Intelligent corrugated board production line waste recycling device

By combining primary and secondary crushing mechanisms with a dust collection system, the problems of low crushing efficiency and dust pollution in corrugated cardboard recycling devices are solved, achieving intelligent start-stop and energy-saving and environmentally friendly corrugated cardboard recycling.

CN223747655UActive Publication Date: 2026-01-02JIANGSU SHENGTAI GRP CO
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Patent Information

Application Number
CN202423260170.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-02
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing corrugated cardboard recycling equipment has low and incomplete crushing efficiency, serious dust pollution, and motors that cannot start and stop intelligently, resulting in wasted energy and shortened equipment lifespan.

Method used

It adopts a combination of primary and secondary crushing mechanisms, is equipped with a dust collection system and photoelectric sensors, and achieves intelligent start and stop through a PLC controller. It utilizes multiple crushing methods to improve efficiency and reduce dust pollution.

Benefits of technology

It improves crushing efficiency, reduces dust pollution, enables intelligent start-up and shutdown based on production needs, saves energy and protects the environment, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent corrugated board production line waste recycling device which comprises a bottom column, a support is fixedly installed at the upper end of the bottom column, a coarse crushing box is fixedly installed on the inner side of the support, a first-stage crushing mechanism is arranged in the coarse crushing box, a fine crushing box is fixedly installed at the lower end of the coarse crushing box, and a second-stage crushing mechanism is arranged in the fine crushing box. And a secondary crushing mechanism is arranged in the fine crushing box. According to the intelligent corrugated board production line waste recycling device, through the arrangement of a photoelectric sensor, the feeding port can be monitored, when it is monitored that paperboards pass through, the PLC is fed back to start a first driving motor, a second driving motor and a draught fan to conduct smashing and dust collection, and when the paperboards pass through within a period of time, the paperboards are fed back to the PLC to conduct smashing and dust collection. And the PLC is fed back to close the driving motor I, the driving motor II and the fan, so that intelligent starting and stopping according to actual production requirements are realized, the motors and the fan are prevented from continuously working in neutral time such as feeding, meaningless consumption of electric energy is avoided, and more energy-saving and environment-friendly effects are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to corrugated paper waste recovery related technical field, concretely is a kind of intelligent corrugated board production line waste recycling device. BACKGROUND

[0002] Corrugated board is a multilayer adhesive body, it is formed by at least one wave-shaped core paper interlayer and one paperboard, it has very high mechanical strength, can resist collision and tumble in the carrying process, the actual performance of corrugated board depends on the characteristics of core paper and paperboard and the structure of carton itself, waste is generated when corrugated board is produced, if these waste is discarded directly, it is undoubtedly a kind of resource waste behavior, not conducive to green environmental protection, so recycling corrugated board waste is imminent.

[0003] The existing recycling device, the crushing part often only uses primary crushing structure, the crushing efficiency is low and the crushing is not thorough, and dust is easily generated during crushing, polluting the working environment, meanwhile, the motor is always in running state during working process, cannot realize intelligent start-stop according to actual production demand, which not only leads to excessive consumption of electric energy, increases the operation cost of enterprise, but also reduces the service life of equipment, therefore, an intelligent corrugated board production line waste recycling device needs to be proposed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an intelligent corrugated board production line waste recycling device to solve the problems in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: an intelligent corrugated board production line waste recycling device, including bottom column, the upper end of the bottom column is fixedly installed with support, the inner side of the support is fixedly installed with rough crushing box, the inside of the rough crushing box is provided with primary crushing mechanism, the lower end of the rough crushing box is fixedly installed with fine crushing box, the inside of the fine crushing box is provided with secondary crushing mechanism, the outer side of the fine crushing box is fixedly connected with support plate, the lower end of the fine crushing box is fixedly connected with discharge gate, the upper end of the rough crushing box is fixedly connected with feeding port, the upper end of the feeding port is fixedly installed with stand, the upper end of the feeding port is fixedly installed with baffle, the upper end of the baffle is fixedly installed with top plate, the upper end of the top plate is fixedly installed with dust absorption cover, the upper end of the dust absorption cover is fixedly installed with dust absorption pipe, the end, away from dust absorption cover of dust absorption pipe, is fixedly installed with fan, the lower end of the fan is fixedly installed with dust collection box, the front side of the top plate is fixedly installed with photoelectric sensor, the lower end of the top plate is provided with dust curtain piece, the front side of the rough crushing box is fixedly installed with control switch, the upper end of the support is fixedly installed with PLC controller.

