Intelligent wax liquid treatment system

Abstract

The utility model discloses an intelligent wax liquid treatment system which comprises a settling barrel, a standing barrel, a rapid water removing barrel and a wax liquid conveying assembly, the precipitation barrel and the rapid water removal barrel are both provided with a wax liquid output pipe, and the wax liquid output pipe is provided with a first valve; the wax liquid conveying assembly comprises a wax pumping element, the input end of the wax pumping element is connected with a collecting pipe, and the wax liquid output pipe is communicated with the collecting pipe; the output end of the wax pumping element is connected with a supply pipe, the supply pipe is communicated with the rapid water removing barrel, and a second valve is arranged at the end, close to the rapid water removing barrel, of the supply pipe; the supply pipe between the wax pumping element and the second valve is provided with a shunt pipe; a liquid inlet pipe is arranged on the standing barrel, provided with a third valve and connected with the flow dividing pipe. And the wax liquid conveying assembly can be used for extracting the wax liquid in the settling barrel into the rapid water removing barrel or extracting the wax liquid in the rapid water removing barrel into the standing barrel. And the manufacturing cost of equipment is effectively reduced, and the production requirement is met.

Description

Technical Field

[0001] This utility model relates to the field of casting wax liquid treatment technology, and in particular to an intelligent wax liquid treatment system. Background Technology

[0002] In the casting process, after the wax model is melted in the dewaxing kettle, the molten wax needs to be recycled. In existing wax processing steps, the molten wax needs to undergo sedimentation, dehydration, and settling. Current technology requires wax extraction equipment between the sedimentation and dehydration equipment, and between the dehydration and settling equipment, to extract the molten wax from the sedimentation equipment to the dehydration equipment, and from the dehydration equipment to the settling equipment. This design is impractical, requiring two wax extraction devices, resulting in high production costs and warranting further improvement. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an intelligent wax liquid processing system.

[0004] An intelligent wax liquid processing system designed for this purpose includes a sedimentation tank, a settling tank, a rapid dehydration tank, and a wax liquid conveying assembly.

[0005] Both the sedimentation tank and the rapid dehydration tank are equipped with wax liquid output pipes, and the wax liquid output pipes are fitted with a first valve.

[0006] The wax delivery assembly includes a wax extraction element, the input end of which is connected to a collecting pipe, and the wax output pipe is connected to the collecting pipe.

[0007] The output end of the wax extraction element is connected to a supply pipe, which is connected to the rapid dewatering tank. A second valve is provided at the end of the supply pipe near the rapid dewatering tank.

[0008] A branch pipe is provided in the supply pipe between the wax extraction element and the second valve;

[0009] The settling tank is equipped with an inlet pipe, which has a third valve, and the inlet pipe is connected to the diversion pipe.

[0010] Preferably, two sedimentation tanks are provided, namely a first sedimentation tank and a second sedimentation tank;

[0011] The first sedimentation tank is equipped with an overflow pipe that is connected to the second sedimentation tank.

[0012] Preferably, the bottom surface of the sedimentation tank is connected to a first row of wax tubes, the bottom surface of the settling tank is connected to a second row of wax tubes, and the bottom surface of the rapid dewatering tank is connected to a third row of wax tubes.

[0013] The first row of wax tubes, the second row of wax tubes, and the third row of wax tubes are all equipped with a fourth valve.

[0014] Preferably, the rapid dewatering tank is equipped with a heating pipe inside, and the rapid dewatering tank is connected to an exhaust element.

[0015] The rapid dewatering tank is equipped with a stirring assembly that extends into the interior of the rapid dewatering tank.

[0016] Preferably, the stirring assembly includes a drive motor fixed to the upper part of the rapid dewatering tank, the motor shaft of the drive motor is connected to a stirring shaft, and the stirring shaft is provided with stirring blades.

[0017] Preferably, the sedimentation tank, settling tank, and rapid dewatering tank are all equipped with level gauges for detecting liquid levels.

[0018] Preferably, the height of the first sedimentation tank is higher than the height of the second sedimentation tank;

[0019] The overflow pipe is arranged with a gradual downward slope from one end near the first sedimentation tank toward the other end of the second sedimentation tank.

