Vibration turn-over structure for tea processing

By designing a vibratory turning structure for tea processing, utilizing a motor-driven rotating rod and gear transmission system, combined with a vibratory plate and a flat structure, the problems of uneven tea turning and convergence were solved, thus achieving uniformity and quality improvement in the tea withering process.

CN223759143UActive Publication Date: 2026-01-06SUICHANG RUILE TEA CO LTD
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Patent Information

Application Number
CN202422881172.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2026-01-06
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Traditional tea withering equipment suffers from uneven tea leaf turning and localized pooling, resulting in uneven processing of the tea leaves during vibration turning and affecting the withering effect.

Method used

A vibratory turning structure for tea processing was designed, including a motor-driven rotating rod and a gear transmission system. Combined with a vibratory plate and a flat structure, the structure achieves uniform turning and spreading of tea leaves through rotation and vibration, preventing the tea leaves from gathering during the vibration process.

Benefits of technology

This technology enables uniform vibration and turning of tea leaves during the withering process, ensuring that each leaf receives adequate ventilation and treatment, thus improving the uniformity and quality of the withering process.

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Abstract

The utility model relates to a vibration turn-over structure for tea processing, which belongs to the technical field of tea processing and comprises a shell, and a turn-over structure is arranged on the shell. And the turn-over structure comprises a motor fixedly connected into the shell, a rotating shaft of the motor is fixedly connected with a rotating rod, the outer wall of the rotating rod is in transmission connection with a belt, and the inner wall of the shell is rotationally connected with a first gear. When tea leaves need to be withered, the tea leaves can be uniformly tedded on a withering disc, a motor is started, a rotating shaft of the motor can drive a rotating rod to rotate, and the rotation of the rotating rod can drive a disc and a linkage rod to rotate, so that a round pipe collides with a top rod, the vibration of the withering disc is realized, and the vibration turning of the tea leaves is realized; meanwhile, the rotation of the rotating rod can drive the first gear to rotate through the belt, and the rotation of the first gear can realize the rotation of the withering disc through the second gear, so that the situation of non-uniform gathering of the tea leaves during vibration turnover is avoided through the rotation.
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Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and specifically to a vibrating flipping structure for tea processing. Background Technology

[0002] Tea processing is a complex and delicate process, with withering being a crucial starting step. During withering, a series of physiological and chemical changes occur inside the tea leaves, which have a vital impact on the final quality of the tea, such as aroma, taste, and color.

[0003] Traditional tea withering methods mainly include natural withering and indoor withering. Natural withering is greatly affected by weather conditions. Although indoor withering can control environmental conditions to a certain extent, traditional indoor static withering methods also have problems such as untimely and uneven tea turning. In order to improve the uniformity of tea withering, some existing tea processing equipment has adopted vibration turning technology. Some vibration equipment can only achieve simple vibration function. During vibration, tea leaves are prone to local aggregation, that is, the tea leaves will concentrate in a certain area, causing the tea leaves to pile up in that area, while the tea leaves are sparsely distributed in other areas. This uneven aggregation makes it impossible to ensure that each leaf receives sufficient ventilation and uniform treatment during vibration turning, which will still cause differences in the degree of tea withering.

[0004] To address the aforementioned problems, this application proposes a vibratory turning structure for tea processing. Utility Model Content

[0005] This utility model addresses the technical problems existing in the prior art by providing a vibrating turning structure for tea processing.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A vibrating turning structure for tea processing includes a shell, on which a turning structure is provided; the turning structure includes a motor fixedly connected inside the shell, a rotating rod fixedly connected to the rotating shaft of the motor, a belt drivingly connected to the outer wall of the rotating rod, a first gear rotatably connected to the inner wall of the shell, one end of the first gear being drivenly connected to the belt, a second gear meshing with the outer wall of the first gear, a fixed rod fixedly connected to the top of the second gear, a withering tray movably connected to the fixed rod, a vibrating plate provided at the bottom of the withering tray, a top rod fixedly connected to the bottom of the vibrating plate, a limit tube fixedly connected to the bottom of the vibrating plate, a circular tube slidably connected to the inner wall of the limit tube, a circular disc fixedly connected to one end of the rotating rod, a linkage rod fixedly connected to the side of the circular disc away from the rotating rod, the top of the linkage rod rotatably connected to the bottom of the circular tube, a first spring fixedly connected to the bottom of the vibrating plate, the bottom of the first spring being fixedly connected to the inner wall of the shell, and a flat structure provided on the outer wall of the shell.