[0006] The primary crushing mechanism includes a driving motor one, a rough crushing roller one, a gear one, a gear two, a rough crushing roller two and a gear cover one, the rough crushing roller one is fixedly installed at the right side of the driving motor one, the gear one is fixedly installed at the outside of the rough crushing roller one, the gear two is meshedly connected at the rear side of the gear one, the rough crushing roller two is fixedly installed at the inside of the gear two, and the gear cover one is arranged at the outside of the gear one.

[0007] Preferably, the secondary crushing mechanism includes a driving motor two, a fine crushing roller one, a gear three, a gear four, a fine crushing roller two and a gear cover two, the fine crushing roller one is fixedly installed at the right side of the driving motor two, the gear three is fixedly installed at the outside of the fine crushing roller one, the gear four is meshedly connected at the rear side of the gear three, the fine crushing roller two is fixedly installed at the inside of the gear four, and the gear cover two is arranged at the outside of the gear three.

[0008] Preferably, the rough crushing box and the fine crushing box are internally communicated, and the stand and the baffle are located between the feeding port and the top plate.

[0009] Preferably, the driving motor one is fixedly installed at the upper end of the support, and the gear cover one is fixedly installed at the left side of the rough crushing box.

[0010] Preferably, the driving motor two is fixedly installed at the upper end of the support plate, and the gear cover two is fixedly installed at the left side of the fine crushing box.

[0011] Preferably, the dust suction pipe is connected between the dust suction cover and the fan, and the dust isolation curtain piece is made of PVC material.

[0012] Preferably, the driving motor one, the driving motor two, the photoelectric sensor, the control switch and the fan are electrically connected with the PLC controller.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1.The intelligent corrugated board manufacturing line waste recycling device, through the setting of the primary crushing mechanism and the secondary crushing mechanism, the primary crushing mechanism can first perform a rough crushing link on the paperboard, which is suitable for crushing large paperboard into small pieces first, reduces the processing difficulty and time of subsequent fine crushing, improves the crushing efficiency as a whole, and then the secondary crushing mechanism can further crush the small paperboard, the crushing is more uniform, the combined crushing of multiple crushing modes can improve the crushing effect and efficiency, and is beneficial to the recycling of waste.

[0015] 2. The intelligent corrugated board manufacturing line waste recycling device, through the cooperation of the dust hood, the dust suction pipe, the fan and the dust collecting box, can perform dust suction treatment on the dust generated during crushing, reduces dust pollution of the working environment, protects the health of workers, is more environmentally friendly, through the setting of the photoelectric sensor, the feeding port can be monitored, when paperboard is monitored to pass, the feedback PLC controller starts the driving motor one, the driving motor two and the fan to crush and suck dust, when paperboard passes within a period of time, the feedback PLC controller closes the driving motor one, the driving motor two and the fan, realizes intelligent start and stop according to actual production requirements, avoids continuous work of the motor and the fan in the idle time of feeding, avoids unnecessary consumption of electric energy, is more energy-saving and green. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a first overall structure schematic view of the utility model;

[0017] Figure 2 It is a second overall structure schematic view of the utility model;

[0018] Figure 3 It is a third overall structure schematic view of the utility model;

[0019] Figure 4 It is a front view structure schematic view of the utility model;

[0020] Figure 5 It is a cross section structure schematic view of the utility model;

[0021] Figure 6 It is a first crushing mechanism and second crushing mechanism split structure schematic view of the utility model.