[0020] Preferably, the settling tank is connected to a wax supply pipe, the wax supply pipe is equipped with a fifth valve, and the output end of the wax supply pipe is connected to a wax delivery pipe.

[0021] Preferably, the system also includes a bag filter, the output end of which is connected to a wax delivery pipe, and the output end of the wax delivery pipe is connected to the first sedimentation tank.

[0022] Preferably, the sedimentation tank, the settling tank, and the rapid dewatering tank all include an outer tank, an inner tank is provided inside the outer tank, insulation cotton is provided between the outer tank and the inner tank, and a heating coil is provided between the insulation cotton and the inner tank.

[0023] Compared with the prior art, the wax conveying component of this invention can extract wax from the settling tank to the rapid dehydration tank or extract wax from the rapid dehydration tank to the settling tank. This achieves two conveying modes with a single extraction device, effectively improving the utilization rate of the wax conveying component, reducing equipment manufacturing costs, and meeting production needs. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is one of the three-dimensional structural diagrams of a partial structure of this utility model;

[0026] Figure 3This is one of the cross-sectional structural diagrams of a partial structure of this utility model;

[0027] Figure 4 This is the second three-dimensional structural diagram of a partial structure of this utility model;

[0028] Figure 5 This is a schematic diagram of the barrel structure of this utility model;

[0029] Figure 6 This is the third three-dimensional structural diagram of a partial structure of this utility model;

[0030] Figure 7 This is the fourth three-dimensional structural diagram of a partial structure of this utility model;

[0031] Figure 8 This is the second cross-sectional structural diagram of a partial structure of this utility model. Detailed Implementation

[0032] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0033] See Figures 1-8 A smart wax liquid processing system includes a sedimentation tank 10, a settling tank 20, a rapid dehydration tank 30, and a wax liquid conveying assembly 40. Both the sedimentation tank 10 and the rapid dehydration tank 30 are equipped with wax liquid output pipes 430, each with a first valve 440. The wax liquid conveying assembly 40 includes a wax extraction element 410, the input end of which is connected to a collecting pipe 420. The wax liquid output pipe 430 and the collecting pipe 420 are interconnected. The output end of the device is connected to a supply pipe 450, which is interconnected with the rapid dehydration tank 30. A second valve 470 is provided at one end of the supply pipe 450 near the rapid dehydration tank 30. A diversion pipe 460 is provided between the supply pipe 450 and the second valve 470. An inlet pipe 210 is provided on the settling tank 20, and a third valve 220 is provided on the inlet pipe 210. The inlet pipe 210 is interconnected with the diversion pipe 460. The wax conveying assembly provided in this embodiment can extract wax from the settling tank into the rapid dehydration tank or extract wax from the rapid dehydration tank into the settling tank. This achieves two conveying modes with one extraction device, effectively improving the utilization rate of the wax conveying assembly, reducing the manufacturing cost of the equipment, and meeting production needs.

[0034] The first conveying mode of the wax conveying assembly 40: the first valve 440 and the second valve 470 of the sedimentation tank 10 are opened; the first valve 440 and the third valve 220 of the rapid dehydration tank 30 are closed; in this state, the wax extraction element 410 is activated, which can carry the wax in the sedimentation tank 10 to the dehydration tank 30 for dehydration treatment.

[0035] The second conveying mode of the wax conveying assembly 40: close the first valve 440 and the second valve 470 of the sedimentation tank 10; open the first valve 440 and the third valve 220 of the rapid dehydration tank 30; in this state, the wax extraction element 410 is activated, which can drive the wax in the dehydration tank 30 to the diversion pipe 460, and the wax is conveyed to the settling tank 20 through the diversion pipe 460 for settling treatment.

[0036] In this invention, the wax extraction element 410 is a wax extraction cylinder.

