On-line stuffing spreader for biscuit production line
By integrating a filling spreader into the biscuit production line, and utilizing a guide frame drive mechanism and guide channel, the problems of low production efficiency and poor spreading effect in the existing technology are solved, achieving efficient filling spreading and simplified cleaning.
Patent Information
- Application Number
- CN202520173983.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing filling spreaders need to be operated outside the biscuit production line, resulting in low production efficiency and poor spreading effect. They also easily cause filling to spill onto the biscuit conveyor belt, increasing the difficulty of cleaning.
A filling spreader for a biscuit production line was designed, including a frame, a biscuit conveyor belt, a filling spreading mechanism, a filling guide frame, and a guide frame drive mechanism. The filling guide frame is slidable by the guide frame drive mechanism to accurately spread the filling onto the biscuits, and the filling is prevented from falling onto the conveyor belt by the guide channel and the partition plate.
It achieves high efficiency and good spreading effect on the production line, avoids filling residue on the conveyor belt, improves production efficiency and simplifies cleaning work.
Smart Images
Figure CN223730625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of biscuit production lines, and in particular to an online filling spreader for biscuit production lines. Background Technology
[0002] Currently, filled cookies are produced on a cookie production line, then transferred to a filling spreader to spread the filling, before finally returning to the cookie production line for baking and cooling. However, existing filling spreaders have the following problems: 1. Existing filling spreaders spread the filling outside the cookie production line, resulting in low production efficiency. 2. Existing filling spreaders have poor spreading effect, often spilling filling onto the cookie conveyor belt, making subsequent cleaning of the conveyor belt very difficult. Therefore, the structure of existing online filling spreaders needs further improvement. Utility Model Content
[0003] The purpose of this invention is to provide an online filling spreader for a biscuit production line with high production efficiency and good filling effect.
[0004] The purpose of this utility model is achieved as follows:
[0005] An online filling spreader for a biscuit production line includes a frame, a biscuit conveyor belt, a filling spreading mechanism, a filling guide frame, and a guide frame drive mechanism. The biscuit conveyor belt is mounted on the frame, the filling spreading mechanism is mounted on the frame and located above the biscuit conveyor belt, the filling guide frame has multiple guide channels evenly distributed on it, the filling guide frame is horizontally mounted and slidably mounted on the frame, the filling guide frame is located between the filling spreading mechanism and the biscuit conveyor belt, and the guide frame drive mechanism is mounted on the frame and drives the filling guide frame to slide horizontally.
[0006] The present invention can be further improved in the following ways.
[0007] The guide frame drive mechanism includes a support frame, a motor, a sliding plate, a first pulley, a second pulley, and a belt. The support frame is mounted on the machine frame, the sliding plate is horizontally slidably mounted on the support frame, the first pulley and the second pulley are mounted one in front of the other on the support frame, the belt drives the first pulley and the second pulley, the motor is mounted on the support frame and drives the first pulley to rotate, the sliding plate is fixedly connected to the belt, and the filling guide frame is mounted on the machine frame.
[0008] The filling guide frame is detachably mounted on the sliding plate, making it easy to replace the filling guide frame.
[0009] The sliding plate is provided with a fixing groove, and the two ends of the filling guide frame are provided with fixing strips. The fixing strips are embedded downward into the fixing groove, which facilitates the disassembly and fixing of the filling guide frame.
[0010] The upper end of the guide channel is funnel-shaped, which helps the filling fall naturally into the guide channel.
[0011] The lower end of the guide channel extends vertically downwards, a structure that helps the filling fall accurately onto the top of the biscuit.
[0012] Handles are provided at both ends of the filling guide frame.
[0013] The top perimeter of the filling guide frame is provided with a trumpet-shaped raised edge, which can catch the filling and prevent it from falling outside the filling guide frame, thus preventing the filling from spilling onto the conveyor belt.
[0014] The frame is equipped with a roller encoder. The roller of the roller encoder abuts against the biscuit conveyor belt. The roller encoder is used to collect the speed of the biscuit conveyor belt. When the biscuit conveyor belt is running, it will drive the roller of the roller encoder to rotate, thereby collecting the speed of the biscuit conveyor belt.
[0015] The filling guide frame has multiple first transverse partitions along its length and multiple second transverse partitions along its width. The second transverse partitions intersect the first transverse partitions perpendicularly to form multiple guide channels. The tops of the first and second transverse partitions are ridge-shaped. Therefore, filling that falls onto the first and second transverse partitions will naturally fall into the guide channels without remaining on them. Thus, workers do not need to frequently clean the filling guide frame.