[0007] The top of the vibratory plate is fixedly connected to a protrusion, and the outer wall of the protrusion is in contact with the bottom of the withering plate. By setting the protrusion, the friction between the vibratory plate and the withering plate is reduced, so as to avoid the friction between the vibratory plate and the withering plate being too large when the withering plate is vibrating, which would affect the vibration effect of the withering plate.

[0008] A second spring is fixedly connected inside the circular tube. One end of the second spring is fixedly connected to the top rod. By setting the second spring, vibration damping of the circular tube is achieved, so as to avoid affecting the use of the equipment.

[0009] The flattening structure includes a fixed block fixedly connected to the outer wall of the outer shell, a round rod movably connected to the fixed block, an insert block fixedly connected to the outer wall of the round rod, the insert block being slidably connected to the fixed block, and a flattening plate fixedly connected to the top of the round rod. By setting up the flattening structure, the tea leaves are flattened, preventing them from rotating to the outside and accumulating.

[0010] A baffle is fixedly connected to the top of the withering tray. By setting the baffle, the tea leaves are blocked, preventing them from being damaged by friction with the outer shell.

[0011] A handle is fixedly connected to the outer wall of the baffle. The outer wall of the handle fits against the top of the outer shell. By setting the handle, the baffle and the withering tray can be moved, thus making it convenient for users to move the tea leaves inside the withering tray.

[0012] The beneficial effects of this utility model are:

[0013] When withering tea leaves is required, the tea leaves can be evenly spread onto the withering tray, and the motor can be started. The motor shaft will drive the rotating rod to rotate, and the rotation of the rotating rod will drive the disc and the linkage rod to rotate, thereby causing the round tube to impact the top rod, thus vibrating the withering tray and turning the tea leaves over. At the same time, the rotation of the rotating rod will drive the first gear to rotate through the belt, and the rotation of the first gear will drive the second gear to rotate the withering tray. This rotation will prevent the tea leaves from gathering unevenly during the vibration and turning process.

[0014] By setting up a flat structure, the tea leaves can be flattened. When the device is in use, the tea leaves will spread outward as they vibrate and rotate on the withering tray. At this time, the flattening plate can spread and flatten the tea leaves on the outer ring, thereby preventing the tea leaves from rolling out and gathering. Attached Figure Description

[0015] Figure 1 This is a schematic diagram illustrating the overall structure of this utility model;

[0016] Figure 2 This utility model is a schematic diagram illustrating the structure of a motor and its related parts;

[0017] Figure 3 This utility model is a schematic diagram illustrating the structure of a vibratory feeder and its related parts;

[0018] Figure 4 This is a schematic diagram illustrating the flat structure of this utility model.

[0019] The attached diagram lists the components represented by each number as follows:

[0020] 1. Outer shell;

[0021] 2. Flipping structure; 201. Motor; 202. Rotating rod; 203. Belt; 204. First gear; 205. Second gear; 206. Disc; 207. Linkage rod; 208. Circular tube; 209. Limiting tube; 210. Push rod; 211. Vibrating plate; 212. Fixing rod; 213. Wilting plate; 214. First spring; 215. Protrusion; 216. Second spring;

[0022] 3. Flat structure; 301. Fixing block; 302. Round rod; 303. Insert block; 304. Flat plate;

[0023] 4. Baffle; 5. Handle. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0026] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.

