Testing device for composite electrode
By introducing a lifting unit and a drive unit into the composite electrode testing device, the automatic disassembly of the connector is achieved, solving the problem of cumbersome operation of the existing device, realizing an efficient testing process, and reducing the labor intensity of the staff.
Patent Information
- Application Number
- CN202520256716.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing composite electrode testing devices are cumbersome to operate, causing hand fatigue for staff and low testing efficiency.
A testing device was designed, comprising a base, a test bench, a controller, a display screen, and a disassembly component. The device achieves automatic disassembly and retrieval of the connector through a lifting unit and a drive unit, and utilizes the friction between the rubber ring and the connector to drive the connector to rotate, reducing manual operation steps.
It improved testing efficiency, reduced staff waiting time and hand fatigue, and enhanced the automation level of testing.
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Figure CN223742637U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to composite electrode production technical field, especially relate to a testing arrangement of composite electrode. BACKGROUND
[0002] The electrode that pH glass electrode and reference electrode are combined together is pH composite electrode. According to the difference of shell material, it is divided into two kinds of plastic shell and glass. Relative to two electrodes, the biggest advantage of composite electrode is convenient to use. The pH composite electrode is mainly composed of electrode bulb, glass support rod, internal reference electrode, internal reference solution, shell, external reference electrode, external reference solution, liquid connection boundary, electrode cap, electrode lead, socket and the like. In order to ensure the quality of composite electrode, composite electrode needs to be tested by testing device before leaving factory.
[0003] At present, most of the existing testing devices are provided with a plurality of test joints on the test box, and the staff twists the sockets of a plurality of composite electrodes on the test joints, then immerses the detection part of the composite electrode in the standard solution, and stands for a period of time, then the staff observes whether the value displayed on the display is correct to judge whether the composite electrode is qualified. However, when the staff tests the composite electrode, the step of twisting the socket of the composite electrode on the test joint and twisting it off the test joint needs to be repeated, so that the hands of the staff are easy to fatigue, and when testing, a period of time is needed to stand, so the staff needs to wait, which makes the testing efficiency low. UTILITY MODEL CONTENTS
[0004] In order to solve the above problems, the utility model provides a testing device for composite electrode.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a testing device for composite electrode, including base, the base one side is provided with controller and display screen, be provided with test table on the base, be provided with solution cup on the base both sides of test table, be provided with two groups of test joints on the test table, every group test joint two, be provided with two disassembly components on the test table respectively with two groups of test joints correspond, the disassembly component includes the lifting plate that is vertically slidably arranged on the test table, be provided with lifting unit on the test table and drive lifting plate lifting, the lifting plate is equipped with two openings at intervals, be provided with rotating pipe in the opening and vertically rotate, be provided with rubber ring in the rotating pipe, be provided with drive unit on the lifting plate and drive rotating pipe rotation.
[0006] By adopting the technical scheme, the base, the test table, the controller, the display screen and the dismounting assembly are arranged. During testing, a worker screws the sockets of two composite electrodes on one set of test connectors, and then immerses the detection parts of the composite electrodes in the standard solution in a solution cup. The worker screws the sockets of the other two composite electrodes on the other set of test connectors, and then immerses the detection parts in the standard solution in another solution cup. At this time, the test connectors of the first set receive data and transmit the data to the controller, and the data is displayed on the display screen, and the testing is completed. At this time, the worker starts the lifting unit and the driving unit. The lifting unit drives the lifting plate to ascend, and the driving unit drives the rotating pipe to rotate, thereby driving the rubber ring to rotate. After the rubber ring is ascended and is sleeved on the socket, the protrusions on the outer wall of the socket abut against the inner wall of the rubber ring, so that the rubber ring rotates to drive the socket to rotate. The lifting unit continuously drives the lifting plate to ascend, so that the socket is screwed off and separated from the test connector. The worker pulls the socket out of the rubber ring for subsequent processing. The lifting unit drives the lifting plate to reset, thereby removing the step of the worker screwing the socket off the test connector, and reducing the fatigue of the worker's hands. Then, the worker screws the socket of the composite electrode to be tested subsequently on the test connector. At this time, the other set of test connectors complete the testing and display the data on the display screen. The reciprocating and alternating operation enables one set of composite electrodes to be stationary during the testing process, and the worker to dismount and perform subsequent steps on the other set of composite electrodes, thereby reducing the waiting time of the worker and improving the testing efficiency.
