Nail making machine with detection function

By integrating a conveying and inspection mechanism into the nail-making machine and using image recognition sensors to achieve real-time automatic inspection of titanium nails, the problem of time-consuming, labor-intensive, and easily missed inspections in titanium nail quality inspection is solved, thus improving inspection efficiency and accuracy.

CN223761546UActive Publication Date: 2026-01-06CHANGZHOU HANZHEN INTELLIGENT MACHINERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423242084.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-09-29
Filing Date
2024-12-27
Publication Date
2026-01-06
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In the production process of titanium nails, the quality inspection of titanium nails in the existing technology relies on manual sampling, which is time-consuming, labor-intensive and prone to omissions, and cannot achieve real-time inspection, especially for titanium nails with high appearance requirements.

Method used

Design a nail-making machine with detection function, integrating a conveying mechanism and a detection mechanism. It uses an image recognition sensor probe for real-time quality detection and separates defective products with an air gun, thus achieving automated detection.

Benefits of technology

It enables real-time automatic detection of titanium nails, avoiding the time-consuming and labor-intensive manual sampling, improving detection efficiency and accuracy, and reducing the risk of missed detection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223761546U_ABST
    Figure CN223761546U_ABST
Patent Text Reader

Abstract

The utility model discloses a nail making machine with a detection function, which comprises a nail making machine body, a detection device is arranged on one side of the nail making machine body, and the detection device comprises a conveying mechanism used for conveying titanium nails produced by the nail making machine body to a to-be-detected area; and the detection mechanism is used for carrying out quality detection and photographing preservation on the titanium nails conveyed by the conveying mechanism. The detection mechanism and the nail making machine body are integrally arranged, titanium nails produced by the nail making machine body can be directly detected by the detection mechanism, the transfer storage link is avoided, in addition, the conveying mechanism is arranged to achieve better ductility, and the titanium nails produced by the nail making machine body can be conveyed to specific positions according to needs.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of titanium nail production equipment, and more specifically, it relates to a nail making machine with detection function. Background Technology

[0002] U-shaped metal nails are made by bending and shaping metal wires and then cutting them. During the high-speed production process, the cut parts wear out quickly, which will cause burrs to appear at both ends of the metal nails. For conventional metal nails, only a polishing process is needed afterward. However, for titanium nails with smaller wire diameters and higher appearance requirements, the quality of titanium nails is checked through a sampling inspection process in the later stage. The sampling inspection process is generally carried out manually. High-frequency sampling inspection is not only time-consuming and labor-intensive, but also has the drawback of missing inspections. Therefore, a nail-making machine that can inspect titanium nails in real time is needed. Utility Model Content

[0003] The purpose of this invention is to provide a nail-making machine with detection function that solves the above-mentioned problems.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A nail-making machine with a detection function includes a nail-making machine body, and a detection device is provided on one side of the nail-making machine body. The detection device includes...

[0006] The conveying mechanism is used to transport the titanium nails produced by the nail-making machine to the inspection area;

[0007] The testing agency is used to conduct quality inspections and take photos for record-keeping of the titanium nails transmitted by the conveying mechanism.

[0008] The conveying mechanism includes a first conveying component and a second conveying component, and the detection mechanism includes a display and a probe with an image recognition sensor, wherein the probe is electrically connected to the display.

[0009] The probe is installed above the second conveying assembly. One end of the second conveying assembly is provided with a finished product receiving box, and the other end is located below the first conveying assembly. The first conveying assembly conveys the titanium nails produced by the nail making machine body to the second conveying assembly.

[0010] The first conveying assembly includes a first conveyor belt and a first driving component for driving the first conveyor belt to move. The first conveyor belt is arranged obliquely upward, and its outer side is provided with a plurality of V-shaped grooves. The plurality of V-shaped grooves are evenly spaced along its length direction.

[0011] A counterclockwise rotating roller brush is disposed above the first conveying component, and the roller brush rolls and rubs against the transport end face of the first conveyor belt.

[0012] Preferably, the second conveying assembly includes a second conveyor belt and a second driving component for driving the second conveyor belt to move, wherein the second conveyor belt is horizontally positioned.

[0013] Preferably, a waste receiving box is provided on one side of the second conveying component, and an air gun is provided on the other side of the second conveying component opposite to the waste receiving box. When the probe detects a defective product, the air gun operates to blow the defective product from the second conveyor belt into the waste receiving box.

[0014] Preferably, the first driving component and the second driving component have the same structure. The first driving component includes a geared motor, a driving roller and a driven roller. The driving roller and the driven roller are connected in a driving connection. The driving roller is also connected in a driving connection with the geared motor.

[0015] The beneficial effects of this utility model are: the detection mechanism is integrated with the nail making machine body, and the titanium nails produced by the nail making machine body can be directly detected by the detection mechanism, avoiding the intermediate storage link. In addition, the setting of the conveying mechanism is used to provide better extensibility, and the titanium nails produced by the nail making machine body can be conveyed to a specific position as needed. Attached Figure Description

[0016] Figure 1 A schematic diagram of a nail-making machine with detection capabilities;

[0017] Figure 2 This is a schematic diagram of the first conveyor belt;

[0018] Figure 3 This is a schematic diagram of the second conveyor belt;

[0019] In the diagram: 1. Nail making machine body; 2. Conveying mechanism; 21. First conveying component; 211. First conveyor belt; 2111. V-groove; 22. Second conveying component; 221. Second conveyor belt; 3. Detection mechanism; 31. Probe; 32. Display; 4. Roller brush; 5. Air gun; 6. Waste receiving box; 7. Finished product receiving box. Detailed Implementation

[0020] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0021] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0022] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0023] according to Figure 1-3 As shown, a nail-making machine with a detection function includes a nail-making machine body 1. A detection device is provided on one side of the nail-making machine body 1. The detection device includes a conveying mechanism 2 and a detection mechanism 3. The conveying mechanism 2 can convey the titanium nails or other metal nails produced by the nail-making machine body 1 to the detection mechanism 3 for detection. Then, the titanium nails conveyed by the conveying mechanism 2 are subjected to quality inspection and photographic storage.

