Reinforcing steel bar correcting device

Abstract

The utility model relates to the technical field of steel bar straightening, in particular to a steel bar straightening device which comprises a machining table and a movable frame. A clamping assembly is arranged on one side of the top end of the machining table, and a horizontal moving mechanism is arranged on the other side. The moving frame is installed on the horizontal moving mechanism and is driven by the horizontal moving mechanism to conduct sliding adjustment in the horizontal direction along the machining table, and a plurality of sets of first correcting units are evenly arranged on the inner wall of the moving frame. Through the arrangement of the multiple sets of straightening mechanisms, rolling straightening can be conveniently conducted on the outer wall of a steel bar, friction damage is reduced, secondary damage is reduced, the outer wall of the steel bar can be straightened in multiple directions at the same time, and the straightening efficiency is improved; and through detachable arrangement of the mounting frame and the straightening wheels, replacement discs of different models can be replaced conveniently to adapt to straightening of reinforcing steel bars of different sizes, replacement is convenient and rapid, and the application range is wider.

Description

Technical Field

[0001] This utility model relates to the field of rebar straightening technology, specifically a rebar straightening device. Background Technology

[0002] A large amount of steel bars are needed in the construction process. During transportation, steel bars often become bent in the middle. These bent steel bars cannot be used directly and need to be straightened using steel bar straightening devices.

[0003] Chinese Patent CN221983763U discloses a rebar straightening device, including a processing table and a clamping assembly. Two servo motors are symmetrically fixedly connected to the front and rear edges of the surface of the processing table. The output ends of the servo motors are fixedly connected to lead screws via couplings. The external threads of the lead screws are connected to sliding seats. Hydraulic cylinders are fixedly connected to the sides of the two sliding seats that are close to each other. Straightening plates are fixedly connected to the output ends of the hydraulic cylinders. Straightening grooves are opened on the opposite sides of the two straightening plates. Compared with the prior art, this application can fix the rebar before straightening it, thereby facilitating the straightening of the rebar.

[0004] However, the above-mentioned publicly available solutions have the following shortcomings: by setting up the straightening plate and straightening groove, the friction is large when moving and straightening along the outer wall of the steel bar, which will cause secondary damage to the outer wall of the steel bar and reduce the straightening efficiency. Utility Model Content

[0005] The purpose of this utility model is to address the problems existing in the background technology by proposing a rebar straightening device.

[0006] The technical solution of this utility model is as follows: A rebar straightening device includes a processing table with a clamping component on one side of its top and a horizontal moving mechanism on the other side; a moving frame mounted on the horizontal moving mechanism, which is driven by the horizontal moving mechanism to slide and adjust horizontally along the processing table; multiple sets of first straightening units are evenly arranged on the inner wall of the moving frame; each first straightening unit includes a first hydraulic cylinder vertically mounted on the bottom of the moving frame; a second hydraulic cylinder vertically mounted on the top of the moving frame; and two sets of straightening mechanisms, which are symmetrically mounted on the first and second hydraulic cylinders. The straightening mechanism consists of a mounting frame mounted on the first or second hydraulic cylinder and a straightening wheel that is rotatably connected to the mounting frame. The straightening wheel is provided with a straightening groove, and the two sets of straightening grooves on the upper and lower sets of straightening wheels are respectively rolledly connected to the upper and lower ends of the outer wall of the rebar.

[0007] Preferably, the inner wall of the movable frame is further provided with multiple sets of second correction units. The second correction unit has the same structure as the first correction unit. The first hydraulic cylinder and the second hydraulic cylinder in the second correction unit are horizontally installed on the inner side walls of the movable frame.

[0008] Preferably, the mounting frame consists of a mounting plate and an adjusting plate that is adjustablely connected to the mounting plate, and the mounting plate is connected to a first hydraulic cylinder or a second hydraulic cylinder.

[0009] Preferably, a guide rod is installed at the top of the adjusting plate, the guide rod is slidably connected to the inner cavity of the mounting plate, and a screw is rotatably connected to the mounting plate, the screw being threadedly connected to the adjusting plate.

[0010] Preferably, the straightening wheel consists of a first abutting plate of a rotating connecting mounting plate, a second abutting plate of a rotating connecting adjusting plate, and a replacement plate detachably installed between the first abutting plate and the second abutting plate, with the straightening groove located on the outer wall of the replacement plate.

[0011] Preferably, a pin is installed on the first abutment plate at the center of the end away from the mounting plate. The pin is slidably inserted into the center of the replacement plate. Multiple sets of first rods are evenly installed around the pin on the first abutment plate. Multiple sets of second rods are evenly installed on the second abutment plate at the end away from the adjustment plate. Multiple sets of slots are provided at both ends of the replacement plate. The first rods and second rods are respectively inserted into the corresponding slots.