[0007] Further, the inner diameter of the rubber ring is consistent with the outer diameter of the socket.
[0008] By adopting the technical scheme, the inner diameter of the rubber ring is consistent with the outer diameter of the socket, so as to ensure that the inner wall of the rubber ring has strong friction with the outer wall of the socket and the protrusions, and to ensure that the socket can be rotated.
[0009] Further, the top edge of the inner wall of the rubber ring is chamfered.
[0010] By adopting the technical scheme, the top edge of the inner wall of the rubber ring is chamfered, so as to facilitate the rubber ring to be sleeved on the socket.
[0011] Further, the outer wall of the rubber ring is provided with an annular groove, and a maintaining ring is arranged in the annular groove.
[0012] By adopting the technical scheme, the annular groove and the maintaining ring are arranged, the maintaining ring provides support for the rubber ring, reduces the deformation of the rubber ring, and ensures the stability of the abutment between the inner wall of the rubber ring and the outer wall of the socket and the protrusions.
[0013] Further, the driving unit comprises a driven pulley fixedly sleeved on the rotating pipe, a driving motor is vertically arranged on the lifting plate, an output shaft of the driving motor penetrates the lifting plate upward and is provided with a driving pulley, and the driving pulley is connected to the two driven pulleys through a transmission belt.
[0014] By adopting the technical scheme, the driven pulleys, the driving motor and the driving pulley are arranged, the driving motor drives the driving pulley to rotate, the driving pulley is connected with the two driven pulleys through the transmission belt, and the driven pulleys rotate to drive the rotating pipe to rotate.
[0015] Further, the test bench is vertically provided with a sliding hole, a sliding rod is slidably arranged in the sliding hole, and the top of the sliding rod is connected with the bottom of the lifting plate.
[0016] By adopting the technical scheme, the sliding hole and the sliding rod are arranged to ensure the stability of the lifting plate in lifting.
[0017] Further, a mounting groove is formed in the middle of the test bench, the lifting unit comprises a fixing plate arranged on the top of the groove wall of the mounting groove, a threaded rod is rotatably arranged between the fixing plate and the groove bottom of the mounting groove, two vertical plates are arranged at the mounting groove opening at the bottom of the lifting plate, a connecting block is commonly arranged at the bottom of the two vertical plates, the connecting block is screw-connected with the threaded rod through a threaded hole, a rotating lifting motor is vertically arranged at the bottom of the test bench, and the output shaft of the lifting motor is connected with the end of the threaded rod through the test bench bottom.
[0018] By adopting the technical scheme, the mounting groove, the fixing plate, the threaded rod, the vertical plate, the connecting block and the lifting motor are arranged, the lifting motor drives the threaded rod to rotate, the connecting block is lifted and drives the vertical plate and the lifting plate to lift due to the screw connection of the connecting block with the threaded rod through the threaded hole.