[0022] Wherein: 1, bottom column;2, support;3, rough crushing box;4, first crushing mechanism;401, driving motor one;402, rough crushing roller one;403, gear one;404, gear two;405, rough crushing roller two;406, gear cover one;5, fine crushing box;6, second crushing mechanism;601, driving motor two;602, fine crushing roller one;603, gear three;604, gear four;605, fine crushing roller two;606, gear cover two;7, support plate;8, discharge port;9, feeding port;10, stand column;11, baffle;12, top plate;13, dust hood;14, dust suction pipe;15, fan;16, dust collecting box;17, photoelectric sensor;18, dust curtain piece;19, control switch;20, PLC controller. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Please refer to Figures 1-6 The utility model provides technical scheme: a kind of intelligent corrugated board production line waste recycling device, including bottom column 1, the upper end of bottom column 1 is fixedly installed with support 2, the inner side of support 2 is fixedly installed with coarse crushing box 3, the inside of coarse crushing box 3 is provided with primary crushing mechanism 4, the lower end of coarse crushing box 3 is fixedly installed with fine crushing box 5, the inside of fine crushing box 5 is provided with secondary crushing mechanism 6, the outer side of fine crushing box 5 is fixedly connected with support plate 7, the lower end of fine crushing box 5 is fixedly connected with discharge gate 8, the upper end of coarse crushing box 3 is fixedly connected with feeding port 9, the upper end of feeding port 9 is fixedly installed with stand 10, the upper end of feeding port 9 is fixedly installed with baffle 11, the upper end of baffle 11 is fixedly installed with top plate 12, the upper end of top plate 12 is fixedly installed with dust cover 13, the upper end of dust cover 13 is fixedly installed with dust extraction pipe 14, the end of dust extraction pipe 14 away from dust cover 13 is fixedly installed with fan 15, the lower end of fan 15 is fixedly installed with dust collection box 16, the front side of top plate 12 is fixedly installed with photoelectric sensor 17, the lower end of top plate 12 is provided with dust curtain piece 18, the front side of coarse crushing box 3 is fixedly installed with control switch 19, the upper end of support 2 is fixedly installed with PLC controller 20, primary crushing mechanism 4 includes drive motor one 401, coarse crushing roller one 402, gear one 403, gear two 404, coarse crushing roller two 405 and gear cover one 406, the right side of drive motor one 401 is fixedly installed with coarse crushing roller one 402, the outer side of coarse crushing roller one 402 is fixedly installed with gear one 403, the rear side of gear one 403 is hingedly connected with gear two 404, the inner side of gear two 404 is fixedly installed with coarse crushing roller two 405, the outer side of gear one 403 is provided with gear cover one 406, primary crushing mechanism 4 can first carry out coarse crushing link to paperboard, it is suitable to first break into small pieces to large piece paperboard, reduce subsequent fine crushing processing difficulty and time, improve the crushing efficiency as a whole.

[0025] Please refer to Figures 2-6The secondary crushing mechanism 6 comprises a driving motor two 601, a fine crushing roller one 602, a gear three 603, a gear four 604, a fine crushing roller two 605 and a gear cover two 606. The fine crushing roller one 602 is fixedly installed at the right side of the driving motor two 601. The gear three 603 is fixedly installed at the outer side of the fine crushing roller one 602. The gear four 604 is meshedly connected to the rear side of the gear three 603. The fine crushing roller two 605 is fixedly installed at the inner side of the gear four 604. The gear cover two 606 is arranged at the outer side of the gear three 603. The secondary crushing mechanism 6 can further crush the small pieces of paperboard, and the crushing is more uniform. The combined crushing by using various crushing modes can improve the crushing effect and efficiency, and is beneficial to the recycling of waste materials. The coarse crushing box 3 and the fine crushing box 5 are in communication. The stand column 10 and the baffle 11 are located between the feeding port 9 and the top plate 12. The driving motor one 401 is fixedly installed at the upper end of the support 2. The gear cover one 406 is fixedly installed at the left side of the coarse crushing box 3. The driving motor two 601 is fixedly installed at the upper end of the support plate 7. The gear cover two 606 is fixedly installed at the left side of the fine crushing box 5. The gear cover two 606 can protect the gear. The dust suction pipe 14 is connected between the dust suction cover 13 and the fan 15. The dust isolation curtain piece 18 is made of PVC material, can perform dust suction treatment on the dust generated during crushing, reduces dust pollution of the working environment, protects the health of workers, is more environmentally friendly, and is more environmentally friendly. The driving motor one 401, the driving motor two 601, the photoelectric sensor 17, the control switch 19 and the fan 15 are electrically connected with the PLC controller 20. Through the setting of the photoelectric sensor 17, the feeding port 9 can be monitored, intelligent start and stop can be realized according to actual production needs, the motor and the fan can be prevented from continuously working in the idle time such as feeding, and unnecessary consumption of electric energy can be avoided.

[0026] Working principle: through the setting of the first crushing mechanism 4 and the second crushing mechanism 6, the driving motor one 401 of the first crushing mechanism 4 can drive the coarse crushing roller one 402 and the gear one 403 to rotate and make the gear two 404 and the coarse crushing roller two 405 rotate, so that the paperboard can be first coarsely crushed, and the paperboard can be first crushed into small pieces, so that the processing difficulty and time of subsequent fine crushing are reduced, the crushing efficiency is improved as a whole, then the driving motor two 601 of the second crushing mechanism 6 can drive the fine crushing roller one 602 and the gear three 603 to rotate and make the gear four 604 and the fine crushing roller two 605 rotate, so that the small pieces of paperboard are further crushed, the crushing is more uniform, the combined crushing of the multiple crushing modes can improve the crushing effect and efficiency, and is beneficial to the recycling of waste materials, through the cooperation of the dust absorption cover 13, the dust absorption pipe 14, the fan 15 and the dust collection box 16, the dust generated during crushing can be treated by dust absorption, the dust pollution of the working environment is reduced, the health of the workers is protected, it is more environmentally friendly, through the setting of the photoelectric sensor 17, the feeding port 9 can be monitored, when the paperboard is monitored to pass, the PLC controller 20 is fed back to start the driving motor one 401, the driving motor two 601 and the fan 15 to crush and absorb dust, when the paperboard passes in a period of time, the PLC controller 20 is fed back to close the driving motor one 401, the driving motor two 601 and the fan 15, the intelligent start-stop according to the actual production demand is realized, the motor and the fan are prevented from continuously working in the idle time of feeding, unnecessary power consumption is avoided, and it is more energy-saving and green.