[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: the utility model facilitates the rolling correction of the outer wall of the steel bar by setting multiple sets of correction mechanisms, reducing friction damage and secondary damage, and can simultaneously straighten the outer wall of the steel bar in multiple directions, improving correction efficiency; the detachable setting of the mounting frame and correction wheel makes it easy to replace different models of replacement discs to adapt to the straightening of steel bars of different sizes, making replacement convenient and quick, and expanding the scope of application. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram illustrating the replacement method of the replacement disc in this utility model;

[0015] Figure 3 This is a cross-sectional view of the correction mechanism of this utility model;

[0016] Figure 4 This is a schematic diagram of the connection method between the replacement disc and the insertion post of this utility model.

[0017] Reference numerals: 1. Processing table; 101. Horizontal moving mechanism; 102. Clamping assembly; 2. Moving frame; 3. First hydraulic cylinder; 4. Second hydraulic cylinder; 5. Mounting plate; 6. First abutment plate; 601. Insertion post; 602. First insertion rod; 603. Replacement plate; 604. Slot; 605. Correction groove; 7. Adjustment plate; 701. Guide rod; 702. Screw; 703. Second abutment plate; 704. Second insertion rod. Detailed Implementation

[0018] Example 1

[0019] like Figures 1 to 4 As shown, the present invention proposes a rebar straightening device, including a processing table 1 and a movable frame 2; a clamping component 102 is provided on one side of the top of the processing table 1, and a horizontal moving mechanism 101 is provided on the other side. The clamping component 102 is the prior art and is used to clamp and limit the rebar; the movable frame 2 is installed on the horizontal moving mechanism 101, and the movable frame 2 is driven by the horizontal moving mechanism 101 to slide and adjust horizontally along the processing table 1. Multiple sets of first straightening units are evenly arranged on the inner wall of the movable frame 2.

[0020] The first straightening unit includes a first hydraulic cylinder 3, a second hydraulic cylinder 4, and a straightening mechanism; the first hydraulic cylinder 3 is vertically installed at the bottom inside the movable frame 2; the second hydraulic cylinder 4 is vertically installed at the top inside the movable frame 2; the straightening mechanism is provided in two sets, which are symmetrically installed on the first hydraulic cylinder 3 and the second hydraulic cylinder 4. The straightening mechanism consists of a mounting frame installed on the first hydraulic cylinder 3 or the second hydraulic cylinder 4 and a straightening wheel that rotates and connects to the mounting frame. The straightening wheel is provided with a straightening groove 605, and the two sets of straightening grooves 605 on the upper and lower sets of straightening wheels are respectively rolledly connected to the upper and lower ends of the outer wall of the steel bar.

[0021] Furthermore, the inner wall of the movable frame 2 is also provided with multiple sets of second correction units. The second correction unit has the same structure as the first correction unit. The first hydraulic cylinder 3 and the second hydraulic cylinder 4 in the second correction unit are horizontally installed on the inner side walls of the movable frame 2 to straighten the left and right ends of the outer wall of the steel bar, thereby improving the straightening efficiency of the steel bar.

[0022] In this embodiment, the horizontal moving mechanism 101 is activated to move the moving frame 2 to a position close to the clamping assembly 102, clamping one end of the rebar through the clamping assembly 102. The controller activates the first hydraulic cylinder 3 and the second hydraulic cylinder 4 to adjust the rebar, so that the portion of the rebar near the clamping assembly 102 is clamped between the two sets of straightening wheels in the upper and lower straightening mechanisms. It should be noted that the clamping assembly 102 is equipped with an infrared transmitter, and the straightening mechanism is equipped with an infrared receiver. Adjustment allows the rebar to be straightened while remaining parallel to the processing table 1. The water flow is then restarted. The translation mechanism 101 drives the moving frame 2 to move horizontally along the processing table 1, gradually moving away from the clamping assembly 102. By rolling along the outer wall of the steel bar with two sets of straightening wheels, the steel bar can be straightened, reducing friction on the outer wall of the steel bar and reducing secondary damage. By adjusting the angle at which the steel bar is clamped by the clamping assembly 102, the bent sections of the steel bar in other directions can be straightened. With the setting of multiple sets of first and second straightening units, the outer wall of the steel bar can be corrected in different directions at the same time, without having to adjust the clamping angle of the clamping assembly 102 on the steel bar many times, further improving the straightening efficiency.

[0023] Example 2

[0024] like Figures 2 to 4 As shown, the present invention proposes a rebar straightening device. Compared with Embodiment 1, the mounting frame consists of a mounting plate 5 and an adjusting plate 7 that is adjustablely connected to the mounting plate 5. The mounting plate 5 is L-shaped and is connected to the first hydraulic cylinder 3 or the second hydraulic cylinder 4.

[0025] Furthermore, a guide rod 701 is installed at the top of the adjusting plate 7. The guide rod 701 is slidably connected to the inner cavity of the mounting plate 5. A screw 702 is rotatably connected to the mounting plate 5. The screw 702 is threadedly connected to the adjusting plate 7.