[0019] In summary, this utility model has the following beneficial effects: it includes a base, a test platform, a controller, a display screen, and a detachable assembly. During testing, the operator screws the connectors of the two composite electrodes onto one set of test connectors, and then immerses the detection portion of the composite electrodes in a standard solution in a solution cup. The other two composite electrodes are then screwed onto another set of test connectors, and the detection portion is immersed in another standard solution in a solution cup. At this point, the first set of test connectors receives data and transmits it to the controller, which displays it on the display screen, completing the test. The operator then activates the lifting unit and drive unit. The lifting unit drives the lifting plate to rise, while the drive unit drives the rotating tube to rotate, causing the rubber ring to rotate. After the rubber ring rises and fits onto the connector, several protrusions on the outer wall of the connector abut against the inner wall of the rubber ring, causing the rubber ring to rotate and the connector to rotate. The lifting unit continues to drive the lifting plate to rise, causing the connector to be unscrewed and separated from the test connector. The operator pulls the connector out of the rubber ring for further processing. The lifting unit then drives the lifting plate to reset, eliminating the step of unscrewing the connector from the test connector and reducing operator hand fatigue. Then, the connector of the composite electrode to be tested is screwed onto this set of test connectors. At this time, another set of test connectors completes the test and displays the data on the display screen. This alternating operation allows the staff to disassemble and install the other set of composite electrodes and perform subsequent steps while one set of composite electrodes is being tested, reducing the staff's waiting time and improving the testing efficiency. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0021] Figure 2 This is a schematic diagram of the test bench and disassembled components according to an embodiment of this utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the test bench according to an embodiment of the present invention;
[0023] Figure 4 This is a schematic diagram of the lifting plate and drive unit in an embodiment of this utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the rotating tube, rubber ring, and driven pulley in an embodiment of this utility model;
[0025] Figure 6 This is a schematic diagram of the structure of the rubber ring in an embodiment of this utility model.
[0026] In the diagram: 10. Base; 11. Controller; 12. Display screen; 13. Solution cup; 20. Test platform; 21. Test connector; 22. Sliding hole; 23. Sliding rod; 24. Mounting slot; 30. Removable component; 31. Lifting plate; 32. Rotating tube; 33. Rubber ring; 34. Chamfer; 35. Annular groove; 36. Holding ring; 40. Lifting unit; 41. Fixing plate; 42. Threaded rod; 43. Vertical plate; 44. Connecting block; 45. Lifting motor; 50. Drive unit; 51. Driven pulley; 52. Drive motor; 53. Driving pulley; 54. Transmission belt. Detailed Implementation
[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0028] like Figures 1-6 As shown in the illustration, this application discloses a testing device for a composite electrode, including a base 10, a test platform 20, and disassembly components 30. A controller 11 and a display screen 12 are disposed on one side of the base 10. The test platform 20 is mounted on the base 10, and solution cups 13 are disposed on both sides of the test platform 20, for storing standard solutions. Two sets of test connectors 21 are provided on the test platform 20, with two connectors in each set. Two disassembly components 30 are provided on the test platform 20, each corresponding to one of the two sets of test connectors 21. During testing, the operator screws the connectors of the two composite electrodes onto one set of test connectors 21, and then immerses the detection portion of the composite electrode in the standard solution in the solution cup 13. Next, screw the connectors of the other two composite electrodes onto another set of test connectors 21. Then, immerse the test section in the standard solution in another solution cup 13. At this time, the first set of test connectors 21 receives data and transmits it to the controller 11, which is then displayed on the display screen 12, completing the test. The operator then activates the disassembly component 30 to disconnect the connector. Subsequently, screw the connectors of the next composite electrode to be tested onto this set of test connectors 21. At this time, the other set of test connectors 21 completes the test and displays the data on the display screen 12. This alternating operation allows the operator to disassemble and assemble the other set of composite electrodes and perform subsequent steps while one set of composite electrodes is being tested, reducing waiting time and improving testing efficiency. The controller 11 has two buttons, which control the two disassembly components 30 respectively.
