electro-catalytic oxidation device with a novel power supply and polar plate connection mode according to claim 1, characterized in that, The electric catalytic oxidation reaction tank is provided with a plurality of anode main copper row support plates and cathode main copper row support plates on both sides, which are made of materials with insulation characteristics and are fixedly connected with the electric catalytic oxidation reaction tank.
7. The electro-catalytic oxidation device with a novel power supply and polar plate connection mode according to claim 1, characterized in that, The water inlet is located 100-150 mm below the top end of the electric catalytic oxidation reaction tank, and the water outlet is located 150-200 mm below the top end of the electric catalytic oxidation reaction tank.