[0026] Furthermore, the straightening wheel is composed of a first abutment plate 6 of the rotating connecting mounting plate 5, a second abutment plate 703 of the rotating connecting adjusting plate 7, and a replacement plate 603 detachably installed between the first abutment plate 6 and the second abutment plate 703. The straightening groove 605 is provided on the outer wall of the replacement plate 603. The replacement plate 603 is provided in multiple sets, and the corresponding straightening grooves 605 on the multiple sets of replacement plates 603 are provided with different sizes to adapt to the straightening of steel bars of different specifications.

[0027] Furthermore, a pin 601 is installed on the first abutment plate 6 at the center of the end away from the mounting plate 5. The pin 601 is slidably inserted into the center of the replacement plate 603. Multiple sets of first rods 602 are evenly installed around the pin 601 on the first abutment plate 6. Multiple sets of second rods 704 are evenly installed on the second abutment plate 703 at the end away from the adjusting plate 7. Multiple sets of slots 604 are provided at both ends of the replacement plate 603. The first rods 602 and the second rods 704 are respectively inserted into the corresponding slots 604.

[0028] In this embodiment, rotating the screw 702, guided by the guide rod 701, causes the adjusting plate 7 to move away from the mounting plate 5 until the second insert 704 on the second abutment plate 703 moves away from the slot 604 at one end of the replacement plate 603. At this time, the replacement plate 603 is slid away along the insert post 601 until the replacement plate 603 separates from the first abutment plate 6 and the insert post 601, and the replacement plate 603 can be removed. Then, the replacement plate 603 with the appropriate size straightening groove 605 is slid into the insert post 601 until the slot 604 at the other end of the replacement plate 603 is inserted into the first insert rod 602, and the replacement plate 603 abuts against the first abutment plate 6. Then, the screw 702 is reversed, causing the adjusting plate 7 to move the second abutment plate 703 closer to the replacement plate 603 until it is pressed tightly, thus completing the installation of the new replacement plate 603. This method is convenient for straightening steel bars of different sizes, and the replacement is quick and easy, with a wide range of applications.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A reinforcing bar straightening device characterised in that, The utility model relates to a processing platform and a mobile frame The processing platform (1) is provided with a clamping assembly (102) on one side of the top end and a horizontal moving mechanism (101) on the other side; The mobile frame (2) is installed on the horizontal moving mechanism (101) and is driven by the horizontal moving mechanism (101) to slide horizontally along the processing platform (1) for adjustment, and the inner wall of the mobile frame (2) is uniformly provided with a plurality of first correction units The first hydraulic cylinder (3) is vertically installed at the bottom end inside the mobile frame (2); The second hydraulic cylinder (4) is vertically installed at the top end inside the mobile frame (2); The correction mechanism is provided with two groups, and the two groups of correction mechanisms are symmetrically installed on the first hydraulic cylinder (3) and the second hydraulic cylinder (4), the correction mechanism is composed of a mounting bracket installed on the first hydraulic cylinder (3) or the second hydraulic cylinder (4) and a correction wheel rotatably connected to the mounting bracket, the correction wheel is provided with a correction groove (605), and the two groups of correction grooves (605) on the upper and lower correction wheels are respectively in rolling connection with the upper and lower ends of the outer wall of the steel bar.

2. A reinforcing bar straightening device according to claim 1, wherein The inner wall of the mobile frame (2) is also provided with a plurality of second correction units, and the first hydraulic cylinder (3) and the second hydraulic cylinder (4) in the second correction unit are transversely installed on the inner two side walls of the mobile frame (2).

3. A reinforcing bar straightening device as claimed in claim 1, wherein The mounting bracket is composed of a mounting plate (5) and an adjusting plate (7) adjustably connected with the mounting plate (5), and the mounting plate (5) is connected with the first hydraulic cylinder (3) or the second hydraulic cylinder (4).

4. A reinforcing bar straightening device as claimed in claim 3, wherein The top end of the adjusting plate (7) is provided with a guide rod (701) in sliding connection with the inner cavity of the mounting plate (5), and a screw rod (702) is rotatably connected to the mounting plate (5) and in threaded connection with the adjusting plate (7).

5. A reinforcing bar straightening device as claimed in claim 4, wherein The correction wheel is composed of a first abutting disc (6) rotatably connected to the mounting plate (5), a second abutting disc (703) rotatably connected to the adjusting plate (7), and a replacement disc (603) detachably installed between the first abutting disc (6) and the second abutting disc (703), and the correction groove (605) is arranged on the outer wall of the replacement disc (603).

6. A reinforcing bar straightening device as claimed in claim 5, wherein A plug column (601) is installed in the middle of one end of the first abutting disc (6) away from the mounting plate (5), the plug column (601) is in sliding insertion with the middle part of the replacement disc (603), a plurality of first plug rods (602) are uniformly installed around the plug column (601) and on the first abutting disc (6), a plurality of second plug rods (704) are uniformly installed on one end of the second abutting disc (703) away from the adjusting plate (7), and a plurality of plug grooves (604) are arranged at both ends of the replacement disc (603), and the first plug rod (602) and the second plug rod (704) are respectively in plug connection with the corresponding plug groove (604).

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