[0029] Specifically, the disassembled component 30 includes a lifting plate 31, a lifting unit 40, and a drive unit 50. The lifting plate 31 is vertically slidably mounted on the test bench 20. The test bench 20 has a vertically opening sliding hole 22, and a sliding rod 23 is slidably mounted inside the sliding hole 22. The top of the sliding rod 23 is connected to the bottom of the lifting plate 31 to ensure the stability of the lifting plate 31 during lifting. The lifting unit 40 is mounted on the test bench 20 and is used to drive the lifting plate 31 to lift. The lifting plate 31 has two openings spaced apart, corresponding to the test connector 21. A rotating tube 32 is vertically rotatably mounted inside the opening, and a rubber ring 33 is installed inside the rotating tube 32. The lifting plate 31 is equipped with a drive unit 50 that drives the rotating tube 32 to rotate. The lifting unit 40 drives the lifting plate 31 to rise, while the driving unit 50 drives the rotating tube 32 to rotate, causing the rubber ring 33 to rotate. After the rubber ring 33 rises and fits onto the socket, several protrusions on the outer wall of the socket abut against the inner wall of the rubber ring 33, causing the rubber ring 33 to rotate and drive the socket to rotate. The lifting unit 40 continues to drive the lifting plate 31 to rise, causing the socket to be unscrewed and separated from the test connector 21. The operator pulls the socket out of the rubber ring 33 for subsequent processing, eliminating the step of unscrewing the socket from the test connector 21 and reducing operator hand fatigue. The inner diameter of the rubber ring 33 is the same as the outer diameter of the socket, ensuring strong friction between the inner wall of the rubber ring 33 and the outer wall of the socket and the protrusions, ensuring that the plug can rotate. The top edge of the inner wall of the rubber ring 33 has a chamfer 34 to facilitate the fitting of the rubber ring 33 onto the socket. The outer wall of the rubber ring 33 has an annular groove 35, and a retaining ring 36 is provided in the annular groove 35. The retaining ring 36 provides support for the rubber ring 33, reduces the deformation of the rubber ring 33, and ensures the stability of the contact between the inner wall of the rubber ring 33 and the outer wall of the socket and the protrusion.
[0030] In its configuration, the drive unit 50 includes a driven pulley 51 fixedly sleeved on the rotating tube 32. A drive motor 52 is vertically mounted on the lifting plate 31. The output axis of the drive motor 52 passes upward through the lifting plate 31 and has a drive pulley 53 mounted thereon. The drive pulley 53 is connected to the two driven pulleys 51 via a transmission belt 54. The drive motor 52 drives the drive pulley 53 to rotate. Since the drive pulley 53 is connected to the two driven pulleys 51 via the transmission belt 54, the rotation of the driven pulleys causes the rotating tube 32 to rotate. A tensioning wheel can be rotatably mounted on the lifting plate 31 to ensure the stability of the transmission belt 54.
[0031] In the specific setup, the test bench 20 has a mounting slot 24 in the middle. The lifting unit 40 includes a fixed plate 41 set at the top of the mounting slot 24 wall. A threaded rod 42 is rotatably connected between the fixed plate 41 and the bottom of the mounting slot 24. The upper end of the threaded rod 42 is rotatably connected to the fixed plate 41, and the lower end is rotatably connected to the bottom of the mounting slot 24. Two upright plates 43 are spaced apart at the bottom of the lifting plate 31 at the opening of the mounting slot 24. A connecting block 44 is provided at the bottom of the two upright plates 43. The connecting block 44 is screwed to the threaded rod 42 through a threaded hole, so that when the threaded rod 42 rotates, it can drive the connecting block 44 to rise and fall, thereby driving the upright plates 43 and the lifting plate 31 to rise and fall. A rotating lifting motor 45 is vertically installed at the bottom of the test bench 20. The output shaft of the lifting motor 45 passes upward through the bottom of the test bench 20 and is connected to the end of the threaded rod 42. The lifting motor 45 drives the threaded rod 42 to rotate.