[0027] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here, and the contents not described in detail in the description belong to the prior art known to the person skilled in the art.

[0028] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the utility model, various modifications of the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A kind of intelligent corrugated board line waste recycling device, including bottom column (1), it is characterized in that: The upper end of the bottom column (1) is fixedly installed with a support (2), the inner side of the support (2) is fixedly installed with a coarse crushing box (3), the inside of the coarse crushing box (3) is provided with a first-stage crushing mechanism (4), the lower end of the coarse crushing box (3) is fixedly installed with a fine crushing box (5), the inside of the fine crushing box (5) is provided with a second-stage crushing mechanism (6), the outer side of the fine crushing box (5) is fixedly connected with a support plate (7), the lower end of the fine crushing box (5) is fixedly connected with a discharge port (8), the upper end of the coarse crushing box (3) is fixedly connected with a feeding port (9), the upper end of the feeding port (9) is fixedly installed with a vertical column (10), the upper end of the feeding port (9) is fixedly installed with a baffle (11), the upper end of the baffle (11) is fixedly installed with a top plate (12), the upper end of the top plate (12) is fixedly installed with a dust suction cover (13), the upper end of the dust suction cover (13) is fixedly installed with a dust suction pipe (14), the end, away from the dust suction cover (13), of the dust suction pipe (14) is fixedly installed with a fan (15), the lower end of the fan (15) is fixedly installed with a dust collection box (16), the front side of the top plate (12) is fixedly installed with a photoelectric sensor (17), the lower end of the top plate (12) is provided with a dust isolation curtain (18), the front side of the coarse crushing box (3) is fixedly installed with a control switch (19), the upper end of the support (2) is fixedly installed with a PLC controller (20). The first-stage crushing mechanism (4) comprises a driving motor one (401), a coarse crushing roller one (402), a gear one (403), a gear two (404), a coarse crushing roller two (405) and a gear cover one (406), the right side of the driving motor one (401) is fixedly installed with the coarse crushing roller one (402), the outer side of the coarse crushing roller one (402) is fixedly installed with the gear one (403), the rear side of the gear one (403) is meshedly connected with the gear two (404), the inner side of the gear two (404) is fixedly installed with the coarse crushing roller two (405), and the outer side of the gear one (403) is provided with the gear cover one (406).

2. The intelligent corrugated board manufacturing line waste recycling device according to claim 1, characterized in that: The second-stage crushing mechanism (6) comprises a driving motor two (601), a fine crushing roller one (602), a gear three (603), a gear four (604), a fine crushing roller two (605) and a gear cover two (606), the right side of the driving motor two (601) is fixedly installed with the fine crushing roller one (602), the outer side of the fine crushing roller one (602) is fixedly installed with the gear three (603), the rear side of the gear three (603) is meshedly connected with the gear four (604), the inner side of the gear four (604) is fixedly installed with the fine crushing roller two (605), and the outer side of the gear three (603) is provided with the gear cover two (606).

3. The intelligent corrugated board manufacturing line waste recycling device according to claim 1, characterized in that: The coarse crushing box (3) and the fine crushing box (5) are in communication, and the vertical column (10) and the baffle (11) are located between the feeding port (9) and the top plate (12).

4. The intelligent corrugated board manufacturing line waste recycling device according to claim 1, characterized in that: The driving motor one (401) is fixedly installed on the upper end of the support (2), and the gear cover one (406) is fixedly installed on the left side of the coarse crushing box (3).

5. The intelligent corrugated board manufacturing line waste recycling device according to claim 2, characterized in that: The driving motor two (601) is fixedly installed on the upper end of the support plate (7), and the gear cover two (606) is fixedly installed on the left side of the fine crushing box (5).

6. The intelligent corrugated board manufacturing line waste recycling device according to claim 1, characterized in that: The dust absorption pipe (14) is connected between the dust absorption cover (13) and the fan (15), and the dust separation curtain piece (18) is made of PVC.

7. The intelligent corrugated board manufacturing line waste recycling device according to claim 1, characterized in that: The driving motor one (401), the driving motor two (601), the photoelectric sensor (17), the control switch (19) and the fan (15) are electrically connected with the PLC controller (20).