[0027] Reference Figure 1-3A vibrating turning structure for tea processing includes a shell 1, on which a turning structure 2 is provided. The turning structure 2 is used to vibrate and rotate the tea leaves, thereby achieving the drying of the tea leaves. The turning structure 2 includes a motor 201 fixedly connected inside the shell 1. A rotating rod 202 is fixedly connected to the shaft of the motor 201. The motor 201 is used to rotate the rotating rod 202. A belt 203 is driven through the outer wall of the rotating rod 202, and the rotation of the rotating rod 202 drives the belt 203. A first gear 204 is rotatably connected to the inner wall of the shell 1. One end of the first gear 204 is connected to the belt 203 for transmission. The belt 203 drives the first gear 204 to rotate. The outer wall of the first gear 204 is meshed with a second gear 205. The rotation of the first gear 204 drives the rotation of the second gear 205. A fixing rod 212 is fixedly connected to the top of the second gear 205. A withering tray 213 is movably connected to the fixing rod 212. The fixing rod 212 is used to fix the withering tray 213 to the second gear 205. The withering tray 213 is used to dry the tea leaves. A vibrating plate 21 is provided at the bottom of the withering tray 213. 1. A top rod 210 is fixedly connected to the bottom of the vibratory feeder 211. A limit tube 209 is fixedly connected to the bottom of the vibratory feeder 211. A circular tube 208 is slidably connected to the inner wall of the limit tube 209. The rising and falling of the circular tube 208 will drive the rising and falling of the top rod 210, thereby realizing the vibration of the vibratory feeder 211. The vibration of the vibratory feeder 211 will drive the vibration of the fixed rod 212. A disc 206 is fixedly connected to one end of the rotating rod 202 of the top rod 210. A linkage rod 207 is fixedly connected to the side of the disc 206 away from the rotating rod 202. The linkage rod 207 is installed on... The outer ring of the disc 206, the rotation of the disc 206 will drive the linkage rod 207 to rotate around the center of the disc 206. The top of the linkage rod 207 is rotatably connected to the bottom of the round tube 208. The rotation of the linkage rod 207 around the center of the disc 206 will realize the lifting and lowering of the round tube 208. The bottom of the vibrating plate 211 is fixedly connected to the first spring 214. The first spring 214 is used to support the vibrating plate 211. The bottom of the first spring 214 is fixedly connected to the inner wall of the outer shell 1. The outer wall of the outer shell 1 is provided with a flattening structure 3. The flattening structure 3 is used to spread the tea leaves flat.

[0028] Reference Figure 3 A protrusion 215 is fixedly connected to the top of the vibratory plate 211. The outer wall of the protrusion 215 is in contact with the bottom of the withering plate 213. The protrusion 215 is used to reduce the friction at the contact point between the vibratory plate 211 and the withering plate 213, so as to avoid the friction at the contact point between the vibratory plate 211 and the withering plate 213 being too large when the withering plate 213 is vibrating, which would affect the vibration effect of the withering plate 213.

[0029] Reference Figure 3A second spring 216 is fixedly connected inside the round tube 208. One end of the second spring 216 is fixedly connected to the top rod 210. The second spring 216 is used to dampen the round tube 208 and prevent the round tube 208 from hitting the top rod 210 when it rises, thus avoiding a loud noise and affecting the use of the equipment.

[0030] Reference Figure 1 and Figure 4 The flattening structure 3 includes a fixing block 301 fixedly connected to the outer wall of the outer shell 1, a round rod 302 movably connected to the fixing block 301, the fixing block 301 being used to connect to the outer shell 1, an insert block 303 fixedly connected to the outer wall of the round rod 302, the insert block 303 being used to fix the round rod 302 to the outer shell 1, the insert block 303 being slidably connected to the fixing block 301, and a flattening plate 304 fixedly connected to the top of the round rod 302, the flattening plate 304 spreading and flattening the tea leaves in the outer ring of the diffusion, thereby preventing the tea leaves from rotating to the outside and accumulating.

[0031] Reference Figure 4 A baffle 4 is fixedly connected to the top of the withering tray 213. The baffle 4 is used to block the tea leaves and prevent them from moving to the contact point between the withering tray 213 and the outer shell 1 under the rotation and vibration of the withering tray 213, thereby avoiding the tea leaves from rubbing against the outer shell 1 and causing damage.