[0024] according to Figure 1 As shown, the conveying mechanism 2 includes a first conveying component 21 and a second conveying component 22. The detection mechanism 3 includes a display 32 and a probe 31 with an image recognition sensor. The probe 31 is electrically connected to the display 32. The probe 31 is installed above the second conveying component 22. One end of the second conveying component 22 is provided with a finished product receiving box 7, and the other end is located below the first conveying component 21. The first conveying component 21 conveys the titanium nails produced by the nail-making machine body 1 to the second conveying component. The first driving component and the second driving component have the same structure. The first driving component includes a geared motor, a driving roller, and a driven roller. The driving roller and the driven roller are connected by a drive mechanism, and the driving roller is also connected by a drive mechanism to the geared motor. It should be noted that the probe 31 is a commercially available product, and its structure will not be described in detail here.

[0025] according to Figure 2 As shown, the first conveying assembly 21 includes a first conveyor belt and a first driving component for driving the first conveyor belt to move. The first conveyor belt is arranged obliquely upward, and its outer surface has a plurality of V-shaped grooves 2111, which are evenly spaced along its length. A counterclockwise rotating roller brush 4 is arranged above the first conveying assembly 21, and the roller brush 4 rolls and rubs against the transport end face of the first conveyor belt. Figure 2 As shown in the attached diagram, the left side of the V-shaped groove 2111 is smaller than its right side. The titanium nails that fall into the V-shaped groove 2111 are moved by the roller brush 4 so that the titanium nails adhere to the right side of the inclined surface. The roller is also designed to separate the stacked titanium nails, which reduces the probability of titanium nail stacking to a certain extent and improves the detection coverage of the detection mechanism 3 for titanium nails.

[0026] according to Figure 3As shown, the second conveying assembly 22 includes a second conveyor belt and a second driving component for driving the second conveyor belt to move. The second conveyor belt is horizontally arranged. A waste receiving box 6 is provided on one side of the second conveying assembly 22, and an air gun 5 is provided on the other side of the second conveying assembly 22 opposite to the waste receiving box 6. When the probe 31 detects a defective product, the air gun 5 operates to blow the defective product from the second conveyor belt into the waste receiving box 6.

[0027] Combination Figure 1-3 As shown, the detection mechanism 3 is integrated with the nail making machine body. The titanium nails produced by the nail making machine body can be directly detected by the detection mechanism 3, avoiding the intermediate storage link. In addition, the conveying mechanism 2 is designed to provide better extensibility, and can convey the titanium nails produced by the nail making machine body to a specific location as needed.

[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0029] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A nail making machine with a detection function, comprising a nail making machine body, characterized in that: The detection device is arranged on one side of the nail making machine body (1), and comprises A conveying mechanism (2) is arranged for conveying the titanium nails produced by the nail making machine body (1) to a detection area; A detection mechanism (3) is arranged for detecting the quality of the titanium nails conveyed by the conveying mechanism (2) and taking pictures for keeping records; The conveying mechanism (2) comprises a first conveying assembly (21) and a second conveying assembly (22), the detection mechanism (3) comprises a display (32) and a probe (31) provided with an image recognition sensor, and the probe (31) is in communication and electrical connection with the display (32); The probe (31) is arranged above the second conveying assembly (22), one end of the second conveying assembly (22) is provided with a finished product receiving box (7), and the other end is located below the first conveying assembly (21), the first conveying assembly (21) is arranged to convey the titanium nails produced by the nail making machine body (1) to the second conveying assembly in an upward and oblique direction; The first conveying assembly (21) comprises a first conveying belt and a first driving component for driving the first conveying belt to move, the first conveying belt is arranged in an upward and oblique direction, and a plurality of V-shaped grooves (2111) are formed in the outer side surface of the first conveying belt, and the plurality of V-shaped grooves (2111) are uniformly distributed along the length direction thereof; A counterclockwise rotating roller brush (4) is arranged above the first conveying assembly (21), and the roller brush (4) is in rolling friction with the conveying end surface of the first conveying belt.

2. The nail making machine with a detection function according to claim 1, characterized in that: The second conveying assembly (22) comprises a second conveying belt and a second driving component for driving the second conveying belt to move, and the second conveying belt is arranged in a horizontal direction.

3. The nail making machine with a detection function according to claim 2, characterized in that: A waste receiving box (6) is arranged on one side of the second conveying assembly (22), and a gas gun (5) is arranged on the other side of the second conveying assembly (22) opposite to the waste receiving box (6), when the probe (31) detects unqualified products, the gas gun (5) works to blow the unqualified products from the second conveying belt into the waste receiving box (6).

4. The nailer with a detection function according to claim 3, characterized in that: The first driving component and the second driving component are the same in structure, the first driving component comprises a speed reduction motor, a driving roller and a driven roller, the driving roller is in transmission connection with the driven roller, and the driving roller is in transmission connection with the speed reduction motor.