[0037] See Figures 2 to 3 Two sedimentation tanks 10 are provided: a first sedimentation tank 110 and a second sedimentation tank 120. The first sedimentation tank 110 is connected to the second sedimentation tank 120 via an overflow pipe 100. The purpose of using two sedimentation tanks is to improve processing efficiency. The wax liquid is fed into the first sedimentation tank 110 from top to bottom, allowing it to quickly settle. Under the influence of density and weight, water and particulate impurities settle at the bottom of the first sedimentation tank 110. Simultaneously, when the liquid level in the first sedimentation tank 110 is higher than the overflow pipe 100, the wax liquid is fed into the second sedimentation tank 120 via the overflow pipe 100. The wax liquid flowing into the second sedimentation tank 120 is separated from the wax liquid in the first sedimentation tank, while water and particulate impurities settle at the bottom of the second sedimentation tank 120. This sedimentation treatment of the wax liquid effectively reduces the amount of water and impurities transported to the rapid dewatering tank 30, improving dewatering efficiency.

[0038] See Figure 1 and Figure 2 The bottom surface of the sedimentation tank 10 is connected to a first row of wax tubes 130, the bottom surface of the settling tank 20 is connected to a second row of wax tubes 240, and the bottom surface of the rapid dehydration tank 30 is connected to a third row of wax tubes 310. Each of the first row of wax tubes 130, the second row of wax tubes 240, and the third row of wax tubes 310 is equipped with a fourth valve. The function of the first row of wax tubes 130 and the second row of wax tubes 240 is to discharge the wax liquid that has settled in the sedimentation tank 10, the settling tank 20, and the rapid dehydration tank 30. This settled wax liquid contains moisture and impurities.

[0039] See Figure 3 The rapid dewatering tank 30 is equipped with a heating pipe 320 inside, and the rapid dewatering tank 30 is connected to an exhaust element 50.

[0040] The heating element 320 is a steam coil. External steam is input into the heating element 320, and the heating element 320 comes into contact with the wax liquid to achieve heat exchange between the steam and the wax liquid, thereby increasing the temperature of the wax liquid and causing the water in the wax liquid to evaporate, thus playing a role in removing water.

[0041] The function of the exhaust element 50 is to drive airflow during heating and dehydration, thereby reducing the spread of odors in the production workshop; the exhaust element 50 uses a fan.

[0042] See Figure 3 The rapid dewatering tank 30 is equipped with a stirring assembly 60 extending into its interior. The function of the stirring assembly 60 is to cause the wax liquid inside the rapid dewatering tank 30 to flow, ensuring uniform heating of the wax liquid and improving the dewatering efficiency.

[0043] Furthermore, the stirring assembly 60 includes a drive motor 610 fixed on the upper part of the rapid dewatering tank 30, the motor shaft of the drive motor 610 is connected to a stirring shaft 620, and the stirring shaft 620 is provided with stirring blades 630.

[0044] See Figure 1 The sedimentation tank 10, the settling tank 20, and the rapid dehydration tank 30 are all equipped with level gauges 80 for detecting liquid levels. The function of the level gauges 80 is to prevent the wax liquid from overflowing.

[0045] Furthermore, the level gauge 80 is a float-type level gauge.

[0046] See Figure 2 The height of the first sedimentation tank 110 is higher than the height of the second sedimentation tank 120; the overflow pipe 100 is arranged to gradually slope downward from the end near the first sedimentation tank 110 toward the end of the second sedimentation tank 120.

[0047] See Figure 6 The settling tank 20 is connected to a wax supply pipe 230, the wax supply pipe 230 is equipped with a fifth valve 260, and the output end of the wax supply pipe 230 is connected to a wax delivery pipe 250. The wax delivery pipe 250 is provided to facilitate the series connection of the wax supply pipes 230 of multiple settling tanks 20.

[0048] See Figure 2 It also includes a bag filter 70, the output end of which is connected to a wax delivery pipe 700, the output end of which is connected to the first sedimentation tank 110. The bag filter 70 is a commercially available product and its function is to perform primary filtration of the wax liquid to reduce particulate impurities in the wax liquid.

[0049] See Figure 5The sedimentation tank 10, the settling tank 20, and the rapid dewatering tank 30 all include an outer tank 910, an inner tank 920 is provided inside the outer tank 910, a heat insulation cotton 930 is provided between the outer tank 910 and the inner tank 920, and a heating coil 940 is provided between the heat insulation cotton 930 and the inner tank 920.