[0016] The beneficial effects of this utility model are as follows:
[0017] The filling spreader of this invention is installed on the biscuit production line and spreads the filling directly on the biscuit production line without transferring the biscuits. Moreover, this invention guides the filling to fall accurately onto the biscuits through a filling guide frame and a guide frame drive mechanism, so the filling will not fall onto the biscuit conveyor belt. Therefore, this invention has high production efficiency and good filling effect. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the online filling spreader in the biscuit production line of this utility model.
[0019] Figure 2 This is a structural schematic diagram of the online filling spreader of the biscuit production line of this utility model from another angle.
[0020] Figure 3 This is a schematic diagram of the structure of the online filling spreader of the biscuit production line of this utility model, with part of the box body omitted.
[0021] Figure 4This is a schematic diagram of the online filling spreader of the biscuit production line of this utility model, with part of the box body omitted, from another angle.
[0022] Figure 5 This is a structural diagram of the online filling spreader of the biscuit production line of this utility model, with part of the box body omitted, from a third angle.
[0023] Figure 6 This is an exploded view of the online filling spreader of the biscuit production line of this utility model, with part of the box body omitted.
[0024] Figure 7 This is a top view of the filling spreader in the biscuit production line of this utility model, with part of the housing omitted.
[0025] Figure 8 yes Figure 7 Sectional view at point AA ( Figure 8 The small arrows indicate the direction in which the filling moves. Figure 8 The small arrows in the text indicate the direction of movement of the filling guide.
[0026] Figure 9 This is a structural schematic diagram of the filling guide frame of this utility model.
[0027] Figure 10 This is a structural schematic diagram of the filling guide frame of this utility model from another angle.
[0028] Figure 11 This is a schematic diagram of the guide frame drive mechanism of this utility model.
[0029] Figure 12 This is a structural schematic diagram of the guide frame drive mechanism of this utility model from another angle. Detailed Implementation
[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0031] Example 1, as Figures 1 to 12As shown, an online filling spreader for a biscuit production line includes a controller, a frame 1, a biscuit conveyor belt 2, a filling spreading mechanism 3, a filling guide frame 4, and a guide frame drive mechanism 5. The biscuit conveyor belt 2 is movably mounted on the frame 1. The filling spreading mechanism 3 is mounted on the frame 1 and located above the biscuit conveyor belt 2. The filling guide frame 4 has multiple guide channels 41 evenly distributed on it. The filling guide frame 4 is horizontally positioned and slidably mounted on the frame 1, located between the filling spreading mechanism 3 and the biscuit conveyor belt 2. The guide frame drive mechanism 5 is mounted on the frame 1 and drives the filling guide frame 4 to slide horizontally. The filling spreading mechanism 3 of this invention is prior art. It includes a filling bin 31, a filling conveyor belt 32, and a feeding roller 33. The filling conveyor belt transports the filling from the filling bin 31. The feeding roller 33 rotates, thereby pushing the filling on the filling conveyor belt 32 downwards, causing the filling to fall down.
[0032] This is a more specific technical solution of the present invention.
[0033] The guide frame drive mechanism 5 includes a support frame 50, a motor 51, a sliding plate 52, a first pulley 53, a second pulley 55, and a belt 54. The support frame 50 is mounted on the machine frame 1. The sliding plate 52 is horizontally slidably mounted on the support frame 50. The first pulley 53 and the second pulley 55 are mounted one in front of the other on the support frame 50. The belt 54 drives the first pulley 53 and the second pulley 55. The motor 51 is mounted on the support frame 50 and drives the first pulley 53 to rotate. The sliding plate 52 is fixedly connected to the belt 54. The filling guide frame 4 is mounted on the machine frame 1.
[0034] The filling guide frame 4 is detachably mounted on the sliding plate 52.
[0035] The sliding plate 52 is provided with a fixing groove 56, and the two ends of the filling guide frame 4 are provided with fixing strips 43, which are embedded downward into the fixing groove 56.
[0036] The upper end of the guide channel 41 is flared.
[0037] The lower end of the guide channel 41 extends vertically downwards.
[0038] Handles 44 are provided at both ends of the filling guide frame 4.
[0039] The top periphery of the filling guide frame 4 is provided with a trumpet-shaped protruding edge 42.
[0040] The frame 1 is equipped with a roller encoder 6. The roller of the roller encoder 6 abuts against the biscuit conveyor belt 2. The roller encoder 6 is used to collect the speed of the biscuit conveyor belt 2 and send it to the controller. The controller then knows the speed and forward distance of the biscuit conveyor belt 2, thereby controlling the start, stop and return of the filling spreading mechanism 3, the guide frame and the guide frame drive mechanism.