[0032] Reference Figure 4 A handle 5 is fixedly connected to the outer wall of the baffle 4. The outer wall of the handle 5 is attached to the top of the outer shell 1. The handle 5 is used to move the baffle 4 and the withering tray 213, so as to facilitate the user to move the tea leaves inside the withering tray 213.

[0033] Working principle:

[0034] This tea processing uses a vibrating turning structure. When withering is required, the worker evenly spreads the tea leaves onto the withering tray 213 and places it inside the outer casing 1 using the pull handle 5. The withering tray 213 is then fixed in place by the fixing rod 212. After the withering tray 213 is placed, the worker rotates the flat plate 304 so that it is positioned above the withering tray 213. By pressing the round rod 302, the insert block 303 engages with the inside of the fixing block 301, thus fixing the flat plate 304. After the flat plate 304 is fixed, the worker starts the motor 20. 1. The rotating shaft of motor 201 drives the rotating rod 202 to rotate. The rotation of the rotating rod 202 drives the disc 206 and the linkage rod 207 to rotate. The rotation of the linkage rod 207 causes the circular tube 208 to rise and fall, thereby causing the circular tube 208 to impact the top rod 210, thus vibrating the withering tray 213 and turning the tea leaves over. At the same time, the rotation of the rotating rod 202 drives the first gear 204 to rotate through the belt 203. The rotation of the first gear 204 drives the second gear 205 to rotate the withering tray 213. This rotation prevents the tea leaves from converging unevenly during the vibration turning process.

[0035] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0036] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A tea processing vibrating turning structure comprising a housing (1), characterized in that, The shell (1) is provided with a turnover structure (2); The turnover structure (2) comprises a motor (201) fixedly connected inside the shell (1), a rotating rod (202) fixedly connected with the rotating shaft of the motor (201), a belt (203) in transmission connection with the outer wall of the rotating rod (202), a first gear (204) in rotational connection with the inner wall of the shell (1), one end of the first gear (204) in transmission connection with the belt (203), a second gear (205) in meshing connection with the outer wall of the first gear (204), a fixed rod (212) fixedly connected with the top of the second gear (205), a wilting disc (213) movably connected with the fixed rod (212), a vibrating disc (211) arranged at the bottom of the wilting disc (213), a top rod (210) fixedly connected with the bottom of the vibrating disc (211), a limiting tube (209) fixedly connected with the bottom of the vibrating disc (211), a circular tube (208) in sliding connection with the inner wall of the limiting tube (209), a disc (206) fixedly connected with one end of the rotating rod (202), a linkage rod (207) fixedly connected with the side of the disc (206) away from the rotating rod (202), the top of the linkage rod (207) in rotational connection with the bottom of the circular tube (208), a first spring (214) fixedly connected with the bottom of the vibrating disc (211), the bottom of the first spring (214) in fixed connection with the inner wall of the shell (1), and a flattening structure (3) arranged on the outer wall of the shell (1).

2. The vibrating turner structure for tea processing according to claim 1, characterized in that, The top of the vibrating disc (211) is fixedly connected with a protruding block (215), and the outer wall of the protruding block (215) is in abutment with the bottom of the wilting disc (213).

3. The tea processing vibrating turner structure according to claim 1, characterized in that, The inside of the circular tube (208) is fixedly connected with a second spring (216), and one end of the second spring (216) is fixedly connected with the top rod (210).

4. The vibrating turner structure for tea processing according to claim 1, characterized in that, The flattening structure (3) comprises a fixed block (301) fixedly connected with the outer wall of the shell (1), a circular rod (302) movably connected with the fixed block (301), a plug block (303) fixedly connected with the outer wall of the circular rod (302), the plug block (303) in sliding connection with the fixed block (301), and a flattening plate (304) fixedly connected with the top of the circular rod (302).

5. The tea processing vibrating turner structure according to claim 1, characterized in that, The top of the wilting disc (213) is fixedly connected with a baffle (4).

6. The vibrating turner structure for tea processing according to claim 5, characterized in that, The outer wall of the baffle (4) is fixedly connected with a pull handle (5), and the outer wall of the pull handle (5) is in abutment with the top of the shell (1).