[0032] The working principle of the test device for a composite electrode in this embodiment is as follows: During the test, the operator screws the two composite electrode sockets onto one of the test connectors 21, and then immerses the detection part of the composite electrode in the standard solution in the solution cup 13. Next, screw the sockets of the other two composite electrodes onto another set of test connectors 21. Then, immerse the test part in the standard solution in another solution cup 13. At this time, the test connectors 21 of the first set receive data and transmit it to the controller 11, which is then displayed on the display screen 12, completing the test. The operator presses the button to start the drive motor 52 and the lifting motor 45 corresponding to this set of test connectors 21. The lifting motor 45 drives the threaded rod 42 to rotate, causing the connecting block 44, the upright plate 43, and the lifting plate 31 to rise. The drive motor 52 drives the active pulley 53 to rotate, causing the rotating tube 32 and the rubber ring 33 to rotate. After the rubber ring 33 rises and is fitted onto the socket, several protrusions on the outer wall of the socket abut against the inner wall of the rubber ring 33, causing the rubber ring 33 to rotate and drive the socket to rotate. The lifting motor 45 continues to drive the lifting plate 31 to rise, causing the socket to be unscrewed and separated from the test connector 21. The operator pulls the socket out of the rubber ring 33 for subsequent processing. The lifting motor 45 drives the lifting plate 31 to reset. Then, the connector of the composite electrode to be tested is screwed onto this set of test connectors 21. At this time, the other set of test connectors 21 completes the test and displays the data on the display screen 12. This alternating operation allows the staff to disassemble and install the other set of composite electrodes and perform subsequent steps while one set of composite electrodes is being tested, reducing the staff's waiting time and improving the testing efficiency.
[0033] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A test device for a composite electrode, characterized by: The utility model provides a kind of test device for testing the quality of water, including base (10), the base (10) one side is provided with controller (11) and display screen (12), test platform (20) is provided on the base (10), solution cup (13) is provided on the base (10) and is located the both sides of test platform (20), two groups of test connectors (21) are provided on the test platform (20), every group test connector (21) two, two disassembly components (30) are provided on the test platform (20) and correspond with two groups of test connectors (21) respectively, the disassembly component (30) includes lifting plate (31) vertically slidingly arranged on test platform (20), lifting unit (40) is provided on the test platform (20) and drives lifting plate (31) to lift, two openings are provided at intervals on the lifting plate (31), rotating tube (32) is vertically rotatably arranged in the opening, rubber ring (33) is provided in the rotating tube (32), driving unit (50) is provided on the lifting plate (31) and drives rotating tube (32) to rotate.
2. The test device for a composite electrode according to claim 1, characterized by: The inner diameter of the rubber ring (33) is consistent with the outer diameter of the socket.
3. A test device for a composite electrode according to claim 2, characterized in that: The rubber ring (33) has a chamfer (34) on the top edge of the inner wall.
4. A test device for a composite electrode according to claim 3, characterized in that: The rubber ring (33) has an annular groove (35) on the outer wall, and a retaining ring (36) is arranged in the annular groove (35).
5. The test device for a composite electrode of claim 1, wherein: The driving unit (50) includes a driven pulley (51) fixedly sleeved on the rotating tube (32), a driving motor (52) vertically arranged on the lifting plate (31), an output shaft of the driving motor (52) upwardly penetrating the lifting plate (31) and provided with a driving pulley (53), and the driving pulley (53) is connected with the two driven pulleys (51) through a transmission belt (54).
6. The test device of claim 1, wherein: The test platform (20) is vertically provided with a sliding hole (22), and a sliding rod (23) is slidingly arranged in the sliding hole (22).
7. The test device of claim 1, wherein: The test platform (20) is provided with a mounting groove (24) in the middle, the lifting unit (40) includes a fixed plate (41) arranged on the top of the groove wall of the mounting groove (24), a threaded rod (42) rotatably arranged between the fixed plate (41) and the groove bottom of the mounting groove (24), two vertical plates (43) are arranged at intervals on the bottom of the lifting plate (31) at the groove opening of the mounting groove (24), and a connecting block (44) is arranged at the bottom of the two vertical plates (43). The test platform (20) is vertically provided with a rotating lifting motor (45) at the bottom, and an output shaft of the lifting motor (45) upwardly penetrates the bottom of the test platform (20) and is connected with the end of the threaded rod (42).