[0041] The filling guide frame 4 is provided with multiple first transverse partitions 45 along its length direction and multiple second transverse partitions 46 along its width direction. The multiple second transverse partitions 46 intersect the multiple first transverse partitions 45 perpendicularly to form multiple guide channels. The tops of the first transverse partitions 45 and the second transverse partitions 46 are ridge-shaped.
[0042] The working principle of this utility model is as follows:
[0043] The worker first inputs the dimensions and stroke length of the guide frame into the controller. When this utility model starts working, the biscuit conveyor belt transports multiple sets of biscuits forward, including multiple rows of biscuits arranged in a front-to-back pattern. The filling spreading mechanism 3 is activated, and the filling conveyor belt transports the filling from the filling bin 31. The feeding roller 33 rotates, thereby pushing the filling on the filling conveyor belt 32 downwards. The filling falls down, and at the same time, the guide frame drive mechanism 5 is activated. The motor 51 drives the first pulley 53 to rotate forward, and the first pulley 53 rotates forward, driving the second pulley 52 to rotate forward. The two pulleys 55 and belt 54 rotate. The forward rotation of belt 54 drives the sliding plate 52 and filling guide frame 4 to slide forward. The speed of the filling guide frame 4 is the same as the speed of the biscuit conveyor belt 2, that is, the speed of the filling guide frame 4 is the same as that of the biscuit. After the filling is guided by the guide channel 41, it falls directly onto the top surface of the biscuit. Due to the guidance and obstruction of the filling guide frame 4, the filling will not fall onto the biscuit conveyor belt 2. There will be no filling residue on the filling guide frame 4 and the biscuit conveyor belt 2, thus ensuring that the filling falls evenly onto the top surface of the biscuit.
[0044] After the filling guide frame 4 finishes sprinkling the cookies, it moves forward to the end of its travel. Then, the controller stops the filling spreading mechanism 3 and controls the motor 51 to start reversing. The motor 51 drives the first pulley 53 to reverse, which in turn drives the second pulley 55 and belt 54 to rotate. The belt 54 in reverse drives the sliding plate 52 and the filling guide frame 4 to slide backward quickly, returning to their initial position, until the multiple guide channels 41 of the filling guide frame 4 are aligned with the next set of cookies. Then, the filling spreading mechanism 3 starts sprinkling again.
Claims
1. An online filling spreader for a biscuit production line, comprising a frame, a biscuit conveyor belt, and a filling spreading mechanism, wherein the biscuit conveyor belt is mounted on the frame, and the filling spreading mechanism is mounted on the frame and positioned above the biscuit conveyor belt, characterized in that... The filling guide frame is horizontally arranged and slidably arranged on the rack, and is located between the filling spreading mechanism and the biscuit conveying belt.
2. An in-line filling applicator for a biscuit production line as claimed in claim 1, characterised in that, The guide frame driving mechanism comprises a support frame, a motor, a sliding plate, a first pulley, a second pulley and a belt, the support frame is arranged on the rack, the sliding plate is horizontally slidably arranged on the support frame, the first pulley and the second pulley are arranged in front and back on the support frame, the belt is in transmission connection with the first pulley and the second pulley, the motor is arranged on the support frame and drives the first pulley to rotate, the sliding plate is fixedly connected with the belt, and the filling guide frame is arranged on the rack.
3. The in-line filling applicator for a biscuit line according to claim 1, characterized in that, The filling guide frame is detachably arranged on the sliding plate.
4. The in-line filling applicator for a biscuit line according to claim 2, characterized in that, The sliding plate is provided with a fixing groove, and the both ends of the filling guide frame are provided with fixing strips which are downwardly embedded into the fixing groove.
5. The in-line filling applicator for a cookie production line of claim 1 wherein, The upper end of the guide channel is in the shape of a horn mouth.
6. The in-line filling applicator for a cookie production line of claim 1 wherein, The lower end of the guide channel vertically extends downward.
7. The in-line filling applicator for a cookie production line of claim 1 wherein, The both ends of the filling guide frame are provided with handles.
8. The in-line filling applicator for a cookie production line of claim 1 wherein, The top periphery of the filling guide frame is provided with a horn-shaped convex edge.
9. The in-line filling applicator for a cookie production line of claim 1, wherein, A roller encoder is arranged on the rack, the roller of the roller encoder is in abutment with the biscuit conveying belt, and the roller encoder is used for collecting the speed of the biscuit conveying belt.
10. The in-line filling applicator for a cookie production line of claim 1, wherein, The filling guide frame is provided with a plurality of first transverse partition plates along the length direction thereof, the filling guide frame is provided with a plurality of second transverse partition plates along the width direction thereof, the plurality of second transverse partition plates are perpendicularly intersected with the plurality of first transverse partition plates to form a plurality of guide channels, and the top of the first transverse partition plate and the second transverse partition plate is in the shape of a ridge.