[0050] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent wax fluid handling system, characterized by: The device comprises a precipitation barrel (10), a standing barrel (20), a quick water removal barrel (30) and a wax liquid conveying assembly (40); The precipitation barrel (10) and the quick water removal barrel (30) are both provided with a wax liquid output pipe (430), and the wax liquid output pipe (430) is installed with a first valve (440); The wax liquid conveying assembly (40) comprises a wax pumping element (410), and an input end of the wax pumping element (410) is connected with a collecting pipe (420); the wax liquid output pipe (430) and the collecting pipe (420) are in communication with each other; An output end of the wax pumping element (410) is connected with a supply pipe (450), the supply pipe (450) and the quick water removal barrel (30) are in communication with each other, and one end of the supply pipe (450) close to the quick water removal barrel (30) is provided with a second valve (470); A shunt pipe (460) is arranged in the supply pipe (450) between the wax pumping element (410) and the second valve (470); The standing barrel (20) is provided with a liquid inlet pipe (210), the liquid inlet pipe (210) is provided with a third valve (220), and the liquid inlet pipe (210) and the shunt pipe (460) are connected with each other.

2. The intelligent wax fluid treatment system of claim 1, wherein: The precipitation barrel (10) is provided with two, which are a first precipitation barrel (110) and a second precipitation barrel (120); The first precipitation barrel (110) is provided with an overflow pipe (100) in communication with the second precipitation barrel (120).

3. The intelligent wax fluid treatment system of claim 1, wherein: The bottom surface of the precipitation barrel (10) is connected with a first wax discharge pipe (130), the bottom surface of the standing barrel (20) is connected with a second wax discharge pipe (240), and the bottom surface of the quick water removal barrel (30) is connected with a third wax discharge pipe (310); The first wax discharge pipe (130), the second wax discharge pipe (240) and the third wax discharge pipe (310) are all installed with a fourth valve.

4. The intelligent wax fluid treatment system of claim 1, wherein: The quick water removal barrel (30) is internally provided with a heating pipe (320), and the quick water removal barrel (30) is connected with an exhaust element (50); The quick water removal barrel (30) is installed with a stirring assembly (60) extending into the quick water removal barrel (30).

5. The intelligent wax fluid treatment system of claim 4, wherein: The stirring assembly (60) comprises a driving motor (610) fixed on the upper portion of the quick water removal barrel (30), a motor shaft of the driving motor (610) is connected with a stirring shaft (620), and the stirring shaft (620) is provided with stirring paddles (630).

6. The intelligent wax treatment system of claim 1, wherein: The upper portions of the precipitation barrel (10), the standing barrel (20) and the quick water removal barrel (30) are all installed with a liquid level meter (80) for detecting the liquid level.

7. The intelligent wax fluid treatment system of claim 2, wherein: The height of the first precipitation barrel (110) is higher than the height of the second precipitation barrel (120); The overflow pipe (100) is gradually downwardly inclined from one end close to the first precipitation barrel (110) to the other end close to the second precipitation barrel (120).

8. The intelligent wax treatment system of claim 1, wherein: The standing barrel (20) is connected with a wax supply pipe (230), the wax supply pipe (230) is installed with a fifth valve (260), and an output end of the wax supply pipe (230) is connected with a wax conveying pipe (250).

9. The intelligent wax fluid treatment system of claim 2, wherein: A cloth bag filter (70) is further included, an output end of the cloth bag filter (70) is connected with a wax feeding pipe (700), an output end of the wax feeding pipe (700) is communicated with the first sedimentation barrel (110).

10. The intelligent wax fluid treatment system of claim 1, wherein: The sedimentation barrel (10), the standing barrel (20) and the rapid water removal barrel (30) all include an outer barrel (910), an inner barrel (920) is arranged in the outer barrel (910), heat preservation cotton (930) is arranged between the outer barrel (910) and the inner barrel (920), and heating coil pipes (940) are arranged between the heat preservation cotton (930) and the inner barrel (920).

Images